Table of Contents
FINAL DRIVE
3. Support U-joint and press inner yoke down to
remove remaining bearing caps.
4. Force U-joint cross to one side and lift out of inner
yoke.
U-JOINT ASSEMBLY
1. Install new bearing caps in yoke by hand. Carefully
install U-joint cross. Tighten vise or use a press to
force bearing caps in.
2. Using a suitable arbor, fully seat bearing cap in one
side. Continually check for free movement of bearing
cross as bearing caps are assembled.
3. Install snap ring to contain bearing cap just installed.
Repeat procedure for other side.
4. Install outer yoke, aligning marks made before
disassembly.
5. Repeat Steps 1-3 to install bearing caps on outer
yoke.
6. Seat all bearing caps against snap rings.
7. When installation is complete, yokes must pivot
freely in all directions without binding. If the joint is
stiff or binding, tap the yoke lightly to center the joint
until it pivots freely in all directions.
PROP SHAFT INSTALLATION (XP)
1. Install front prop shaft first and properly align the hole
in the front yoke with the input shaft hole.
2. Install the support bearing isolator from the top side.
Lubricate the rubber isolator to ease with the install
over the prop shaft bearing.
7.26
3. Install the rear prop shaft from the bottom. Line up the
master spline on the front prop shaft to the rear shaft.
4. Install the rear prop shaft coupler on the transmission
output shaft. Torque new fasteners to specification.
TORQUE
Rear Prop Shaft Coupler Fasteners:
22 ft-lb (30 ft-lb)
IMPORTANT
The coupler fasteners have patch lock on the threads
and must be replaced any time they are removed.
5. Install the isolator mounting fasteners. Torque
fasteners to specification.
TORQUE
Prop Shaft Isolator Fasteners:
33 ft-lbs (45 Nm)
6. Install skid pan. Torque fasteners to specification.
TORQUE
Skid PlateFasteners:
8 ft-lbs (11 Nm)
7. Install new spring pin in prop shaft to the front
gearcase.
8. Install the center console. Torque fasteners to
specification.
TORQUE
Center Console Torx Fasteners:
8 ft-lb (11 Nm)
PROP SHAFT INSTALLATION (XP4)
1. Install front prop shaft first and properly align the hole
in the front yoke with the input shaft hole.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
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