Polaris RZR XP Turbo Service Manual page 364

2017-2018
Table of Contents
STEERING / SUSPENSION
10. Remove and properly dispose of the oil from the
shock body.
Insert the IFP Tool (PS-45908) and cycle the Internal
Floating Piston (IFP) a few times to purge the shock oil
from the reservoir.
11. Remove the floating piston from the shock reservoir
using the IFP Tool (PS-45908).
12. Clean and inspect ALL parts and replace as needed.
Seal kits are available and should be installed at this
time if seals or O-rings are damaged or worn.
13. Use the appropriate shock rod holding tool and a
vise to mount the shock rod vertically with the
threaded end upward.
Front Shock Rod Holding Tool: 2872429
Rear Shock Rod Holding Tool: PU-50931
8.46
NOTE
NOTE
14. Using an 11/16" socket, remove the nut retaining the
valve stack and piston.
Keep the rebound and compression valve stacks in the
order they were removed. If unsure of order, refer to
"Shock Valving" under the "Shock Service Information"
provided earlier in this section.
15. Place the valve stack on a clean shop towel in order
of removal.
16. Inspect the valves for kinks, waves, pits or foreign
material.
17. Inspect the piston wear band and replace if damaged
or worn.
18. Use the appropriate shock body holding tool to
properly secure the shock assembly into a vice for
service.
Front Shock Body Holding Tool: PU-50979
Rear Shock Body Holding Tool: PU-50938
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
NOTE
© Copyright Polaris Industries Inc.
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