Front Gearcase Assembly - Polaris RZR XP Turbo Service Manual

2017-2018
Table of Contents
FINAL DRIVE
14. Inspect the roll cage assembly
l
and H-springs
. The sliding surfaces must be clean
and free of nicks, burrs or scratches. If damaged,
replace the roll cage assembly.
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
1(
Bearing
2)
Spacer
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
7.34
j
sliding surfaces
2!
Roller Surface
2@
Thrust Bearing

FRONT GEARCASE ASSEMBLY

1. As mentioned during gearcase disassembly section,
replace all O-rings, seals and worn components.
2. Install pinion shaft assembly and install internal snap
ring.
If bearing replacement was required, press new bearing
onto the pinion shaft and install a new external snap
3. Install a new pinion shaft seal
housing. Using a universal seal installer, press the
new seal into the housing until the seal is just below
the housing chamfer.
4. Install the RH output hub
housing.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
NOTE
ring.
q
into the pinion gear
w
into the gearcase
© Copyright Polaris Industries Inc.
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