Table of Contents
INDEX
Installation (front) ...................................................9.22
Installation (rear) ....................................................9.28
Removal (Front) .....................................................9.17
Removal (rear).......................................................9.24
Caliper, Front
Assembly View ......................................................9.19
Disassembly / Inspection .........................................9.20
Cam Chain Tensioner
Inspection.............................................................2.32
Camshaft
Inspection.............................................................3.50
Installation / Timing .................................................3.86
Removal...............................................................3.49
Sprocket Inspection ................................................3.50
Camshaft Timing
Quick Reference ....................................................3.90
CAN ..................................................................... 11.59
Cargo Box
Removal............................................................. 10.19
Cargo Box) ............................................................ 10.14
Centralized Hilliard
Assembly View ......................................................7.28
Charge Air Cooler
Installation ............................................................3.31
Removal...............................................................3.29
Charging System
Stator Testing ...................................................... 11.34
Chassis
Assembly View ............................................ 10.9–10.10
Chassis Harness
Break-Out Diagrams ............................................. 11.63
Clutch
Assembly (Drive).................................................... 5.11
Assembly (Driven) ..................................................5.17
Disassembly (Driven) ..............................................5.16
Installation (Drive) ..................................................5.13
Installation (Driven).................................................5.17
Removal (Drive) ...................................................... 5.6
Removal (Driven) ...................................................5.14
Troubleshooting .....................................................5.18
Clutch Chart
2017 XP 4 Turbo ...................................... 1.15, 1.25, 5.2
2017 XP Turbo......................................... 1.13, 1.17, 5.2
2018 XP 4 Turbo ...................................... 1.27, 1.29, 5.2
2018 XP Turbo.................................. 1.19, 1.21, 1.23, 5.2
Clutch Cover
Drain ...................................................................2.42
Combustion Chamber Cleaning....................................3.54
Component Locations
Electrical .............................................................. 11.6
Connecting Rod
Assembly .............................................................3.74
Bearing Selection ...................................................3.72
Inspection.............................................................3.70
Connector................................................................ 11.8
Console
Removal............................................................. 10.20
Continuity ................................................................ 11.9
Control Arm
Replacement (front) ................................................8.12
Conversion Table ......................................................1.30
Coolant
Level Inspection .....................................................2.35
Coolant Flow Diagram ................................................3.28
Coolant Flush ...........................................................2.37
Coolant Hose
Inspection.............................................................2.36
IX.2
Coolant Pump
Electric............................................................... 11.46
Coolant Temperature Sensor
Test ................................................................... 11.47
Cooling Fan
Bypass Test ........................................................ 11.44
Replacement....................................................... 11.45
Testing ............................................................... 11.44
Cooling System
Bleeding...............................................................2.38
Coolant Strength and Type .......................................2.35
Pressure Test ................................................ 2.36, 3.29
Specification .........................................................3.29
Troubleshooting .....................................................3.95
Cornering Control ......................................................8.54
CPS .......................................................................4.32
Replacement.........................................................4.33
Testing .................................................................4.32
Crankcase
Assembly .............................................................3.77
Breather Hose Inspection.........................................2.30
Disassembly / Inspection .........................................3.60
Crankcase Inspection.................................................3.65
Crankshaft
Connecting Rod Bearing Selection .............................3.72
Installation ............................................................3.75
Journal Inspection ..................................................3.63
Main Bearing Selection............................................3.72
Removal / Inspection...............................................3.63
Crankshaft Position Sensor (CPS) ................................4.32
Crankshaft PTO Seal
Installation ............................................................3.40
Removal...............................................................3.40
Replacement.........................................................3.40
Crankshaft Sensor
Replacement.........................................................4.33
Testing .................................................................4.32
Current ................................................................. 11.10
Current Draw Test ................................................... 11.34
CV Joint / Boot
Replacement (Outer) ..............................................7.16
Cylinder
Inspection.............................................................3.67
Installation ............................................................3.74
Misfire..................................................................4.44
Cylinder Head
Assembly .............................................................3.84
Disassembly .........................................................3.52
Inspection.............................................................3.52
Installation ............................................................3.85
Removal...............................................................3.52
Cylinder Leakdown Test..............................................2.30
Cylinder Removal ......................................................3.66
Dash
Removal............................................................. 10.17
Dash Instruments / Controls ........................................10.7
Dash Light ............................................................. 11.43
Decal Replacement ...................................................10.2
Decimal Equivalent Chart............................................1.32
Diagnostic Connector .................................................4.47
Diagnostic Trouble Codes ......................................... 11.65
Digital Wrench
Communication Errors.............................................4.47
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
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© Copyright Polaris Industries Inc.
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