Master Cylinder; Master Cylinder Removal; Master Cylinder Installation - Polaris RZR XP Turbo Service Manual

2017-2018
Table of Contents

MASTER CYLINDER

MASTER CYLINDER REMOVAL

1. Locate the master cylinder
in the wheel well area.
w
2. Remove the clip
from the clevis pin
attaches the master cylinder to the brake pedal lever.
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
© Copyright Polaris Industries Inc.
q
above the left front tire
e
that
3. Place a container to catch brake fluid under the
master cylinder brake line banjo bolts
CAUTION
Brake fluid will damage finished surfaces. Do not allow
brake fluid to come in contact with finished surfaces.
NOTE
Make note of front and rear brake line locations to
master cylinder.
4. Loosen the brake line banjo bolts and allow fluid to
drain.
NOTE
Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners
the master cylinder to the frame.

MASTER CYLINDER INSTALLATION

1. Install new stat-o-seal, rear brake line banjo fitting,
new stat-o-seal and banjo bolt to the rear port on the
master cylinder.
IMPORTANT
Lubricate seals with a thin film of DOT 4 brake fluid
prior to installation.
BRAKE SYSTEM
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that secure
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