Toshiba e-STUDIO 5540C Service Manual
  1. Manuals
  2. Brands
  3. Toshiba Manuals
  4. All in One Printer
  5. E-Studio 5540c
  6. Service manual

Toshiba e-STUDIO 5540C Service Manual

Multifunctional digital color systems
Hide thumbs Also See for e-STUDIO 5540C:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
Table of Contents

Quick Links

See also: Troubleshooting Manual

SERVICE MANUAL

MULTIFUNCTIONAL DIGITAL COLOR SYSTEMS
e-STUDIO5540C/6540C/6550C
e-STUDIO5560C/6560C/6570C
Model: FC-5540C/6540C/6550C/5560C/6560C/6570C
Publish Date: April 2011
File No. SME100009K0
R100321I6506-TTEC
Ver11F_2015-05
Table of Contents
loading

Related Manuals for Toshiba e-STUDIO 5540C

Summary of Contents for Toshiba e-STUDIO 5540C

  • Page 1: Service Manual

    SERVICE MANUAL MULTIFUNCTIONAL DIGITAL COLOR SYSTEMS e-STUDIO5540C/6540C/6550C e-STUDIO5560C/6560C/6570C Model: FC-5540C/6540C/6550C/5560C/6560C/6570C Publish Date: April 2011 File No. SME100009K0 R100321I6506-TTEC Ver11F_2015-05...
  • Page 2 Other company names and product names in this manual are the trademarks of their respective companies. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission...
  • Page 3 GENERAL PRECAUTIONS REGARDING THE SERVICE FOR e-STUDIO5540C/6540C/6550C, e-STUDIO5560C/6560C/6570C The installation and service shall be done by a qualified service technician. 1. Transportation/Installation When transporting/installing the equipment, employ four persons and be sure to move it by the casters while lifting the stoppers. The equipment is quite heavy and weighs approximately 245 kg (540.12 lb) or 246 kg (542.33 lb), therefore pay full attention when handling it.
  • Page 4 Be sure to handle/install them properly. If these parts are short-circuited and their functions become ineffective, they may result in fatal accidents such as explosion or burnout. Avoid short-circuiting and do not use parts not recommended by Toshiba TEC Corporation.
  • Page 5 5. Cautionary Labels During servicing, be sure to check the rating plate and cautionary labels to see if there is any dirt on their surface and if they are properly stuck to the equipment. [1] Identification label [2] Explanatory label [3] Certification label [4] Warning for grounding wire [5] Warning for high temperature area (Duplexing unit / Fuser unit)
  • Page 6 6. Disposal of the Equipment, Supplies, Packing Materials, Used Batteries and IC-RAMs Regarding the recovery and disposal of the equipment, supplies, packing materials, used batteries and IC-RAMs including lithium batteries, follow the relevant local regulations or rules. Caution: Dispose of used batteries and IC-RAMs including lithium batteries according to this manual. Attention: Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel.
  • Page 7 Precautions for Transporting Equipment Once Unpacked General Description It is recommended to follow the procedure below when you transport equipment that has already been unpacked but has not been packed again. Note that the following procedure cannot guarantee the operation of the transported equipment. Item Content Gasket in Reversing Automatic...
  • Page 8 Precautions and Procedures for Transporting Equipment Checking gaskets in the RADF The installation of gaskets to the RADF, which is described in the Unpacking Instructions, must not be performed when the equipment is unpacked but must be when it is reinstalled at a user’s office. Do not install the gaskets in the equipment before transporting it because if it is transported with the gaskets installed, the screws fixing the scanner may contact with the gaskets and thus damage them.
  • Page 9 Notes: • The installation of materials for covering the holes of the scanner fixing screws (e.g. rubber cap, blind seal), which is described in the Unpacking Instructions, must not be performed when the equipment is unpacked but must be when it is reinstalled at a user's office. •...
  • Page 10 Installing a drum protection sheet 1. Pull out the EPU tray.  P. 4-91"4.6.1 Pulling out the process unit (EPU tray)" 2. Install a drum protection sheet on the K drum. 3. Push the EPU tray in, and then reassemble the equipment in the procedure reverse to disassembly.
  • Page 11 Installing the sealing material in toner supply opening 1. Open the front cover and then take off the toner cartridges (Y, M, C and K). Notes: The toner cartridges must not be installed while the equipment is being transported. Pack them separately from the equipment.
  • Page 12 ALLEGEMEINE SICHERHEITSMASSNAHMEN IN BEZUG AUF DIE WARTUNG FÜR e-STUDIO5540C/6540C/6550C, e-STUDIO5560C/6560C/6570C Die Installation und die Wartung sind von einem qualifizierten Service- Techniker durchzuführen. 1. Transport/Installation Zum Transportieren/Installieren des Gerätes werden 4 Personen benötigt. Bewegen Sie es mit den Rollen, während Sie die Absperrvorrichtungen heben. Das Gerät ist sehr schwer und wiegt etwa 245 kg oder 246 kg;...
  • Page 13 Sie müssen unbedingt korrekt gehandhabt und installiert werden. Wenn diese Teile kurzgeschlossen und funktionsunfähig werden, kann dies zu schwerwiegenden Schäden, wie einer Explosion oder einem Abbrand, führen. Kurzschlüsse sind zu vermeiden, und es sind ausschließlich Teile zu verwenden, die von der Toshiba TEC Corporation empfohlen sind.
  • Page 14 5. Warnetiketten Im Rahmen der Wartung unbedingt das Leistungsschild und die Etiketten mit Warnhinweisen überprüfen, um sicherzustellen, dass sie nicht verschmutzt sind und korrekt am Gerät angebracht sind. 1) Erkennungsetikett 2) Erklärungsetikett 3) Klassifizierungsetikett 4) Warnung für Erdungskabel 5) Warnung für Bereiche mit höhen Temperaturen (Duplexeinheit / Fixiereinheit) 6) Warnung für Bereiche mit höhen Temperaturen (Fixiereinheit) 7) Warnung für Bereiche mit höhen Temperaturen (Brückeneinheit) 6.
  • Page 15 Caution: Dispose of used batteries and IC-RAMs including lithium batteries according to this manual. Attention: Se débarrasser de batteries et IC-RAMs usés y compris les batteries en lithium selon ce manuel. Vorsicht: Entsorgung der gebrauchten Batterien und IC-RAMs (inclusive der Lithium-Batterie) nach diesem Handbuch.
  • Page 16 • Laseremissionseinheit Diese Einheit besteht aus der Laserdiode, dem Fokussierungsobjektiv, der Blende und dem Zylinderobjektiv. Laserdiode Diese Laserdiode zeichnet sich durch eine geringe Regeldifferenz, eine kleine Laservariation und einen niedrigen Schwellenstrom aus. Die Blende der Laseremissionseinheit ist unter dem Fokussierobjektiv angeordnet, um die Form der Laserstrahlen in der primären und sekundären Scanrichtung festzulegen.

  • Page 17: Table Of Contents

    Principle of original size detection ..............3-65 3.10 Laser Optical Unit......................3-66 3.10.1 General Description ..................3-66 3.10.2 Laser precautions .................... 3-67 3.10.3 Slit glass cleaning mechanism................. 3-68 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 18: Table Of Contents

    4.1.18 Rear cover ......................4-7 4.1.19 Upper exhaust fan cover..................4-7 4.1.20 Top rear cover ....................4-7 4.1.21 Left corner cover....................4-8 4.1.22 Right corner cover ..................... 4-8 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 19: Table Of Contents

    4.5.16 Pickup roller ..................... 4-56 4.5.17 Separation roller ....................4-57 4.5.18 Transport roller ....................4-57 4.5.19 Drawer detection sensor (S73/S81/S89/S97)..........4-59 4.5.20 Drawer feed sensor (S78/S86/S94/S102) ............4-60 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 20: Table Of Contents

    Blade side seal ....................4-98 4.6.6 Main charger unit ..................... 4-99 4.6.7 Main charger grid .................... 4-99 4.6.8 Needle electrode cleaner ................4-99 4.6.9 Needle electrode ................... 4-100 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 21: Table Of Contents

    Transfer belt cam motor (M14) ..............4-148 4.7.9 Transfer belt contact/release detection sensor (S46) ........4-148 4.7.10 1st transfer roller (Y/M/C/K) ................4-149 4.7.11 Cleanable facing roller ................... 4-149 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 22: Table Of Contents

    Lower exit section cooling fan-1(F34) / Lower exit section cooling fan-2 (F35) ..........................4-206 4.10.3 Lower exit section cooling fan-3(F36) ............4-207 4.10.4 Exit motor (M2) ....................4-207 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 23: Table Of Contents

    RADF rear cover .................... 4-258 4.11.4 Original jam access cover................4-259 4.11.5 RADF left cover ..................... 4-260 4.11.6 Original tray ....................4-260 4.11.7 Original reverse tray ..................4-261 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 24: Table Of Contents

    MJ-6102 (Hole punch unit) ................4-307 5. SELF-DIAGNOSTIC MODE ..................5-1 Overview ........................... 5-1 Service UI.......................... 5-5 5.2.1 Overview......................5-5 5.2.2 Login procedure ....................5-5 5.2.3 [SERVICE MODE] Screen................. 5-7 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 25: Table Of Contents

    Color Adjustment of Marker ................6-40 6.2.11 Beam level conversion setting ................. 6-41 6.2.12 Maximum toner density adjustment to paper type ........... 6-42 6.2.13 Maximum text density adjustment ..............6-42 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 26: Table Of Contents

    Process Unit Related Section ..................6-92 6.8.1 High-Voltage Transformer Setting ..............6-92 6.8.2 Adjustment of the Auto-Toner Sensor ............. 6-92 6.8.3 Adjustment of the doctor-sleeve gap ............... 6-93 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 27: Table Of Contents

    7.7.4 Bypass feed unit ....................7-49 7.7.5 Main charger....................7-50 7.7.6 Drum / Cleaner unit / Filter................7-51 7.7.7 Developer unit (K, Y, M, and C) ............... 7-55 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 28: Table Of Contents

    Error in Internet FAX / Scanning Function ............. 8-212 8.3.25 Printer function error ..................8-250 8.3.26 TopAccess related error/Communication error with external application ..8-256 8.3.27 MFP access error ..................8-264 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 29: Table Of Contents

    Paper wrinkle ....................8-340 8.5.30 Residual image ....................8-341 8.5.31 Feathered image.................... 8-343 8.5.32 Low density image (rear side)................ 8-345 8.5.33 Roughness..................... 8-347 8.5.34 Image tilting on leading edge................. 8-348 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...

  • Page 30: Table Of Contents

    Update procedure ..................11-12 11.3 Firmware Updating with PWA-DWNLD-350-JIG1............11-22 11.3.1 Writing the data to the download jig (PWA-DWNLD-350-JIG1)..... 11-24 11.3.2 System ROM ....................11-27 11.3.3 Engine ROM ....................11-29 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 31: Table Of Contents

    Input check (test mode 03) ....................... 1278 Output check (test mode 03) ....................1289 Test print mode (test mode 04)....................1302 e-STUDIO5540C/6540C/6550C Adjustment Mode (05) Codes ..................1303 Setting Mode (08) Codes ....................1433 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C CONTENTS...
  • Page 32 Adjustment Mode (05) Codes ..................1657 Setting Mode (08) Codes ....................1797 APPENDIX ........................2016 Preventive Maintenance Checklist (e-STUDIO5540C/6540C/6550C)........2016 Preventive Maintenance Checklist (e-STUDIO5560C/6560C/6570C)........2017 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved CONTENTS...

  • Page 33: Feature

    The energy saving feature is included. Complies with Energy Star V2.0 • High security performance is included. (IEEE2600.1 supported / ISO15408 EAL3+ certified) • A security HDD (320 GB) is embedded as a standard. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C FEATURE 1 - 1...
  • Page 34 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved FEATURE 1 - 2...

  • Page 35: Specifications

    300 g/m (17 lb. Bond to 110 lb. Cover) LCF (optional) 64 g/m to 256 g/m (17 lb. Bond to 80 lb. Cover) Tandem LCF © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 1...
  • Page 36 1109 mm Weight 4 drawers model Approx. 244 kg (537.92 lb.) (equipment including drum) Tandem LCF model Approx. 243 kg (535.72 lb.) (equipment including drum) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 2...
  • Page 37 2.4 kW or less 2.4 kW or less e-STUDIO6560C 2.2 kW or less e-STUDIO6570C * The electric power is supplied to the Finisher and LCF through the equipment. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 3...

  • Page 38: Copy

    Color Approx. 6.5 sec. e-STUDIO6540C Black Approx. 5.3 sec. e-STUDIO6560C Color Approx. 6.5 sec. e-STUDIO6550C Black Approx. 4.6 sec. e-STUDIO6570C Color Approx. 6.5 sec. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 4...
  • Page 39 39 (31) 30 (28) 20 (18) COMPUTER A3, LD 37 (30) 27 (25) 20 (18) 305 x 457mm, 31 (31) 23 (21) SRA3 (320 x 450mm) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 5...
  • Page 40 8 (5) B4, LG, FOLIO, 13 (9.5) 8 (5) COMPUTER A3, LD 11 (8) 8 (5) 305 x 457mm, 9 (6) SRA3 (320 x 450mm) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 6...
  • Page 41 OHP film e-STUDIO5540C/6540C/6550C, e-STUDIO5560C/6560C/6570C Bypass feed Paper supply Drawer Option LCF Tandem LCF Size not Paper size Size specified specified A4, LT 17 (17) 5 (5) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 7...
  • Page 42 * The Saddle Stitch Finisher and hole punch unit not installed. * The values in ( ) are the speeds of when in the color mode. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 8...

  • Page 43: Print

    Number of Folder 100 folders per box Number of Document 400 documents per box/folder Number of Page 200 pages per document Capacity of HDD e-Filing 14 GB © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 9...

  • Page 44: Internet Fax

    Send to FTP Single TIFF, Multi-TIFF, Single PDF, Multi PDF Send to E-mail Single TIFF, Multi-TIFF, Single PDF, Multi PDF Send to I-Fax TIFF-S Send to PSTN- e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 10...

  • Page 45: Accessories

    AUC / AUD: Australia CND: China ASD: Asia, Hong Kong, Latin America Notes: Check that the above accessories are correctly co-packed at the time of unpacking. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 11...

  • Page 46: System List (E-Studio5540C/6540C/6550C)

    System List (e-STUDIO5540C/6540C/6550C) Fig. 2-1 Notes: The antenna (GN-3010) is necessary to enable the wireless LAN module (GN-1050). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 12...

  • Page 47: System List (E-Studio5560C/6560C/6570C)

    System List (e-STUDIO5560C/6560C/6570C) Fig. 2-2 Notes: The antenna (GN-3010) is necessary to enable the wireless LAN module (GN-1060). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 13...

  • Page 48: Supplies

    PS-ZTFC65AC (for Argentina) PS-ZTFC75AC (for Argentina) PS-ZTFC75PC (for Others) Waste toner box PS-TBFC55 (except for Europe and China) <- PS-TBFC55E (for Europe) <- PS-TBFC55C (for China) <- e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SPECIFICATIONS/ACCESSORIES/OPTIONS/SUPPLIES 2 - 14...

  • Page 49: Outline Of The Machine

    OUTLINE OF THE MACHINE Sectional View 3.1.1 Front side [12] [13] [14] [15] [16] [10] [17] [11] Fig. 3-1 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 1...
  • Page 50 Main power switch [15] Process Unit Related Section Fuser Unit [16] Laser Optical Unit 2nd transfer unit [17] Waste toner box Duplex Section e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 2...

  • Page 51: Rear Side

    3.1.2 Rear side M46 M47 Fig. 3-2 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 3...

  • Page 52: Electric Parts Layout

    Electric Parts Layout [A] Reversing Automatic Document Feeder (RADF) SWR2 SR15 SR13 SWR1 SR12 SR14 SR10 SR11 Fig. 3-3 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 4...
  • Page 53 RADF SOLR2 SOLR3 SOLR1 Fig. 3-4 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 5...
  • Page 54 [B] Scanner unit S5 (A4 series) S5 (LT series) (A4 series only) Fig. 3-5 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 6...
  • Page 55 [C] Bridge unit/Paper exit SOL1 SOL2 Fig. 3-6 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 7...
  • Page 56 [D] Fuser related section THMP1 THMO4 CLT1 THM6 THM4 THMO2 THM3 THMO3 THM5 Fig. 3-7 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 8...
  • Page 57 IH-COIL LAMP Center heater lamp, Side heater lamp, Sub heater lamp (for e-STUDIO5540C /6540C/6550C MJC, MJD) Fig. 3-8 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 9...
  • Page 58 [E] Developer unit Fig. 3-9 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 10...
  • Page 59 THM1 THM2 Fig. 3-10 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 11...
  • Page 60 ERS-K ERS-C SOL4 ERS-M ERS-Y Fig. 3-11 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 12...
  • Page 61 [F] Transfer belt unit Fig. 3-12 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 13...
  • Page 62 [G] Transfer unit SOL3 Fig. 3-13 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 14...
  • Page 63 [H] Laser unit LDR-K LDR-M LDR-C LDR-Y Fig. 3-14 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 15...
  • Page 64 Toner cartridge/Waste toner box Fig. 3-15 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 16...
  • Page 65 Automatic duplexing unit Fig. 3-16 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 17...
  • Page 66 [K] Cover switches/Cover sensor/TRU waste toner box S114 Fig. 3-17 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 18...
  • Page 67 [L] Bypass feed unit SOL8 Fig. 3-18 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 19...
  • Page 68 [M] Paper feeding section CLT4 CLT5 CLT6 CLT7 M44 M45 S104 S103 Fig. 3-19 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 20...
  • Page 69 S100 S101 S102 Fig. 3-20 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 21...
  • Page 70 [N] Tandem LCF S111 SOL9 S106 S112 SOL11 S107 S110 S108 SOL10 S109 S113 Fig. 3-21 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 22...
  • Page 71 [O] PC boards (e-STUDIO5540C/ 6540C/6550C Only) RAM-S RAM-L Fig. 3-22 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 23...
  • Page 72 [P] Power supply HVT1 HVT2 Fig. 3-23 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 24...
  • Page 73 [Q] Fans Fig. 3-24 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 25...
  • Page 74 [R] Damp heater THMO1 Fig. 3-25 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 26...
  • Page 75 [S] Control panel KEY1 KEY2 Fig. 3-26 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 27...

  • Page 76: Symbols And Functions Of Various Components

    Toner supply from the C sub-hopper to the C developer unit and mixing toner in the C sub-hopper Reverse rotation: Mixing toner in the C sub-hopper e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 28...
  • Page 77 Driving the end fence in the tandem Fig. 3-21 12-19 Driving the contacting/releasing 2nd transfer cam motor Fig. 3-13 28-50 operation of the 2nd transfer roller © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 29...

  • Page 78: Fans

    Fig. 3-24 35-45 lower exit section Lower exit section cooling fan-2 Fig. 3-24 35-45 Lower exit section cooling fan-3 Fig. 3-24 49-60 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 30...

  • Page 79: Sensors

    Detecting the paddle rotation in the Y Fig. 3-15 45-11 detection sensor-Y toner cartridge Temperature/humidity sensor Detecting the ambient temperature/ Fig. 3-10 48-12 humidity of the equipment © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 31...
  • Page 80 Detecting the toner amount in the C Fig. 3-15 58-23 sub-hopper Sub-hopper toner sensor-M Detecting the toner amount in the M Fig. 3-15 58-23 sub-hopper e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 32...
  • Page 81 Fig. 3-20 11-7 drawer 1st drawer bottom sensor Detecting the lowering status of the tray Fig. 3-19 47-7 in the 1st drawer © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 33...
  • Page 82 4th drawer S102 4th drawer feed sensor Detecting the paper feeding status of Fig. 3-20 11-45 the 4th drawer e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 34...
  • Page 83 Detecting the end fence stop position in Fig. 3-21 13-15 the tandem LCF S114 Feed cover sensor Detecting the opening/closing status of Fig. 3-17 the feed cover © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 35...

  • Page 84: Switches

    CLT7 4th drawer feed clutch Driving the separation roller, feed roller Fig. 3-19 9-42 and pickup roller of the 4th drawer e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 36...

  • Page 85: Solenoids

    LCF SOL11 Stopper opening/closing solenoid Driving the opening/closing operation Fig. 3-21 14-28 (rear) of the rear stopper in the tandem LCF © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 37...

  • Page 86: Pc Boards

    SRAM board Storing the setting or adjustment value, Fig. 3-22 69-20 etc. used for the control by the logic PC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 38...

  • Page 87: Lamps, Coils, And Heaters

    Controlling the temperature of the side Fig. 3-7 42-17 of the pressure roller THMO4 Fuser belt thermostat Controlling the temperature of the Fig. 3-7 43-42 Fuser belt © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 39...

  • Page 88: Transformer

    Generating DC voltage and supplying it Fig. 3-23 70-26 Switching regulator to each section of the equipment Preventing overcurrent to the Fig. 3-23 70-7 Breaker equipment e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 40...

  • Page 89: Copy Process

    (–) Discharging: Eliminates the residual (–) made to adhere to the photoconductive charge from the surface of the drum, producing a visible image. photoconductive drum.  © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 41...

  • Page 90: Comparison With E-Studio5520C/6520C/6530C

    Method Blade cleaning Photoconductive  Recovered Non-reusable drum cleaning toner  9. Transfer belt cleaning Blade cleaning  10.Discharge LED array (red) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 42...
  • Page 91 ARD, AUC/AUD, CND)  Cleaning None  Heater ON/OFF control and power control temperature by thermopile/thermistor  Heater IH coil + Heater lamp © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 43...

  • Page 92: Comparison With E-Studio5540C/6540C/6550C

    AC 1000 V / 8 to 13kHz  6. Transfer 1st transfer Transfer belt method  2nd transfer: Transfer roller method e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 44...
  • Page 93 AUC/AUD, CND)  Cleaning None  Heater ON/OFF control and power control by temperature thermopile/thermistor  Heater IH coil + Heater lamp © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 45...

  • Page 94: General Operation

    Operation during initializing, pre-running and ready Drawer feed copying by the [ START ] button Copying operation Bypass feed copying Interrupt copying e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 46...

  • Page 95: Description Of Operation

    The polygonal motor (M34) rotates at high speed for 30 seconds. *1: Image quality control and color registration control should be performed only at a change of environment or at periodical maintenance. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...
  • Page 96 The Registration motor (M39) is turned OFF (after the trailing edge of the paper passed the registration roller). “READY (PRINTING)” is displayed. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 48...
  • Page 97 The 2nd transfer cam motor (M48) is turned ON. The 2nd transfer roller is released from the transfer belt. The motor is turned OFF after this. The 2nd transfer bias is turned OFF. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...
  • Page 98 The drum, fuser unit and developer unit are stopped. The fans return to rotate at the normal rotation speed. “READY” is displayed and the equipment enters into the ready mode. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 50...
  • Page 99 “Ready to resume job 1” is displayed. 4. Press the [START] button The copying operation before the interruption is resumed. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 51...

  • Page 100: Detection Of Abnormality

    Based on the combination of the tray-up motor (M44, M45) movement and the status of the tray-up sensor and empty sensor, The CPU detects the presence of paper. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 52...
  • Page 101 It is judged that there is no paper.  The drawer area of the control panel blinks. (When the drawer is selected)  The copying operation is stopped. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 53...
  • Page 102 The auto toner sensor detects that the density is not reached and color/black copies can be made until the toner cartridge empty status is determined Solution: Replace the toner cartridge with new one. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 54...
  • Page 103 Immediately after the power is turned ON  Any of the sensors on the paper transport path detects paper (ON).  Paper jam (E030) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 55...
  • Page 104 Check the error code displayed on the control panel when “Call for service” appears, and deal with the abnormality referring to the error code table.  P. 8-6"8.2 Error Code List" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 56...

  • Page 105: Hibernation Function

    ON/OFF lamp (green) has stopped blinking and the touch panel screen and the lamp (green) have gone off. Then turn the power OFF with the main power switch. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...

  • Page 106: Control Panel

    [0] and [5] buttons simultaneously to activate the Adjustment Mode (05). However, if the equipment is in the super sleep mode, use the main power switch. Control Panel: e-STUDIO5540C/6540C/6550C Fig. 3-30 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 58...
  • Page 107 Control Panel: e-STUDIO5560C/6560C/6570C Fig. 3-31 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 59...
  • Page 108 3.8.2 Description of Operation [ 1 ] Dot matrix LCD circuit 1. Structure 800 x R,G,B x 600 dots Fig. 3-32 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 60...

  • Page 109: Scanner

    [4] Reflector [5] Carriage-1 [6] Original glass [7] Drive pulley [8] Automatic original detection sensor [9] Lens [10] CCD board [11] SLG board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 61...

  • Page 110: Construction

    Rubber damper SLG board cooling fan (F1) Exposure lamp cooling fan-1 (F2) Scanner unit cooling fan-1 (F3) Exposure lamp cooling fan-2 (F26) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 62...

  • Page 111: Functions

    The size of an original placed on the glass is instantly detected using the automatic original detection sensors (S1-5) fixed on the base frame without moving the carriage-1. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...
  • Page 112 The carriage speed of the original placed on the original glass in the color mode is the same as that in the black mode. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 64...

  • Page 113: Principle Of Original Size Detection

    [A4 Series] APS-R APS-3 A5–R B5–R A4–R APS-C APS-2 APS-1 Fig. 3-36 [LT Series] APS-R APS-3 ST–R APS-C LT–R APS-2 Fig. 3-37 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 65...

  • Page 114: Laser Optical Unit

    [4] Shutter motor [5] Laser optical unit [6] Slit glass-Y [7] Slit glass-M [8] Slit glass-C [9] Slit glass-K [10] Polygonal motor e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 66...

  • Page 115: Laser Precautions

    “CAUTION. HOT”, “CAUTION. HIGH VOLTAGE”, “CAUTION. LASER BEAM”, etc. to see if there is any dirt on their surface and if they are properly stuck to the equipment. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...

  • Page 116: Slit Glass Cleaning Mechanism

    Brush Shutter sensor (end position) Shutter sensor (home position) Slit glass Shutter motor Shutter Link Fig. 3-40 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 68...

  • Page 117: Paper Feeding System

    Media sensor 1st / 2nd / 3rd / 4th drawer paper size detection sensor-2 Transfer belt paper clinging detection sensor Feed cover sensor © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 69...
  • Page 118 Stopper opening/closing solenoid (rear) Tandem LCF solenoid Tandem LCF tray-up motor Standby side tray paper amount detection Tandem LCF end fence motor sensor e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 70...

  • Page 119: Composition

    Tandem LCF feed sensor Tandem LCF transport sensor Tandem LCF pickup solenoid SOL9 Tandem LCF end fence motor Tandem LCF tray-up motor © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 71...
  • Page 120 Do not bring a magnet or other magnetized materials closer to the media sensor because it measures minute displacement amounts with magnetoresistance change. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 72...
  • Page 121 Paper sizes can be detected with the combination of switch signals that are sent by the movement of the end and side guides in each drawer. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...
  • Page 122 Feed/transport motor (M43) 4th drawer transport clutch Feed/transport unit (CLT6) 4th drawer feed clutch (CLT7) Tray-up motor-2 (M45) Rear view Fig. 3-43 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 74...
  • Page 123 Bypass paper sensor(S71) Bypass feed roller Bypass pickup roller Pickup arm Bypass separation roller Bypass transport roller Bypass motor(M12) Bypass feed sensor(S72) Fig. 3-44 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 75...
  • Page 124 A. Then the pickup roller and roller holder are lowered by the spring force. Pickup roller Lever Insertion direction Fig. 3-45 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 76...
  • Page 125 The positions of the guides and the pusher in cases of A3 and A4-R are shown below as examples. A4-R End guide Pusher Side guide Drawer paper size detection sensor-1/2 Fig. 3-47 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 77...
  • Page 126 • The registration motor (M39) is turned ON and the paper is transported to the 2nd transfer position. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 78...
  • Page 127 The transport motor is turned OFF and the transport roller is stopped. • The registration motor and transport motor are turned ON and the paper is transported to the 2nd transfer position. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 79...

  • Page 128: Process Unit Related Section

    Drum cleaner unit ( M ) Drum cleaner unit ( K ) Drum cleaner unit (Y) Drum cleaner unit (C) Temperature/Humidity sensor Waste toner box Fig. 3-48 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 80...
  • Page 129 Needle electrode Mixer Developer unit Main charger unit Doctor blade Auto toner sensor Fig. 3-49 *1: Only for K station in e-STUDIO6550C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 81...
  • Page 130 M29, M31 Developer unit mixer motor-K/-YMC M30, M32 Drum motor-K/-YMC M27, M28 Toner filter PM parts Scattered toner suctioning fan EPU cooling fan e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 82...
  • Page 131 8. Ozone suctioning fan (F24) This fan sucks in air contains ozone generated by the main charger and exhausts it through the ozone filter-1. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 83...
  • Page 132 The drive of the motor is transmitted with the gear, and the motor is connected to the developer unit with a coupling. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 84...
  • Page 133 When the Waste toner box becomes full of waste toner and the accumulated waste toner shields the sensor path, this sensor detects that the waste toner box is full. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...
  • Page 134 These sensors detect the rotational status of the paddle of each toner cartridge. The rotational status can be detected with an actuator rotating together with the paddle. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 86...

  • Page 135: Electric Circuit Description

    • High-voltage transformer: Generates and supplies the bias voltage of the main charger grid. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 87...

  • Page 136: Transfer Unit

    2nd transfer roller lubricant unit detection sensor 2nd transfer roller Transfer belt cleaning blade contact/release detection sensor TRU waste toner box Fig. 3-50 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 88...
  • Page 137 Image position aligning sensor S20 / S21/S22 (front /center/rear) 2nd transfer roller contact/release detection sensor Image quality sensor 2nd transfer cam motor © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 89...

  • Page 138: Self Steering Mechanism

    1. Is the equipment installed on a flat surface? Is the equipment installed slantwise? 2. Is the transfer belt unit assembled correctly? 3. Is the transfer belt installed correctly? e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 90...

  • Page 139: Image Quality Control

    Image quality sensor Image position aligning sensor (rear) Image quality shutter solenoid Image position aligning sensor (center) Image position aligning sensor (front) Fig. 3-52 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 91...

  • Page 140: Fuser Unit

    Exit paper cooling fan ( rear ) IH board cooling fan-1 IH board Fuser motor IH board cooling fan-2 IH coil Fig. 3-53 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 92...
  • Page 141 IH board cooling fan-1 IH board cooling fan-2 Drive section / Others Fuser motor Exit paper cooling fan (rear) Fuser unit jam releasing LED © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 93...
  • Page 142 * The stamp (lot) in e-STUDIO5520C/6520C/6530C is black, the one in e-STUDIO5540C/6540C/ 6550C, e-STUDIO5560C/6560C/6570C is red. e-STUDIO5540C/6540C/6550C e-STUDIO5520C/6520C/6530C e-STUDIO5560C/6560C/6570C Fig. 3-54 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 94...
  • Page 143 Combination of the mark and destination Mark e-STUDIO5540C/6540C/6550C e-STUDIO5560C/6560C/6570C Remarks 200A ASD, AUD, CND ASD, AUD, MJD/MJC 200M MJD/MJC 3 heater lamps 200C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 95...
  • Page 144 • When disposing of the heat pipe, make a hole in it and pour out the water inside, otherwise it could burst. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 96...
  • Page 145 (THMO2), pressure roller side thermostat (THMO3) and fuser belt center thermostat (THMO4) shut off the power supply to the IH coils and the heater lamps to protect the equipment. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 146 Center heater lamp control signal Side heater lamp control signal Heater lamp ASIC control circuit Sub heater lamp control signal ( for MJC,MJD ) Fig. 3-57 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 98...
  • Page 147 LGC board 5VSW Temperature control circuit Center heater lamp control signal Heater lamp ASIC Side heater lamp control signal control circuit Fig. 3-58 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 99...
  • Page 148 OFF the power when one of these temperatures exceeds the specified temperature. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 100...
  • Page 149 Fixed time below (C411) 40°C or C462 below (C461) (61) 40°C or below Difference between C464 Center and Side: 40°C or more © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 101...
  • Page 150 220°C temperature is detected above 220°C C468 above 220°C above 210°C above Ready C446 Fixed time tempera (C445) ture or less e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 102...
  • Page 151 If 600 W of IH C448 Fixed time power is continued for longer than 20 sec. when the pressure roller center thermistor is 150°C or more © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 103...
  • Page 152 C468 above 220°C above 210°C above At paper 220°C C449 On usual above 220°C above 220°C C468 above 220°C above 210°C above e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 104...
  • Page 153 * The figures in the “Error code” and “Counter” fields with parentheses denote that an error status has not yet been determined (= error status is detected only once). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 154: Exit / Reverse / Duplex Section

    Upper paper exit roller Lower paper exit sensor Lower paper exit roller Lower exit section cooling fan-3 Fig. 3-59 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 106...
  • Page 155 Reverse motor Bridge unit transport entrance motor Bridge unit path entrance sensor Transport path switching solenoid-1 Bridge unit transport roller-2 Fig. 3-60 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 107...
  • Page 156 Duplexing unit path entrance sensor ADU transport roller-2 Duplexing unit path exit sensor ADU transport roller-3 Duplexing unit interlock switch Fig. 3-61 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 108...
  • Page 157 Reversed paper cooling fan (F11) ADU transport roller-1 ADU transport roller-2 ADU transport roller-3 ADU motor-1 (M7) ADU motor-2 (M8) Fuser transport sensor (S65) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 109...

  • Page 158: Description Of Operations

    (S60) of the paper exit unit detect where the jammed paper lies on the reverse path. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 110...
  • Page 159 [ 1 ] Paper transport paths 1. Upper exit section Fig. 3-62 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 111...
  • Page 160 2. Lower exit section Fig. 3-63 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 112...

  • Page 161: Reversing Automatic Document Feeder (Radf)

    Exit/reverse roller Reverse paper path Exit roller Exit paper path Original tray sensor (SR1) RADF opening/closing sensor (SR15) Original tray width sensor (SR2) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 113...
  • Page 162 This roller transports the original reversed in the exit path to the exit roller. 11. Exit roller This roller transports the original to the original exit tray. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 114...
  • Page 163 Original exit motor (MR4) Normal rotation / Normal rotation: Front side Exit intermediate roller Reverse rotation exiting Exit/reverse roller Reverse rotation: Backside Exit roller exiting © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 115...
  • Page 164 Size registration width sensor sensor detection detection detection determined sensor sensor-1 sensor-2 sensor-3 B5/B4 -A4-R/FOLIO FOLIO A4-R B5-R A5-R e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 116...
  • Page 165 Size registration width sensor sensor detection detection detection determined sensor sensor-1 sensor-2 sensor-3 COMP COMP LT-R/LG LT-R 8.5x8.5 ST-R © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 117...
  • Page 166 Original tray width width width Size registration width sensor sensor detection detection detection determined sensor sensor-1 sensor-2 sensor-3 LT-R/LG LG/LT-R 8.5x8.5 ST-R e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 118...

  • Page 167: Power Supply Unit

    TRC (Triac) is driven by the control signal from the LGC board and then AC power is supplied to each heater lamp in the pressure roller. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...

  • Page 168: Operation Of Dc Output Circuits

    Since +5VB, +5VD, +12VB and +24V DC voltages are not supplied but +12VA, +5VA and +5VS DC voltages only, the equipment does not enter into the ready state. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 120...
  • Page 169 Only DC voltage and +5VS are output from the power supply unit. The [ON/OFF] button is monitored and the LED of the main power switch is lit. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE...

  • Page 170: Output Channel

    +24VD4: CN406 Pin 2 Output to the Finisher +24VD5: CN407 Pins 9, 10, 11 and 12 Output to the SLG board, RADF e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 122...
  • Page 171 For the Finisher (Option) +24VD4 CN407 For the SLG, RADF +24VD5 AC line Connector Destination Voltage CN401 AC input CN408 Heater lamp Lamp output © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 123...

  • Page 172: Fuse

    Pressure roller contact/release clutch CLT1 Discharge LED-Y ERS-Y Discharge LED-M ERS-M Discharge LED-C ERS-C Discharge LED-K ERS-K Key copy counter, copy key card, coin controller e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 124...
  • Page 173 Upper exhaust fan (left) Upper exhaust fan (right) Tandem LCF solenoid SOL9 Stopper opening/closing solenoid SOL10 (front) Stopper opening/closing solenoid SOL11 (rear) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C OUTLINE OF THE MACHINE 3 - 125...
  • Page 174 8 A (Semi time-lag) RADF +5VB LGC board F210: 5 A (Semi time-lag) +5VS SYS board, F211: Control panel 2.5 A (PolySwitch) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved OUTLINE OF THE MACHINE 3 - 126...

  • Page 175: Disassembly And Replacement

    Lift up the supporting point of the left side hinge and move the front cover to the right side to take it off. Fig. 4-2 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 1...

  • Page 176: Top Right Cover

    Take off the right top cover.  P. 4-2"4.1.4 Right top cover" Open the front cover. Remove 3 screws and take off the top front cover. Fig. 4-5 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 2...

  • Page 177: Fax Cover

    Take off the FAX cover.  P. 4-3"4.1.7 FAX cover" Open the reverse path cover. Remove 2 screws and take off the receiving tray. Fig. 4-8 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 3...

  • Page 178: Left Top Cover

    Remove 2 screws and take off the filter cover. Remove 1 screw and take off the left lower cover. Filter cover Fig. 4-11 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 4...
  • Page 179 Remove the tray arms.  P. 4-5"4.1.12 Bypass tray unit (Removing tray arm)" Remove 3 screws and take off the duplexing unit rear cover. Fig. 4-14 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 5...

  • Page 180: Right Rear Cover

    Remove 1 screw and take off the filter cover. Remove 3 screws and take off the right rear cover. Filter cover LAN cable cover Fig. 4-17 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 6...

  • Page 181: Rear Cover

    Take off the upper exhaust fan cover.  P. 4-7"4.1.19 Upper exhaust fan cover" Remove 2 screws and take off the top rear cover. Fig. 4-20 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 7...
  • Page 182  P. 4-2"4.1.4 Right top cover" Open the paper feed cover. Remove 2 screws and take off the right corner cover. Fig. 4-22 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 8...

  • Page 183: Control Panel Unit

    Disconnect 1 connector and release 1 clamp. Fig. 4-24 Remove 4 screws. Take off the control panel unit by lifting it up. Control panel unit Fig. 4-25 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 9...

  • Page 184: Control Panel Rear Cover

     P. 4-10"4.2.2 Control panel rear cover" Disconnect 4 connectors. Fig. 4-27 Remove 4 screws and then take off the display PC board. Display PC board Fig. 4-28 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 10...

  • Page 185: Shielding Plate

    4.2.4 Shielding plate Disconnect 4 connectors. Fig. 4-29 Release the harness from 1 harness clamp. Fig. 4-30 Remove 5 screws. Fig. 4-31 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 11...
  • Page 186 Shield bracket Fig. 4-33 Notes: When installing the shield bracket, pass the Shield bracket harness through its hole. Fig. 4-34 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 12...

  • Page 187: Key Pc Board-1 (Key1)

    Take off the shielding plate.  P. 4-11"4.2.4 Shielding plate" Remove 4 screws and then take off the touch Touch panel panel. Fig. 4-37 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 13...

  • Page 188: Control Panel Cover

    4.2.8 Control panel cover Release 4 latches and then take off the control panel cover. latch Control panel cover Fig. 4-38 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 14...

  • Page 189: Original Glass

    Fig. 4-41 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 15...

  • Page 190: Lens Cover

     P. 4-16"4.3.2 Lens cover" SLG board cooling fan Remove 2 screws and disconnect 1 connector. Take off the SLG board cooling fan. Fig. 4-44 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 16...

  • Page 191: Automatic Original Detection Sensor (S1-5)

    Take off the lens cover.  P. 4-16"4.3.2 Lens cover" Disconnect 1 connector, remove 1 screw and take off the APS sensor. Fig. 4-47 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 17...

  • Page 192: Exposure Lamp (Exp)

     P. 4-2"4.1.5 Top front cover" Move the carriage-1 to the center position. Fig. 4-49 Notes: Rotate the drive pulley to move the carriage. Drive pulley Fig. 4-50 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 18...
  • Page 193 Fig. 4-52 Remove 1 screw. Exposure lamp Lift up the front side of the exposure lamp and take off by sliding it. Fig. 4-53 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 19...

  • Page 194: Exposure Lamp Cooling Fan-1 (F2)

    Remove 3 screws, and take off the Exposure Exposure lamp cooling fan-1 lamp cooling fan-1. Notes: When installing the fan, do not tighten the screw too much. Fig. 4-56 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 20...

  • Page 195: Scanner Unit Cooling Fan-1 (F3)

    Lift the duct. Duct Fig. 4-58 Notes: Pass the cable through cutout of the duct to Duct install it in the equipment. Fig. 4-59 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 21...

  • Page 196: Exposure Lamp Cooling Fan-2 (F26)

     P. 4-15"4.3.1 Original glass" Move the carriage-1 to the right side. Fig. 4-61 Notes: Rotate the drive pulley to move the carriage. Drive pulley Fig. 4-62 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 22...

  • Page 197: Upper Exhaust Fan (Left) (F29)

    When connecting the connector of the upper Purple exhaust fan (left), be sure that you do not use the wrong one. Fig. 4-65 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 23...
  • Page 198 Take off the upper exhaust fan (left). Upper exhaust fan (left) Fig. 4-66 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 24...

  • Page 199: Upper Exhaust Fan (Right) (F30)

    (right), be sure that you do not use the wrong one. Fig. 4-67 Take off the upper exhaust fan (right). Upper exhaust fan (right) Fig. 4-68 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 25...

  • Page 200: Lens Unit

    4. Handle the unit with care. Do not touch the adjusted area and lens. (Hold the unit as the right figure.) Fig. 4-71 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 26...

  • Page 201: Scan Motor (M1)

    Take off the top rear cover.  P. 4-7"4.1.20 Top rear cover" Bracket Remove 4 screws and take off the bracket. Fig. 4-74 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 27...

  • Page 202: Carriage-1

    Remove the square seal fixing the lamp harness to the base. Disconnect the Connector Seal connector of the lamp harness from the SLG board Fig. 4-77 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 28...
  • Page 203 (A). Then move it to the direction (B), push it to the end and fix securely. ( B ) ( A ) Fig. 4-81 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 29...

  • Page 204: Inverter Board (Inv)

    Take off the carriage-1.  P. 4-28"4.3.13 Carriage-1" Attach the wire holder jigs to the pulleys to prevent the wires from loosening. Fig. 4-84 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 30...
  • Page 205 (B) after the wires are installed. Then push it to the end and fix it Fig. 4-87 securely. ( P. 4-29"Fig. 4-81 ") © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 31...
  • Page 206 Wire pulley Hook Tension spring Fig. 4-88 [Rear] Carriage-2 Carriage wire Bracket for carriage-1 Hook Idler pulley Wire pulley Tension spring Fig. 4-89 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 32...
  • Page 207 2. The wire should come out of the slot of the wire holder jig and be passed under the arm of it. Wire holder jig Fig. 4-92 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 33...

  • Page 208: Carriage Home Position Sensor (S6)

    Take off the lens cover.  P. 4-16"4.3.2 Lens cover" Disconnect 10 connectors, remove 4 screws and take off the SLG board. SLG board Fig. 4-95 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 34...
  • Page 209 Then remove 1 screw and a grounding terminal to take off the bracket. Fig. 4-97 Install the removed harness clamp in the hole of the frame. Fig. 4-98 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 35...
  • Page 210 Remove 2 screws and then take off the EPU cooling fan duct. Fig. 4-101 Release 1 latch and then take off the ozone suctioning fan duct. Fig. 4-102 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 36...
  • Page 211 6. When the laser optical unit has been taken off, keep the shutter closed unless otherwise required. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 37...

  • Page 212: Laser Optical Unit Cooling Fan (Front) (F22)

    When installing the laser optical unit cooling duct to the equipment, set its harness as shown in the figure. Fig. 4-107 Release 1 rocking support. Fig. 4-108 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 38...
  • Page 213 Latch Latch Fig. 4-111 Take off the laser optical unit cooling fan (front). Laser optical unit cooling fan (front) Fig. 4-112 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 39...

  • Page 214: Laser Optical Unit Cooling Fan (Rear) (F23)

    Release 2 latches and take off the duct Latch cover. Take off the laser optical unit cooling fan (rear). Latch Duct cover Laser optical unit cooling fan (rear) Fig. 4-115 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 40...

  • Page 215: Shutter Motor

    Make sure that the shutter is closed. Remove 2 screws and disconnect 1 connector. Take off the shutter motor. Shutter motor Fig. 4-118 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 41...

  • Page 216: Shutter Sensor (Home Position)

    Disconnect 1 connector.‘ Fig. 4-119 Release 2 latches and take off the shutter Shutter sensor sensor (home position). (home position) Latch Fig. 4-120 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 42...

  • Page 217: Shutter Sensor (End Position)

    Polygonal motor replacement is not recommended in the field; the image quality is not guaranteed in such a case. Take off the laser optical unit. (Refer to SERVICE MANUAL  P. 4-35"4.4.1 Laser optical unit") © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 43...
  • Page 218 2. When installing the polygonal motor, neither hold the condenser (element) on the board nor damage the mirror with a screwdriver. Polygonal motor Fig. 4-125 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 44...

  • Page 219: Bypass Feed Tray

    When the optional LCF is installed, be sure to install the cover with the duplexing unit opened wider than the LCF. SFB lower cover Fig. 4-128 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 45...

  • Page 220: Bypass Pickup Solenoid (Sol8)

    Bypass paper sensor (S71) Take off the bypass pickup solenoid.  P. 4-46"4.5.3 Bypass pickup solenoid (SOL8)" Take off the actuator. Actuator Fig. 4-131 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 46...

  • Page 221: Bypass Pickup Roller

    SFB upper cover Fig. 4-133 Remove 1 clip and pull out the shaft. Then take off the bypass pickup roller. Bypass pickup roller Fig. 4-134 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 47...

  • Page 222: Bypass Upper Unit

    Remove 1 E-ring, 1 belt, 1 pulley and 1 bushing. Bushing Pulley Belt Fig. 4-136 Remove 2 screws, and then take off the bypass upper unit. Bypass upper unit Fig. 4-137 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 48...

  • Page 223: Bypass Feed Roller

    Move the shaft to the right side and remove the left bushing. Then take off the bypass transport roller. Bypass transfer roller Fig. 4-140 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 49...

  • Page 224: Bypass Motor(M12)

    Pulley Fig. 4-141 Remove 1 screw and the grounding wire. Ground wire Fig. 4-142 Remove 4 screws and a bracket. Bracket Fig. 4-143 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 50...

  • Page 225: St Drawer Idling Roller

    Remove 1 screw and take off the 1st drawer idling roller unit. Fig. 4-145 Remove 2 screws and take off the roller assembly. 1st drawer idling roller Fig. 4-146 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 51...

  • Page 226: Bypass Separation Roller

    Take off the bypass feed unit.  P. 4-45"4.5.2 Bypass feed unit" Remove 1 screw and take off the bracket. Blacket Fig. 4-149 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 52...
  • Page 227 Remove 2 screws and take off the SFB lower Separation roller guide. Notes: Make sure not to damage the latch of the holder. Fig. 4-152 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 53...

  • Page 228: Bypass Feed Sensor (S72)

    Remove 5 screws and take off the upper tray. Fig. 4-154 Remove 1 screw and remove a plate spring. Plate spring Fig. 4-155 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 54...

  • Page 229: Drawer Feeding Unit

    4.5.14 Drawer feeding unit Open the duplexing unit and the feed cover. Remove 1 clip and take off the feed cover. Fig. 4-158 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 55...

  • Page 230: Feed Roller

    Take off the drawer feeding unit.  P. 4-55"4.5.14 Drawer feeding unit" Pickup roller Remove 1 clip and take off the pickup roller. Fig. 4-161 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 56...

  • Page 231: Separation Roller

    Remove 2 screws and 2 holder, and then take off the paper guide B and paper guide Holder Paper guide C Holder Paper guide B Fig. 4-164 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 57...
  • Page 232 When reassembling, make sure the boss of the paper guide is securely inserted into the hole of the plate. Paper guide D Fig. 4-168 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 58...

  • Page 233: Drawer Detection Sensor (S73/S81/S89/S97)

    Then take off the sensor cover. Sensor cover Fig. 4-170 Release 3 latches and take off the drawer detection sensor. Drawer detection sensor Fig. 4-171 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 59...

  • Page 234: Drawer Feed Sensor (S78/S86/S94/S102)

    Take off the drawer feeding unit.  P. 4-55"4.5.14 Drawer feeding unit" Disconnect 1 connector and remove 1 screw. Then take off the sensor bracket. Blacket Fig. 4-174 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 60...

  • Page 235: Drawer Empty Sensor (S75/S83/S91/S99)

     P. 4-55"4.5.14 Drawer feeding unit" Disconnect 1 connector and release 3 latches. Then take off the drawer tray-up sensor. Drawer tray-up sensor Fig. 4-177 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 61...

  • Page 236: Drawer Bottom Sensor (S74/S82/S90/S98)

    Remove 2 screws 2 springs and 2 holders. Spring Holder Fig. 4-179 Take off the registration roller (rubber). Registration roller (rubber) Fig. 4-180 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 62...

  • Page 237: Paper Dust Cleaning Brush (Registration Roller)

    Remove 3 screws and slide the registration Registration guide guide slightly to the rear side to release the front hook. Shoulder screw Fig. 4-183 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 63...

  • Page 238: Registration Sensor (S52)

    Remove 3 screws and the paper dust receiving tray. Fig. 4-185 Disconnect 1 connector and remove 1 screw. Then take off the registration sensor. Registration sensor Fig. 4-186 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 64...

  • Page 239: Registration Roller (Metal)

     P. 4-154"4.7.14 2nd transfer unit (TRU)" Sensor holder Disconnect 1 connector and remove 1 screw. Then take off the sensor holder. Fig. 4-189 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 65...

  • Page 240: Media Sensor (S69)

    When the optional LCF is installed, be sure to install the cover with the duplexing unit opened wider than the LCF. SFB lower cover Fig. 4-192 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 66...
  • Page 241 3. After the sensor is installed, be sure that Window both sides of the sensor installation hole (fig. A) are not in contact with the sensor. Media sensor Fig. 4-196 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 67...

  • Page 242: Feed Cover Sensor (S114)

    When installing, engage the left roller of the drawer with the rail of the equipment, and then place the right roller on the rail. Fig. 4-199 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 68...

  • Page 243: Registration Motor (M39)

    Registration motor Fig. 4-201 Remove 2 screws and then take off the registration motor. Registration motor Fig. 4-202 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 69...

  • Page 244: Feed/Transport Drive Unit

    Plate Remove 4 screws and a plate. Fig. 4-204 Remove 2 screws and then take off the transport motor-1. Transport motor-1 Fig. 4-205 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 70...

  • Page 245: Transport Motor-2 (M41)

    Open the PFC board case.  P. 9-8"9.1.9 PFC board case" Remove 4 screws and take off the feed/ transport motor [1]. [ 1 ] Fig. 4-208 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 71...

  • Page 246: Paper Feed Drive Unit

    Fig. 4-210 Take off the 3rd drawer transport clutch and 3rd drawer feed clutch. 3rd drawer transport clutch 3rd drawer feed clutch Fig. 4-211 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 72...

  • Page 247: Rd Drawer Transport Clutch (Clt4)/3Rd Drawer Feed Clutch (Clt5 E-Studio5560C/6560C/6570C)

    When installing, be sure to attach the corresponding harness. Black: 3rd drawer transport clutch[1] Red: 3rd drawer feed clutch[2] Fig. 4-214 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 73...

  • Page 248: Th Drawer Transport Clutch (Clt6)/4Th Drawer Feed Clutch (Clt7 E-Studio5540C/6540C/6550C)

    Take off the paper feed drive unit.  P. 4-72"4.5.41 Paper feed drive unit" Remove 2 screws and take off the bracket[1]. Fig. 4-217 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 74...

  • Page 249: Tray-Up Motor-1 (M44)

     P. 9-8"9.1.9 PFC board case" Disconnect 1 connector and remove 4 screws. Then take off the tray drive unit [1]. [ 1 ] Fig. 4-220 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 75...
  • Page 250 Tray-up motor Fig. 4-222 Notes: Match the boss of the gear with the hole of the cover when installing the motor. Fig. 4-223 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 76...

  • Page 251: Tray-Up Motor-2 (M45)

    Be careful in taking off the cover because there is a spring in the tray drive unit. Spring Fig. 4-225 Take off the tray-up motor. Tray-up motor Fig. 4-226 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 77...

  • Page 252: Transfer Belt Paper Clinging Detection Sensor (S47)

    2 hooks. Middle guide Fig. 4-228 Disconnect 1 connector and then take off the middle guide. Middle guide Fig. 4-229 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 78...

  • Page 253: Tandem Lcf Tray-Up Motor (M46)

    Fig. 4-231 Release 2 latches and then take off the coupling [1] and spring [2]. [ 1 ] [ 2 ] Fig. 4-232 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 79...

  • Page 254: Tandem Lcf End Fence Motor (M47)

    LCF end fence motor [1] Fig. 4-234 when installing them. Release 2 latches and then take off the coupling and spring. Coupling Spring Fig. 4-235 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 80...

  • Page 255: Tandem Lcf Standby Unit

    Insert the tandem LCF feeding unit. Remove 3 screws, and then take off the Tandem LCF standby unit tandem LCF standby unit. Fig. 4-238 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 81...

  • Page 256: Tandem Lcf Feeding Unit

    Remove 2 screws, release 2 hooks and then Stopper unit take off the stopper unit. Notes: The position of the hook differs depending on the destination. Fig. 4-241 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 82...
  • Page 257 Disconnect 1 connector and release 3 latches. Then take off the stopper opening/ closing detection sensor (front). Stopper opening/closing solenoid (front) Fig. 4-243 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 83...

  • Page 258: Stopper Opening/Closing Solenoid (Rear)/Stopper Opening/Closing Detection Sensor Rear) (S111)

    Disconnect 1 connector and release 3 latches. Then take off the stopper opening/ closing detection sensor (rear). Stopper opening/closing solenoid (rear) Fig. 4-246 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 84...

  • Page 259: Tandem Lcf Bottom Sensor (S107)

    Take off the tandem LCF feeding unit. Plate  P. 4-82"4.5.52 Tandem LCF feeding unit" Remove 4 screws, and then take off the plate. Fig. 4-249 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 85...
  • Page 260 Disconnect 1 connector and release 3 Standby side tray paper amount detection sensor latches. Then take off the standby side tray paper amount detection sensor. Fig. 4-253 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 86...

  • Page 261: End Fence Home Position Sensor (S112)

    Disconnect 1 connector and release 3 latches. Then take off the end fence home End fence home position sensor position sensor. Fig. 4-256 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 87...

  • Page 262: End Fence Stop Position Sensor (S113)

    Disconnect 1 connector and release 3 End fence stop position sensor latches. Then take off the end fence stop position sensor. Fig. 4-259 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 88...

  • Page 263: Standby Side Empty Sensor (S109)

    Disconnect 1 connector, remove 1 screw and then take off the bracket. Release 3 latches and then take off the standby side tray detection sensor. Bracket Fig. 4-262 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 89...

  • Page 264: Tandem Lcf Solenoid (Sol9)

     P. 4-57"4.5.18 Transport roller" Disconnect 1 connector, remove 2 screw and then take off the Tandem LCF solenoid. Tandem LCF solenoid Fig. 4-263 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 90...

  • Page 265: Pulling Out The Process Unit (Epu Tray)

    Turn the right TBU lifting lever to the left for 90 degrees. Right TBU lifting lever Turn the TBU locking lever for 45 degrees (right hand). TBU locking lever Fig. 4-266 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 91...
  • Page 266 Turn the EPU locking lever for 90 degrees. EPU locking lever Fig. 4-268 Pull out the process unit by holding the EPU locking lever. Process unit Fig. 4-269 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 92...
  • Page 267 4. Turn the right TBU lifting lever downward to unlock the TBU locking lever. Right TBU lifting lever Mark Fig. 4-272 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 93...
  • Page 268 Fig. 4-274 3. Turn both levers outside by 90 degrees and push them down. Fig. 4-275 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 94...

  • Page 269: Drum Cleaner Unit

    When you hold the drum cleaner unit, hold the part A shown in the figure. Do not touch the part B because grease will adhere to your hands. Fig. 4-277 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 95...
  • Page 270 Only the location with the same color as the EPU tray cannot be installed. When installing, check that the colors match. [1] Black, [2] Blue, [3] Peach, [4] Yellow. Fig. 4-281 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 96...

  • Page 271: Drum Cleaning Blade

    • If not in accordance with P. 4-98"Fig. 4- 286" and P. 4-98"Fig. 4-287" of “4.6.5 Blade side seal”. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 97...

  • Page 272: Blade Side Seal

    Blade side seal Drum cleaning blade Fig. 4-287 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 98...

  • Page 273: Main Charger Unit

    Take off the main charger grid.  P. 4-99"4.6.6 Main charger unit" Needle electrode cleaner Take off the needle electrode cleaner. Fig. 4-290 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 99...

  • Page 274: Needle Electrode

    Release 4 hooks on the front and back side. Release the harness from 2 hooks, and take out the sub-hopper [1]. [ 1 ] Fig. 4-293 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 100...

  • Page 275: Epu Cover

    EPU cover  P. 4-100"4.6.11 Sub-hopper" Remove 6 screws and release 5 latches. Then pull out the EPU cover toward you. Fig. 4-296 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 101...

  • Page 276: Sub-Hopper Toner Motor (K/C/M/Y) (M19/M20/M21/M22)

    Notes: Pay attention to the size (length) of the screws. If incorrect ones are used, the motor could be damaged. Screw Fig. 4-299 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 102...

  • Page 277: Epu Pc Board

     P. 4-101"4.6.13 EPU cover" Disconnect 7 connectors. EPU board Fig. 4-300 Remove 4 screws and then take off the EPU board. EPU board Fig. 4-301 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 103...

  • Page 278: Drum Surface Potential Sensors Control Pc Board (V0S Board E-Studio6550C/6570C Only)

    Take off the EPU cover.  P. 4-101"4.6.13 EPU cover" Rotate the auger to escape the actuator from the sensor. Actuator Fig. 4-304 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 104...

  • Page 279: Main Charger Ozone Exhaust Fan-K/-C/-M/-Y (F17/F1/F19/F20)

    Do not mix the duct of the fan for Y color with others because its form differs from that of others. Fig. 4-307 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 105...

  • Page 280: Needle Electrode Cleaner Detection Sensor-K/C/M/Y (S30/S31/S32/S33)

    Disconnect 1 connector and then take off the motor holder. Fig. 4-309 Release 2 hooks and then take off the duct. Duct Fig. 4-310 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 106...

  • Page 281: V0 Sensor Shutter Solenoid (K) (Sol) (E-Studio6550C/6570C Only)

    V0 sensor shutter solenoid (K) (SOL) (e-STUDIO6550C/6570C only) Take off the EPU cover  P. 4-101"4.6.13 EPU cover" Disconnect 3 connectors. Fig. 4-313 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 107...
  • Page 282 Fig. 4-316 Release the harness from the harness holder V0 sensor shutter solenoid and then take off the V0 sensor shutter solenoid. Fig. 4-317 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 108...

  • Page 283: Drum Surface Potential Sensor (K) (S34) (E-Studio6550C/6570C Only)

    Spring Shutter Fig. 4-319 Release 2 hooks and then take off the drum surface potential sensor. Drum surface potential sensor Fig. 4-320 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 109...

  • Page 284: Developer Unit

    Remove 1 screw and the developer unit locking. Notes: Be sure not to drop screws into the toner inlet. Developer unit locking Fig. 4-323 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 110...
  • Page 285 2. Never turn the 2 couplings behind the Coupling developer unit in a direction opposite to (for Developer sleeve) the one shown with the arrow. Coupling (for Mixer) Fig. 4-327 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 111...

  • Page 286: Developer Material

    When discharging the developer material, be careful not to scatter the developer material on the gear in the developer unit. Developer material Fig. 4-330 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 112...
  • Page 287 3. Be sure that there is no developer material adhering to the driving gear in the developer unit. Developer drive gear Fig. 4-333 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 113...

  • Page 288: Developer Sleeve

    Release 2 latches and take off the cover. Fig. 4-334 Release the latch and take off the recovery roller. Recovery roller Fig. 4-335 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 114...
  • Page 289 Be careful not to damage seals when taking off the blade cover. Fig. 4-338 Remove 2 E-rings and then take off the 2 Bearing bearings. Bearing Fig. 4-339 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 115...

  • Page 290: Doctor Blade

     P. 4-110"4.6.24 Developer unit"  P. 4-112"4.6.25 Developer material" Disconnect 1 connector, remove 1 screw, and then take off the auto-toner sensor. Fig. 4-342 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 116...

  • Page 291: Drum Drive Unit

    2. Do not disassemble the drum drive unit because it is assembled using a jig very precisely. Fig. 4-345 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 117...

  • Page 292: Drum Motor-K (M27)

    (within the area indicated by the arrow) of the bracket (3 positions at the same Mark time). Fig. 4-348 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 118...

  • Page 293: K Drum Phase Sensor (S44)

    Then take off the bracket. Bracket Fig. 4-350 Release 3 latches. Then take off the K drum phase sensor. K drum phase sensor Fig. 4-351 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 119...

  • Page 294: Color Drum Phase Sensor (S43)

    Then take off the bracket. Bracket Fig. 4-353 Release 3 latches. Then take off the color drum phase sensor. Color drum phase sensor Fig. 4-354 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 120...

  • Page 295: Developer Unit Motor-K/Ymc (M29)/(M31)

     P. 4-117"4.6.29 Drum drive unit" Disconnect 4 connectors and remove 3 screws. Then take off the developer drive unit. Developer drive unit Fig. 4-357 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 121...

  • Page 296: Waste Toner Box

    Open the waste toner cover. Fig. 4-358 Take out the waste toner box. Waste toner box Fig. 4-359 Attach the cap. Fig. 4-360 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 122...

  • Page 297: Waste Toner Amount Detection Sensor (S13)

    Hold up the bottom of the waste toner case and remove a dowel. Then remove the waste toner case by lowering it. Fig. 4-363 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 123...

  • Page 298: Waste Toner Box Full Detection Sensor (S14)

    Disconnect 1 connector, release 3 latches and take off the waste toner box full detection sensor. Waste toner box full detection sensor Fig. 4-366 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 124...

  • Page 299: Ozone Filter

    Ozone filter-1 Remove 2 screws and take off the filter cover. Filter cover Fig. 4-368 Take off the ozone filter-1. Ozon filter-1 Fig. 4-369 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 125...

  • Page 300: Toner Filter

    Take off the ozone filte2. Ozon filter-2 Fig. 4-371 4.6.43 Toner filter Remove 2 screws and take off the cover. Filter cover Fig. 4-372 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 126...
  • Page 301 Take off the toner filter. Toner filter Fig. 4-373 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 127...

  • Page 302: Toner Motor (K/C/M/Y) (M15/M16/M17/M18)

    Then take off the toner cover by lifting it up a little. Fig. 4-375 Remove 3 screws and 3 stays. Stay Fig. 4-376 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 128...
  • Page 303 Notes: Pay attention to the size (length) of the screws. If incorrect ones are used, the motor could be damaged. Screw Fig. 4-379 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 129...

  • Page 304: Toner Cartridge Paddle Rotation Detection Sensor-K/C/M/Y (S8/S9/S10/S11)

    Waste toner transport motor drive unit Fig. 4-381 Remove 2 screws, 1 C-ring and 1 bushing, and then take off the bracket. Bracket Fig. 4-382 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 130...

  • Page 305: Waste Toner Transport Unit

    When you reinstall the removed belt of the waste toner drive unit, check that the belt does not contact a plate. Plate Belt Fig. 4-385 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 131...

  • Page 306: Ozone Suctioning Fan (F24)

    Release 7 latches to separate the duct from the fan. Then take off the ozone suctioning fan (F24). Ozone suctioning fan Fig. 4-388 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 132...

  • Page 307: Toner Cartridge Heat Insulation Fan (F21)

    Duct Fig. 4-390 Remove 2 screws and take off the toner cartridge cooling fan. Toner cartridge heat insulation fan Fig. 4-391 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 133...

  • Page 308: Toner Cooling Exhaust Fan (F31)

    Duct Fig. 4-392 Remove 2 screws and take off the toner cooling exhaust fan. Toner cooling exhaust fan Fig. 4-393 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 134...

  • Page 309: Temperature/Humidity Sensor (S12)

     P. 4-8"4.1.21 Left corner cover" Take off the bridge unit.  P. 4-213"4.10.11 Bridge unit" Insert 2 rails all the way in. Fig. 4-396 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 135...
  • Page 310 Switch bracket Fig. 4-399 Disconnect 2 connectors, remove 2 screws Toner motor interlock switch and take off the toner motor interlock switch. Fig. 4-400 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 136...

  • Page 311: Epu Cooling Fan (F14)

    Disconnect 1 connector and then release the harness from the clamp. Fig. 4-402 Rotate 2 clamps by 90 degrees to take them off. Fig. 4-403 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 137...
  • Page 312 Remove 4 screws and then take off the duct. Duct Fig. 4-404 Remove 3 screws and then take off the scattered toner suctioning fan. Scattered toner suctioning fan Fig. 4-405 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 138...

  • Page 313: Pulling Out The Transfer Belt Unit

    Turn the TBU locking lever for 90 degrees. TBU locking lever Fig. 4-407 Lift up the EPU locking lever. EPU locking lever Fig. 4-408 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 139...
  • Page 314 The transfer belt may be damaged. • The 2nd transfer roller may be damaged. • The bearings on both edges of the 2nd transfer roller may fall off. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 140...

  • Page 315: Nd Transfer Facing Roller Cleaning Pad

    Pull out the transfer belt unit.  P. 4-139"4.7.1 Pulling out the transfer belt unit" Take off the transfer belt cleaning unit. Transfer belt cleaning unit Fig. 4-413 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 141...
  • Page 316 [1]. When the film sheet indicated by the figure gets dusty or stained [ 1 ] [ 2 ] Fig. 4-416 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 142...

  • Page 317: Transfer Belt Cleaning Blade

    [1]. [ 1 ] Fig. 4-418 Remove the transfer belt cleaner side seals Transfer belt cleaner side seal on both sides. Fig. 4-419 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 143...

  • Page 318: Transfer Belt Unit (Tbu)

    Take off the transfer belt cleaning unit. Rear side Front side  P. 4-141"4.7.3 Transfer belt cleaning unit" Pull out 2 hand grips. Fig. 4-422 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 144...
  • Page 319 2nd transfer roller to fall off. Check points • Make sure that the process unit is installed securely. • Check that the TBU locking lever is locked. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 145...

  • Page 320: Transfer Belt

    Transfer belt Pulley Fig. 4-427 Remove 1 screw and a stay [1]. [ 1 ] Fig. 4-428 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 146...
  • Page 321 7. After the transfer belt is installed, rotate the cleanable facing roller in the direction of the arrow to set the value of the cutting angle indicator to 0+/-0.5 degree. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 147...

  • Page 322: Transfer Belt Cam Motor (M14)

    Disconnect 1 connector [1] and release 3 latches. Then take off the transfer belt contact/release detection sensor [2]. [ 1 ] Fig. 4-434 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 148...

  • Page 323: St Transfer Roller (Y/M/C/K)

    Take off the transfer belt.  P. 4-146"4.7.7 Transfer belt" Remove 3 screws, 1 E-ring, and the 2nd transfer motor holder [1]. [ 1 ] Fig. 4-437 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 149...
  • Page 324 [2] from the cleanable facing roller [1]. [ 4 ] [ 2 ] [ 3 ] [ 2 ] [ 1 ] Fig. 4-441 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 150...

  • Page 325: Tension Roller

    Do not remove the 2 red screws unless the adjustment is necessary. Lever assembly Fig. 4-444 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 151...
  • Page 326 Remove 2 screws and take off the holder and bearing. Holder Fig. 4-447 Remove 1 screw, and take off the gear cover [1]. [ 1 ] Fig. 4-448 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 152...
  • Page 327 Take off the 2nd transfer facing roller [1]. [ 1 ] Fig. 4-449 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 153...

  • Page 328: Nd Transfer Unit (Tru)

    [ 1 ] Fig. 4-450 Release the hook and take off a harness cover [1]. [ 1 ] Fig. 4-451 Disconnect 1 connector. Fig. 4-452 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 154...
  • Page 329 When installing, make sure that 2 pins [1] on the rear side are inserted to the rectangular [ 1 ] holes of the 2nd transfer unit. Fig. 4-455 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 155...

  • Page 330: Nd Transfer Roller

    Take off the 2nd transfer roller.  P. 4-156"4.7.15 2nd transfer roller" Remove 1 screw on the rear side and then take off a bushing. Bushing Fig. 4-458 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 156...

  • Page 331: Nd Transfer Roller Cleaning Blade

     P. 4-157"4.7.17 2nd transfer roller cleaning blade" Turn up a recovery sheet and then remove 2nd transfer roller side seal. 2nd transfer roller side seal Fig. 4-461 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 157...
  • Page 332 2nd transfer roller side seal 2nd transfer roller cleaning blade Fig. 4-464 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 158...

  • Page 333: Tru Waste Toner Box

    Disconnect 1 connector and release 3 latches. Then take off the TRU waste toner amount detection sensor. TRU waste toner amount detection sensor Fig. 4-467 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 159...

  • Page 334: Tru Waste Toner Auger Drive Section

    Remove 1 harness clamp and 5 screws. Fig. 4-469 Level the waste toner case and take it off to the rear side. Waste toner case Fig. 4-470 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 160...

  • Page 335: Tru Waste Toner Transport Motor (M11)

    Notes: Pay attention to the size (length) of the screws. If incorrect ones are used, the motor could be damaged. Screw Fig. 4-473 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 161...

  • Page 336: Tru Waste Toner Motor (M10)

    Take off the transfer belt unit.  P. 4-144"4.7.6 Transfer belt unit (TBU)" Remove 1 screw, and take off the harness cover [1]. [ 1 ] Fig. 4-476 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 162...

  • Page 337: Nd Transfer Roller Contact/Release Detection Sensor (S50)

    Disconnect 1 connector [1] and release 3 [ 1 ] harness clamps [2]. Then take off the cam unit. [ 2 ] Fig. 4-479 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 163...

  • Page 338: Nd Transfer Cam Motor (M48)

    [ 2 ] Remove 1 connector [1] and 2 screws, and take off 2nd transfer cam drive unit [2]. [ 1 ] Fig. 4-482 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 164...

  • Page 339: Image Quality Control Unit

     P. 4-165"4.8.1 Image quality control unit" Remove 2 screws and take off the image position aligning sensor (center). Image position aligning sensor (center) Fig. 4-485 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 165...

  • Page 340: Image Position Aligning Sensor (Rear) (S22)

    Turn up a film [1] and then remove 2 screws. [ 1 ] Fig. 4-487 Disconnect 1 connector, and take off the image quality sensor Connector Image quality sensor Fig. 4-488 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 166...

  • Page 341: Image Quality Shutter Solenoid (Sol3)

    Remove 2 screws and take off the Image quality shutter solenoid. Image quality shutter solenoid Fig. 4-489 Take off the link arm of the solenoid. Link arm Fig. 4-490 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 167...
  • Page 342 [ 1 ] [ 4 ] [ 5 ] [ 6 ] [ 7 ] [ 7 ] [ 7 ] Fig. 4-491 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 168...
  • Page 343 Dual type heater lamp Plate AC harness Connector DC harness Latch Plate Triple type heater lamp Plate AC harness Connector Plate Latch AC harness Fig. 4-492 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 169...
  • Page 344 Be sure to pass the harnesses for the fuser belt thermostat through 2 clamps and pull the harnesses out to the outer side of the frame. In addition, wire the harness at the holder section as shown below. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 170...
  • Page 345 Be sure to pass the harnesses for the fuser belt thermostat, rotating detection sensor and the edge thermistor through the clamps. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 171...
  • Page 346 Remove 1 screw and release the lock of the handle grips. Fig. 4-494 Loosen 2 screws and then take off the fuser unit by holding its handle grips. Handle Fig. 4-495 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 172...

  • Page 347: Pressure Roller Cover

    • Be sure that the pressure roller cover is positioned under the entrance guide cover. Fig. 4-498 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 173...

  • Page 348: Transport Guide-1

    Take off transport guide-1.  P. 4-172"4.9.1 Fuser unit" [ 1 ] Remove 2 screws and take off transport guide-2 [1]. Fig. 4-501 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 174...

  • Page 349: Entrance Guide Cover

     P. 4-174"4.9.3 Transport guide-1" [ 2 ] Remove 2 screws, take off the separation finger unit [1] and cover plate [2]. [ 1 ] Fig. 4-504 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 175...

  • Page 350: Separation Plate

    When installing, put the harnesses in the harness guide securely so that they are not caught by the rear plate [1]. [ 2 ] Fig. 4-507 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 176...
  • Page 351 [1]. When removing rear stud [1], take off after removing or covering the harness. [ 1 ] [ 1 ] Fig. 4-511 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 177...
  • Page 352  P. 4-176"4.9.7 Separation plate" Remove 1 screw and take off the bracket [1] of pressure roller contact / release detection sensor. Fig. 4-514 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 178...
  • Page 353 Remove 2 screws and release the harness from 2 clamps. Notes: When installing, be sure to fix the harness securely with 2 clamps. Fig. 4-518 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 179...
  • Page 354 (12) Remove the E-ring on the front side of the drive roller shaft, and then pull it out from the rear side. E-ring Drive roller shaft Fig. 4-521 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 180...
  • Page 355 Fig. 4-523 (14) Remove the C-ring and the gear from both C-ring sides of the pressure roller. C-ring Gear Fig. 4-524 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 181...

  • Page 356: Pressure Roller / Pressure Roller Heater Lamp (Lamp)

    Remove 1 screw and the bracket [1] of the fuser belt edge thermistor. Remove 3 screws and take off the front [ 1 ] upper frame [2]. Fig. 4-527 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 182...
  • Page 357 Notes: [ 1 ] When installing, do not let the harness be caught. Fig. 4-529 Remove 2 E-rings and 2 gears. Fig. 4-530 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 183...
  • Page 358 Bearing Bearing Bushing Bushing Washer Washer Fig. 4-533 (10) Take off the heat pipe roller [1] from the holder. Fig. 4-534 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 184...
  • Page 359 (12) Remove 1 E-ring each on both sides of the E-ring fuser roller. Then take off the fuser belt guide. Fuser belt guide Fuser belt guide E-ring Fig. 4-537 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 185...
  • Page 360 • When discarding the heat pipe roller, discard after opening a hole from the axial edge of the D-cut side [1]. Fig. 4-541 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 186...
  • Page 361 Put your hand inside the belt when holding it. Fig. 4-544 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 187...

  • Page 362: Fuser Belt Rotation Detection Sensor (S49)

    [ 3 ] [ 5 ] Fig. 4-545 Remove the fuser belt rotation detection sensor from the bracket. Fuser belt rotation detection sensor Fig. 4-546 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 188...

  • Page 363: Fuser Belt Thermostat (Thmo4)

    Remove 2 screws and take off a sensor bracket stay [1]. [ 1 ] Notes: Do not press the sensor bracket against the fuser belt. Fig. 4-548 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 189...

  • Page 364: Fuser Belt Edge Thermistor (Thm6)

    Take off the rear plate.  P. 4-176"4.9.7 Separation plate" Remove 1 screw and take off the bracket of the fuser belt edge thermistor. Bracket Fig. 4-551 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 190...
  • Page 365 Remove 1 screw, release the harness from the harness clamp and take off the fuser belt edge thermistor. Fuser belt edge thermistor Fig. 4-554 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 191...

  • Page 366: Pressure Roller Center Thermistor (Thm3) / Pressure Roller Side Thermistor (Thm4 Pressure Roller Edge Thermistor (Thm5)

    [1]. Notes: When installing, align 2 dowels and 2 hooks of the harness guide [1] with the frame. [ 1 ] Fig. 4-557 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 192...
  • Page 367 Fig. 4-560 Notes: When installing, make sure that the side of the thermistor is correct. Fig. 4-561 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 193...

  • Page 368: Pressure Roller Contact/Release Sensor (S48)

    Remove the film from the sensor bracket [1]. Take off the pressure roller contact/release sensor [2] and disconnect the connector. [ 2 ] [ 1 ] Fig. 4-563 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 194...

  • Page 369: Pressure Roller Center Thermostat (Thmo2) / Pressure Roller Side Thermostat Thmo3)

    3 clamps • The pressure roller heater lamp has 3 harnesses for MJC and MJD destinations, and 2 harnesses for the others. Fig. 4-566 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 195...
  • Page 370 Remove 1 screw each and take off each thermostat bracket of the pressure roller center thermostat and the pressure roller side thermostat. Fig. 4-569 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 196...

  • Page 371: Ih Coil

    Release a harness from the clamp and disconnect 2 connectors. Remove 4 screws and take off the IH board cover. IH board cover Fig. 4-572 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 197...
  • Page 372 • When installing the IH coil in the equipment, be careful not to deform its positioning metal plate. Fig. 4-575 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 198...

  • Page 373: Fuser Belt Thermopile (Thmp1)

    [3]. Remove 2 screws and take off the fuser motor [3]. [ 1 ] [ 4 ] [ 3 ] Fig. 4-578 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 199...

  • Page 374: Pressure Roller Contact/Release Clutch (Clt1)

    Be sure that 2 dowels [2] are securely fitted into the holes of the fuser drive unit. [ 2 ] Fig. 4-581 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 200...
  • Page 375 When disassembling the fuser drive unit, apply white grease (Molykote HP-300) on the shafts shown in the right figure. Fig. 4-582 Fig. 4-583 Fig. 4-584 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 201...

  • Page 376: Exit Paper Cooling Fan (Rear) (F15)

     P. 4-172"4.9.1 Fuser unit" Open the SYS board case.  P. 9-2"9.1.3 SYS board case" Release a harness from 2 clamps. Fig. 4-587 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 202...

  • Page 377: Ih Cooling Fan-1 (F8) / Ih Cooling Fan-2 (F9)

    Take off the IH board cover.  P. 4-197"4.9.16 IH coil" Remove 2 screws each and take off the IH cooling fan-1 and IH cooling fan-2. Fig. 4-590 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 203...

  • Page 378: Ih Board (Ih)

    LED bracket. Remove 1 screw and then take off the fuser unit jam releasing LED [1]. [ 1 ] Fig. 4-593 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 204...

  • Page 379: Voc Filter 1

    Push in the filter until the rear of the case. • Install without breaking the filter cell. [ 2 ] [ 1 ] Fig. 4-595 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 205...
  • Page 380 2 screws and disconnecting 1 connector of each. Lower exit section cooling fan-2 Fig. 4-598 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 206...

  • Page 381: Lower Exit Section Cooling Fan-3(F36)

    [2]. [ 2 ] Fig. 4-600 Remove 2 screws and disconnect a connector. Then take off the motor bracket. Exit motor Fig. 4-601 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 207...
  • Page 382 Upper paper exit roller unit upper paper exit roller unit. Disconnect 1 connector and then release a harness from a clamp. Fig. 4-604 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 208...

  • Page 383: Lower Paper Exit Sensor (S63)

    Remove 2 screws and disconnect a connector. Then take off the lower paper exit roller unit. Lower paper exit roller unit Fig. 4-607 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 209...

  • Page 384: Reverse Section Stationary Jam Detection Sensor (S60)

    Remove 2 screws and take off the reverse [ 2 ] section stationary jam detection sensor [2] from the sensor bracket. [ 1 ] Fig. 4-610 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 210...

  • Page 385: Reverse Path Cover Switch (Sw5)

    Sensor bracket Fig. 4-612 Notes: When installing the sensor bracket, be careful not to catch the harness with the bracket. Fig. 4-613 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 211...

  • Page 386: Upper Paper Exit Roller

    Remove E-rings from both ends. Bearing Take off the upper paper exit roller by removing the gear and the bearing. Bearing Upper paper exit roller Fig. 4-616 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 212...

  • Page 387: Lower Paper Exit Roller

    4.10.11 Bridge unit Open the front cover and then pull out the bridge unit. Remove 4 screws from a rail. Bridge unit Fig. 4-619 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 213...

  • Page 388: Bridge Unit Front Cover

    Bridge unit upper cover take off the bridge unit front cover while keeping the lever of the bridge unit lowered. Bridge unit front cover Fig. 4-622 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 214...

  • Page 389: Bridge Unit Lower Cover

    When pressing the idling rollers, press them in the direction opposite to each other because the 2 leaf springs must be installed in that manner. Fig. 4-625 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 215...

  • Page 390: Bridge Unit Transport Entrance Motor (M4) / Reverse Motor (M3)

    Fig. 4-626 Remove 3 screws and then take off the motor bracket. Motor bracket Fig. 4-627 Release the harness from 3 clamps. Fig. 4-628 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 216...

  • Page 391: Bridge Unit Transport Exit Motor (M5)

    Release the harness from 2 clamps and then disconnect 2 connectors.  P. 4-216"4.10.14 Bridge unit transport entrance motor (M4) / Reverse motor (M3)" Disconnect 1 connector. Fig. 4-631 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 217...
  • Page 392 Remove 2 screws and then take off the Bridge unit transport exit motor bridge unit transport exit motor, gear and belt Fig. 4-634 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 218...

  • Page 393: Bridge Unit Upper Cover

    Fig. 4-636 Remove the clip and then take off the bridge unit upper cover by sliding it. Bridge unit upper cover Fig. 4-637 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 219...

  • Page 394: Bridge Unit Transport Roller-1

    Remove 2 screws and take off the roller bracket. Bracket Fig. 4-639 Take off the belt from the bridge unit transport entrance motor. Fig. 4-640 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 220...
  • Page 395 (10) Remove 2 E-rings and then remove the bearing. Then take off bridge unit transport roller-1. Bridge unit transport roller-1 Bearing Bearing Fig. 4-643 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 221...

  • Page 396: Bridge Unit Transport Roller-2

    After the rollers are installed, check that the rollers are parallel to the installation holes. Fig. 4-645 Remove 1 E-ring, the gear and the belt. Fig. 4-646 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 222...

  • Page 397: Bridge Unit Transport Roller-3

    2 screws and disconnecting the connector. Transport guide unit Fig. 4-648 Remove the spring and 2 screws. Then remove the actuator. Actuator Fig. 4-649 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 223...
  • Page 398 Fig. 4-652 Remove 1 gear, 2 E-rings and 2 bearings. Bearing Then take off bridge unit transport roller-3. Bearing Fig. 4-653 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 224...

  • Page 399: Reverse Roller

     P. 4-217"4.10.15 Bridge unit transport exit motor (M5)" Remove 1 E-ring and then remove the gear and the bearing. Bearing Fig. 4-656 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 225...
  • Page 400 Remove 1 E-ring and the bearing. Then take off bridge unit exit roller-1. Bridge unit exit roller-1 Bearing Fig. 4-657 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 226...

  • Page 401: Bridge Unit Exit Roller-2

    4.10.23 Transport path switching solenoid-1 (SOL1) Take off the bridge unit front cover.  P. 4-214"4.10.12 Bridge unit front cover" Spring Remove 1 spring. Fig. 4-660 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 227...

  • Page 402: Transport Path Switching Solenoid-2 (Sol2)

     P. 4-214"4.10.12 Bridge unit front cover" Release the harness from the clamp and then disconnect the connector. Remove 1 screw and 1 link. Fig. 4-663 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 228...

  • Page 403: Bridge Unit Path Entrance Sensor (S55)

    Remove 1 screw and then take off the sensor bracket. Release the harness from 2 clamps and then disconnect the connector. Sensor bracket Fig. 4-666 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 229...

  • Page 404: Bridge Unit Path Exit Sensor (S56)

    Release the harness from 2 clamps and then disconnect the connector. Take off the sensor bracket by removing 1 screw. Sensor bracket Fig. 4-669 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 230...

  • Page 405: Reverse Sensor (S59)

    Sensor stay Fig. 4-671 Remove 1 screw and disconnect 1 connector. Then take off the reverse sensor. Reverse sensor Fig. 4-672 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 231...

  • Page 406: Reverse Section Stationary Jam Detection Sensor (S58)

    Take off the bridge unit exit guide by removing 2 screws. Exit guide Notes: The type of the screw differs depending on the installation position. Fig. 4-675 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 232...

  • Page 407: Exit Paper Cooling Fan (Front) (F5)

     P. 4-2"4.1.5 Top front cover" Pull out the bridge unit. Remove 2 screws and then take off the inner cover. Fig. 4-678 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 233...
  • Page 408 Release the latch, open the duct and take off the exit paper cooling fan (front). Exit paper cooling fan (front) Bracket Fig. 4-681 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 234...

  • Page 409: Bridge Unit Cooling Fan (Front) (F6)

    Release the harness from the clamp and then disconnect the connector. Remove 2 screws and then take off the bridge unit cooling fan (front). Fig. 4-684 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 235...

  • Page 410: Bridge Unit Cooling Fan (Rear) (F7)

    Fig. 4-686 Remove 1 screw and then take off the bridge unit cooling fan (rear) by sliding it. Fig. 4-687 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 236...

  • Page 411: Front Cover Opening/Closing Detection Switch (Sw9) / Bridge Unit Connecting Detection Switch (Sw8)

    Fig. 4-689 Take off the bridge unit connecting detection switch from its bracket. Bridge unit connecting detection switch Fig. 4-690 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 237...

  • Page 412: Duplexing Bridge Unit

    4.10.34 Duplexing unit opening/closing detection sensor (S64) Take off the duplexing bridge unit.  P. 4-238"4.10.33 Duplexing bridge unit" Remove 2 E-rings, 2 pulleys and 1 belt. Fig. 4-693 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 238...

  • Page 413: Reverse Path Sensor (S57)

    When installing the sensor, hook the spring securely and make sure that the actuator returned to its original position by the spring force. Fig. 4-696 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 239...

  • Page 414: Duplexing Bridge Unit Transport Roller

    Remove 2 E-rings, 1 bushing and 1 bearing. Then take off the duplexing bridge transport Duplexing bridge unit roller. transport roller Bearing Fig. 4-699 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 240...

  • Page 415: Duplexing Unit Upper Cover

    Fig. 4-701 Remove 2 screws and then take off the Duplexing unit upper cover duplexing unit upper cover by releasing 2 hooks. Fig. 4-702 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 241...

  • Page 416: Duplexing Unit Front Side Cover

    Remove 1 screw and then lift up the fan bracket. Release a harness from a clamp and disconnect a connector. Fig. 4-705 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 242...

  • Page 417: Adu Motor-1 (M7)

    ADU motor-1 Fig. 4-707 Remove 2 screws and then take off the bracket from ADU motor-1. ADU motor-1 Fig. 4-708 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 243...

  • Page 418: Adu Motor-2 (M8)

    ADU motor-2 and the pulley. ADU motor-2 Fig. 4-709 Remove 2 screws and then take off the bracket from ADU motor-2. ADU motor-2 Fig. 4-710 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 244...

  • Page 419: Adu Board (Adu)

    Then take off the front hook cover. Fig. 4-712 Remove 1 spring. Notes: Be careful because the spring force is quite strong. Fig. 4-713 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 245...
  • Page 420 Then take off a bushing. Bushing Fig. 4-716 (10) Take off the lever shaft from the rear side. Lever shaft Fig. 4-717 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 246...

  • Page 421: Adu Transport Roller-2

    Remove 2 screws and take off the front hook cover. Fig. 4-719 Remove 1 spring. Notes: Be careful because the spring force is quite strong. Fig. 4-720 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 247...
  • Page 422 Remove an E-ring and a pulley. Fig. 4-723 (10) Remove 2 E-rings and 2 bearings. Then take Bearing off ADU transport roller-2. ADU transport roller-2 Bearing Fig. 4-724 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 248...

  • Page 423: Adu Transport Roller-3

     P. 4-154"4.7.14 2nd transfer unit (TRU)" Remove 1 screw and take off the sensor bracket. Release the harness from the guide and clamp. Sensor bracket Fig. 4-727 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 249...

  • Page 424: Fuser Transport Sensor (S65)

    Fig. 4-729 Remove 1 screw and take off the sensor bracket. Disconnect the connector from the fuser transport sensor. Sensor bracket Fig. 4-730 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 250...

  • Page 425: Duplexing Unit Path Entrance Sensor (S66)

    Remove 1 screw and then take off a sensor bracket. Disconnect the connector from the duplexing unit path entrance sensor. Sensor bracket Fig. 4-733 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 251...

  • Page 426: Duplexing Unit Cover Opening/Closing Detection Switch (Sw7)

    Release a clamp, and then disconnect 2 connectors from the duplexing unit cover opening/closing detection sensor. Duplexing unit cover opening/closing detection sensor Fig. 4-735 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 252...

  • Page 427: Duplexing Unit Interlock Switch (Sw4)

    Remove 2 screws and a spring. Then remove a pusher. Fig. 4-737 Take off the duplexing unit interlock switch from the bracket. Duplexing unit interlock switch Fig. 4-738 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 253...

  • Page 428: Interlock Switch (Sw2)

    Disconnect the connector [2] from the interlock switch [1]. Fig. 4-739 Remove 2 screws and take off the switch bracket [1]. Fig. 4-740 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 254...
  • Page 429 Remove 1 E-ring [2], and take off the shaft [3] and switch guide [4]. Fig. 4-741 Fig. 4-742 Take off the interlock switch [2] from the switch bracket [1]. Fig. 4-743 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 255...

  • Page 430: Radf

    Remove 1 screw and take off the RADF connector cover. Then disconnect the connector. Fig. 4-744 Remove 2 screws. Fig. 4-745 Open the RADF and remove 2 screws. Fig. 4-746 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 256...

  • Page 431: Radf Front Cover

    RADF front cover Open the original jam access cover and remove 2 screws. Fig. 4-748 Open the RADF and remove 4 screws. Fig. 4-749 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 257...

  • Page 432: Radf Rear Cover

    Open the original jam access cover and remove 4 screws. Fig. 4-751 Lift up the original tray and take off the RADF rear cover. Fig. 4-752 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 258...

  • Page 433: Original Jam Access Cover

    Fig. 4-753 Remove 2 screws and the hinge pin. Fig. 4-754 Slide the original jam access cover to take it off. Fig. 4-755 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 259...

  • Page 434: Original Tray

     P. 4-266"4.11.12 Paper feeder unit" Disconnect 1 connector from the RADF board. LED3 Fig. 4-757 Remove 1 screw and take off the bushing. Fig. 4-758 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 260...

  • Page 435: Original Reverse Tray

    • When installing the platen sheet unit, be sure to perform the platen sheet adjustment. P. 6-129"6.12.9 Platen Sheet" Fig. 4-761 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 261...

  • Page 436: Radf Exit Tray

     P. 4-261"4.11.8 Platen sheet unit" Remove 5 screws. Fig. 4-762 Remove 1 screw. Fig. 4-763 Take off the RADF exit tray. Fig. 4-764 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 262...

  • Page 437: Reading Start Guide Unit

    Fig. 4-765 Remove 2 screws. Fig. 4-766 Remove 2 screws and take off the reading Reading start guide unit start guide unit. Fig. 4-767 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 263...

  • Page 438: Exit Guide / Exit/Reverse Guide / Reading End Guide

    Guide bushing take off the rear side guide bushing. Connector Clip Fig. 4-769 Remove 1 screw and take off the leaf spring. Fig. 4-770 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 264...
  • Page 439 (11) Remove 1 E-ring, 1 pulley, 1 pin, 1 timing Bracket belt, 1 guide bushing and the bracket. Guide bushing Timing belt Pulley E-ring Fig. 4-774 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 265...

  • Page 440: Paper Feeder Unit

    2 screws and take off the arm unit on the front side. Fig. 4-776 Remove 1 clip and slide the bushing. Fig. 4-777 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 266...

  • Page 441: Pickup Roller

    Fig. 4-779 Notes: Make sure you assemble the pickup roller with the one-way clutch in the correct direction. Lock Lock Fig. 4-780 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 267...
  • Page 442 Pull out the shaft and take off the feed roller. Fig. 4-782 Notes: Make sure you assemble the pickup roller with the one-way clutch in the correct direction. Lock Lock Fig. 4-783 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 268...
  • Page 443 RADF with double-faced adhesive tape. Fig. 4-785 Remove 1 E-ring and 1 bushing and then take off the separation roller. Fig. 4-786 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 269...

  • Page 444: Original Registration Roller

    Remove 1 clip, 1 pulley and 1 bushing. Bushing Pulley Clip Fig. 4-788 Remove 1 clip and 1 bushing. Bushing Clip Fig. 4-789 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 270...

  • Page 445: Intermediate Transport Roller

    Take off the reading start guide unit.  P. 4-263"4.11.10 Reading start guide unit" Loosen 1 screw. Fig. 4-791 Remove 1 screw. Fig. 4-792 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 271...

  • Page 446: Reading Start Roller

     P. 4-263"4.11.10 Reading start guide unit" Loosen 1 screw. Fig. 4-794 Remove 1 screw. Remove 1 timing belt, 1 pulley and 1 bearing. Bearing Pulley Fig. 4-795 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 272...
  • Page 447 Take off the reading start roller. Notes: When installing the reading start roller, refix the loosened screw and tighten the belt tension. Fig. 4-798 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 273...

  • Page 448: Reading End Roller

    Fig. 4-799 Loosen 1 screw. Fig. 4-800 Remove 1 screw, 1 pulley, 1 bearing and 1 timing belt. Timing belt Bearing Pulley Fig. 4-801 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 274...

  • Page 449: Exit Roller

     P. 4-264"4.11.11 Exit guide / Exit/reverse guide / Reading end guide" Remove 2 screws and take off the guide. Fig. 4-803 Take off the exit roller. Fig. 4-804 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 275...

  • Page 450: Exit/Reverse Roller

    Remove 1 E-ring, 1 pulley, 1 pin and 1 bushing. Bushing Pulley E-ring Fig. 4-806 Take off the exit/reverse roller, remove 1 E- Bushing ring and 1 bushing. E-ring Fig. 4-807 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 276...

  • Page 451: Exit Intermediate Roller

    E-ring Fig. 4-809 Remove 1 E-ring and 1 bushing and take off Bushing the exit intermediate roller. Exit intermediate roller E-ring Fig. 4-810 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 277...
  • Page 452  P. 4-280"4.11.25 Original feed motor bracket" Remove 1 clip, 1 pulley, 1 pin and 1 bushing. Pulley Clip Fig. 4-813 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 278...
  • Page 453 Remove 1clip and 1 bushing. Bushing Clip Fig. 4-814 Remove the reverse roller. Fig. 4-815 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 279...

  • Page 454: Original Feed Motor (Mr1)

    Fig. 4-817 4.11.25 Original feed motor bracket Take off the RADF rear cover.  P. 4-258"4.11.3 RADF rear cover" Loosen 1 screw. Fig. 4-818 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 280...

  • Page 455: Read Motor (Mr2)

    Fig. 4-820 4.11.26 Read motor (MR2) Take off the RADF rear cover.  P. 4-258"4.11.3 RADF rear cover" Loosen 1 screw. Fig. 4-821 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 281...

  • Page 456: Read Motor Bracket

    Notes: When installing the read motor bracket, refix the loosened screw and tighten the belt tension. Connector Fig. 4-824 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 282...

  • Page 457: Original Reverse Motor (Mr3)

    Take off the RADF rear cover.  P. 4-258"4.11.3 RADF rear cover" Disconnect 1 connector [1]. Remove 1 spring [2]. Loosen 2 screws [3]. Fig. 4-827 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 283...
  • Page 458 3. Install spring [2]. 4. Loosen 2 screws [1], check that the belt is made tense with the spring and then tighten them. Fig. 4-830 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 284...

  • Page 459: Radf Cooling Fan (Fr1)

    Connector Fig. 4-831 Remove 2 screws and take off the bracket from the RADF cooling fan. Fig. 4-832 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 285...

  • Page 460: Original Pickup Solenoid (Solr1)

    When installing the solenoid, check if it is aligned with the position indicated in the figure. (The scale is longer in the center.) Fig. 4-835 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 286...

  • Page 461: Original Reverse Solenoid (Solr2)

    Fig. 4-837 Notes: Before taking off the solenoid, read the scale. When reinstalling, align it with the corresponding position on the scale. Fig. 4-838 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 287...

  • Page 462: Original Exit Solenoid (Solr3)

    Fig. 4-840 Notes: Before taking off the solenoid, read the scale. When reinstalling, align it with the corresponding position on the scale. Fig. 4-841 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 288...

  • Page 463: Original Jam Access Cover Opening/Closing Switch (Swr1)

    Fig. 4-843 4.11.35 RADF opening/closing switch (SWR2) Take off the RADF board bracket.  P. 4-301"4.11.54 RADF board bracket" Disconnect 3 connectors. Fig. 4-844 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 289...
  • Page 464 Fig. 4-846 Notes: Be sure to install the switch so that the arm comes to the upper side of the switch. Fig. 4-847 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 290...

  • Page 465: Radf Opening/Closing Sensor (Sr15)

    Remove 4 screws and take off the sensor bracket. Fig. 4-849 Disconnect 1 connector. Release 2 latches and take off the original empty sensor. Original empty sensor Fig. 4-850 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 291...

  • Page 466: Original Jam Access Cover Opening/Closing Sensor (Sr13)

    Fig. 4-852 4.11.39 Feeder lower guide unit Take off the original tray.  P. 4-260"4.11.6 Original tray" Take off the guide. Fig. 4-853 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 292...

  • Page 467: Original Width Detection Sensor-3 (Sr8)

     P. 4-292"4.11.39 Feeder lower guide unit" Disconnect 1 connector. Lift the actuator, release 2 latches and take off the original width detection sensor-2. Fig. 4-856 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 293...

  • Page 468: Original Width Detection Sensor-1 (Sr6)

     P. 4-264"4.11.11 Exit guide / Exit/reverse guide / Reading end guide" Remove 2 screws and take off the 2 leaf springs. Fig. 4-859 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 294...

  • Page 469: Original Tray Sensor (Sr1)

     P. 4-261"4.11.7 Original reverse tray" Remove 2 screws and release 8 latches to take off the original side guide unit. Fig. 4-862 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 295...

  • Page 470: Original Tray Width Sensor (Sr2)

     P. 4-261"4.11.7 Original reverse tray" Remove 2 screws and release 8 latches to take off the original side guide unit. Fig. 4-865 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 296...

  • Page 471: Original Exit/Reverse Sensor (Sr11)

    Remove 1 spring and take off the locking bracket. Locking Bracket Locking lever Fig. 4-868 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 297...

  • Page 472: Original Reverse Unit Opening/Closing Sensor (Sr14)

    / Reading end guide" Disconnect 1 connector. Release 2 latches and take off the original reverse unit opening/ closing sensor. Fig. 4-871 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 298...

  • Page 473: Original Reading End Sensor (Sr4)

    Take off the reading start guide unit.  P. 4-263"4.11.10 Reading start guide unit" Disconnect 1 connector. Remove 1 screw and take off the sensor bracket. Fig. 4-874 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 299...

  • Page 474: Original Reading Start Sensor (Prism)

    When replacing the original reading start sensor, be sure to perform the original reading start sensor adjustment.  P. 6-126"6.12.8 Original reading start sensor adjustment" Fig. 4-877 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 300...

  • Page 475: Radf Board (Radf)

    Disconnect 11 connectors. Fig. 4-879 Disconnect 1 connector. Take off the harness clamp. Remove 4 screws and take off the RADF board bracket. Fig. 4-880 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 301...

  • Page 476: Harness Guide

     P. 4-258"4.11.3 RADF rear cover" Remove the harnesses from the harness guide. Remove 3 screws and take off the harness guide. Fig. 4-881 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 302...

  • Page 477: Removal And Installation Of Options

    Remove 1 screw and take off the connector cover. Connector cover Fig. 4-2 Disconnect the interface cable of the Large Capacity Feeder (LCF). Interface cable Fig. 4-3 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 303...
  • Page 478 Remove 2 fixing screws on the front side. Fig. 4-5 Lift the Large Capacity Feeder (LCF) and take it off from the slide rail. Fig. 4-6 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 304...

  • Page 479: Mj-1103/1104 (Finisher)

    Open the cover. Fig. 4-8 Pull the lever to release the lock. Separate the finisher from the equipment while pulling the lever. Lever Fig. 4-9 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 305...
  • Page 480 Remove 3 screws and then take off the guide rail from the finisher. Fig. 4-10 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 306...

  • Page 481: Mj-6102 (Hole Punch Unit)

    Fig. 4-11 Open the cover of the hole punch unit. Pull the lever to release the lock. Lever Fig. 4-12 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 307...
  • Page 482 Fig. 4-14 Take off the cover. Fig. 4-15 Remove 2 screws and then take off the cover. Fig. 4-16 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 308...
  • Page 483 Disconnect the connector. Fig. 4-17 Open the cover of the finisher. (10) Remove 2 screws and then take off the hole punch unit. Fig. 4-18 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C DISASSEMBLY and REPLACEMENT 4 - 309...
  • Page 484 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved DISASSEMBLY and REPLACEMENT 4 - 310...

  • Page 485: Overview

    Performs firmware update with download jig. [POWER] [POWER] OFF/ON Password reset [4] + [8] + [9] Resets the administrator password and [POWER] mode + [POWER] service password. OFF/ON © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 1...
  • Page 486 • Button Check Buttons with LED: Press to turn OFF the LED. Buttons without LED: Press to display the message on the control panel. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 2...
  • Page 487 PM support mode (6S) Operation procedure [6][START] (Operation started) [POWER] OFF/ON [POWER] (Exit) • Firmware update mode (49/89) Refer to  P. 11-1"11. FIRMWARE UPDATING". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 3...
  • Page 488 This mode resets the administrator password and service password. The user data is erased when resetting the passwords. Operation procedure [4][8][9] (Operation started) [POWER] OFF/ON [POWER] (Exit) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 4...

  • Page 489: Service Ui

    Turn the power ON. Press the [USER FUNCTIONS] button. With the [USER FUNCTIONS] menu displayed, enter the Service Mode password provided during product training. Fig.5-2 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 5...
  • Page 490 Note that the user data are deleted at that time. Press the [USER FUNCTIONS] button. Enter the password for Service UI on the USER FUNCTIONS screen. The SERVICE MODE screen is displayed. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 6...

  • Page 491: Service Mode] Screen

    Press the [SETTINGS] button on the SERVICE MODE screen to display the SETTINGS screen. Fig.5-4 Press the [SERVICE PASSWORD] button to change the service password, or [RESET ADMIN PASSWORD] to reset the administrator password. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 7...

  • Page 492: Input Check (Test Mode 03)

    Refer to Chapter 15 in this manual for the items to be checked and the condition of the equipment when the buttons [A] to [H] are highlighted. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 8...

  • Page 493: Output Check (Test Mode 03)

    * Return to the standby screen for code input by pressing the [CLEAR] button. Refer to Chapter 15 in this manual for the codes available in the test mode 03. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 494: Test Print Mode (Test Mode 04)

    * The number in parentheses indicates the contact of the developer unit and the transfer belt. Refer to Chapter 15 in this manual for the codes available in the test print mode. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 10...

  • Page 495: Operation Procedure In Adjustment Mode (05)

    *[CANCEL] or [CLEAR] * When the automatic adjustment ends abnormally, an error message is displayed. * Return to standby screen by pressing the [CANCEL] or [CLEAR] button. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 496 OFF/ON [POWER] (Adjust a value) (Code) [INTERRUPT] (Sub code) [START] (Exit) Stores value (Test copy) in RAM [CLEAR] [FUNCTION CLEAR] (Corrects value) (Corrects value) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 12...

  • Page 497: Test Print Pattern In Adjustment Mode (05)

    Refer to 6.3.1Automatic gamma adjustment confirmation pattern (PS: 600dpi) (Plain paper 1) Printer gamma correction table creation Refer to 6.3.1Automatic gamma adjustment pattern (PS: 600dpi) (Plain paper 2) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 13...
  • Page 498 Grid pattern - 1 (Full color / Thick paper 1) Grid pattern - 1 (Black / Thick paper 1) Color deviation confirmation pattern (A3/ e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 14...
  • Page 499 Refer to 6.3.1Automatic gamma adjustment confirmation pattern (PS: 1200dpi) (Plain paper 1) Printer gamma correction table creation Refer to 6.3.1Automatic gamma adjustment pattern (PS: 1200dpi) (Plain paper 2) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 15...
  • Page 500 Refer to 6.3.1Automatic gamma adjustment pattern (PS: 1200dpi) (Special paper 2) Printer gamma correction table Refer to 6.3.1Automatic gamma adjustment confirmation pattern (PS: 1200dpi) (Special paper 2) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 16...

  • Page 501: Operation Procedure In Setting Mode (08)

    Procedure 9 [CANCEL] [OK] [0][8] [Digital key] [POWER] OFF/ON [Select button] [START] [POWER] (Code) (Exit) [INTERRUPT] (Stores value in RAM) [CLEAR] (Corrects value) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 17...
  • Page 502 [CANCEL] [OK] [0][8] [Digital key] [Digital key] [POWER] [START] [START] [POWER] (Code) (Sub-code) OFF/ON [INTERRUPT] (Exit) Adjustment value [CLEAR] cannot be changed (Corrects value) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 18...

  • Page 503: Assist Mode (3C)

    4. License FROM to SRAM Back up the license from FROM to SRAM. 5. ADIKey SRAM to FROM Restore the ADIKey from SRAM to FROM. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 19...
  • Page 504 When the HDD is replaced, the service tech password stored in the new one is set as a blank. Therefore, its password is copied to the SRAM board so that both passwords become the same with this function. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 20...

  • Page 505: Operating Procedure

    6. Erase HDD Securely 7. Erase SRAM Securely 8. Clear Service Tech Password Fig.5-6 Select the item with the digital keys and press the [START] button. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 21...

  • Page 506: Hdd Assist Mode (4C)

    Current HDD type: ADI HDD Update Mode : 4c Mode Select number (1-2) and press START key 1. Revert factory initial status HDD 2. Remove key Fig.5-7 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 22...
  • Page 507 Select this to dispose of the HDD as well as the equipment. When this item is selected, all data in the HDD are deleted and the HDD is reverted to its initial status at the factory shipment. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 508 When this item is selected, image data in the HDD are deleted. This operation requires approx. 20 minutes since the partition must be rebuilt. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 24...
  • Page 509 Data in the HDD has been erased. Press SoftPower Key to Switch Off Fig.5-13 Note: After this operation, the equipment becomes reusable without reinstalling the firmware. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 25...

  • Page 510: File System Recovery Mode (5C)

    Fig.5-14 Remark: When the mode is started, “1. Check F/S” is selected by default. (“>” is displayed on the left of the selected number.) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 26...
  • Page 511 8. /encryption Fig.5-16 Explanation for each item • 1: Recovers all partitions. • 2: Recovers root partition only. • 3-8: Recovers each partition shown above. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 27...
  • Page 512 If [1. Except /] is selected, log database is also initialized. Back up the data before initializing if necessary. • If [1.Except/] is selected, do not perform SRAM data formatting (Clear SRAM) before the normal start-up. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 28...
  • Page 513 Notes: The values of NAV and Worst should be treated as a rough reference since their basis may differ depending on the specification of HDD manufacturers. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 29...
  • Page 514 (e.g.: the response of the control panel becomes extremely slow), make use of this mode. This phenomenon may be resolved. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 30...

  • Page 515: Sram Clear Mode (6C)

    Items 1 and 2 can be canceled while 0 and 3 cannot. • When “3” is keyed in and the [START] button is pressed, the operation starts. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 516 • After updating with a download jig and clearing the SRAM data, select this item. • After selecting this, initialize SRAM following its replacement procedure.  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 32...

  • Page 517: List Print Mode (9S)

    The buttons on the control panel keep blinking while data are being stored in the USB media. Do not disconnect the USB media while data are being stored. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...

  • Page 518: List Printing

    05 adjustment difference list (factory default and current values) 08 adjustment difference list (factory default and current values) Job log/Message log Output all CSV files e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 34...
  • Page 519 The selected adjustment codes and the current adjustment value for each code are output in a list. See the following page for the adjustment code (05): Refer to Chapter 15 - “Adjustment Mode (05) Codes”. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 520 The selected setting codes and the current setting value for each code are output in a list. See the following page for the setting code (08): Refer to Chapter 15 - “Setting Mode (08) Codes” e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 36...
  • Page 521 PM units. Use this list for confirming the PM units to be replaced at each PM. See the following page for PM:  P. 7-1"7. PREVENTIVE MAINTENANCE (PM)" © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 522 Pixel counter data (toner cartridge reference) are output in a list. See the following page for the pixel counter:  P. 5-47"5.14 Pixel counter" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 38...
  • Page 523 Pixel counter data (service call reference) are output in a list. See the following page for the pixel counter:  P. 5-47"5.14 Pixel counter" © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 39...
  • Page 524 000 000 0000_0000_0000_0_0000000000 Fig.5-28 The error history is output. See the following page for the parameters for each error:  P. 8-250"8.3.25 Printer function error" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 40...
  • Page 525 Printer counter data (full color) when firmware was updated LIST List print counter data when firmware was updated Fax print counter data when firmware was updated STATUS Result of update © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 41...
  • Page 526 Whether the power was turned ON or OFF, or if it was turned ON or OFF with a remote reset function TOTAL Total counter data when the power was turned OFF and then back ON e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 42...
  • Page 527 Some of the characters in the fonts that are used to print the version list are not supported. As a result, the language names under LANGUAGE VERSION may not be printed correctly when printing the version list. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 528 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 4624 Fig.5-32 The log of engine firmware is output. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 44...
  • Page 529 FULL COLOR TWIN/MONO COLOR BLACK TOTAL SMALL LARGE TOTAL NETWORK FULL COLOR TWIN/MONO COLOR BLACK TOTAL SMALL LARGE TOTAL Fig.5-33 The list of total counter is output. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 45...
  • Page 530 08-9022 (Production process management status for easy setup). In this case, the current values are stored in the file, but not the ones for unpacking and setting e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 46...

  • Page 531: Pixel Counter

    In addition to the above, there are other factors that may influence toner consumption. These include variations between individual products, life of consumable, bias voltages, Drum surface potential, etc. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 532 Clearing of the counter of the toner cartridge reference is performed in the setting mode (08-6503). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 48...
  • Page 533  Pixel count: 0%, Print count: 5 Printing 2 pages on A3/LD size with 6% of laser emission  Pixel count: 0%, Print count: 5 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 49...
  • Page 534 08-6502: All information related to the service technician reference pixel count is cleared. 08-6503: All information related to the toner cartridge reference pixel count is cleared. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 50...
  • Page 535 “Displayed” is selected with the code above and the power is, as usual, turned ON. (The displayed buttons are depending on the setting of 08-6505.) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 536 [SERVICE (COLOR)] button: Information screen of service technician reference (full color) is displayed. [SERVICE (BLACK)] button: Information screen of service technician reference (black) is displayed. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 52...
  • Page 537 Fig.5-5 Information screen of toner cartridge reference The following screen is displayed when pressing the [SERVICE (COLOR)] button. Fig.5-6 Information screen of service technician reference (full color) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE...
  • Page 538 The following screen is displayed when pressing the [SERVICE (BLACK)] button. Fig.5-7 Information screen of service technician reference (black) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 54...
  • Page 539 Average Pixel Count[%] 6.15 3.86 23.25 5.74 11 20xx-xx-xx K Latest Pixel Count[%] 7.32 2.19 6.25 2.19 Fig.5-8 Data list of toner cartridge reference © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 55...
  • Page 540 Average Pixel Count[%] 7.36 4.06 23.25 6.45 17 20xx-xx-xx K Latest Pixel Count[%] 7.32 2.19 6.25 2.19 Fig.5-9 Data list of service technician reference e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 56...
  • Page 541 Print count 6559 6560 function (page) Average pixel 6592 6593 6594 6595 6596 6603 count Latest pixel count 6611 6612 6613 6614 6615 6617 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 57...
  • Page 542 The service technician reference cleared date (08-6510) is displayed. The date (08-6502 was performed) is stored. Toner cartridge reference cleared date The toner cartridge reference cleared date is displayed. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 58...
  • Page 543 The date (08-6503 was performed) is stored. 08-6511: Toner cartridge Y 08-6512: Toner cartridge M 08-6513: Toner cartridge C 08-6514: Toner cartridge K © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 59...

  • Page 544: Default Setting / Restore Setting Of The Efi Printer Board

    Availability of IPP 08-9489 Availability of FTP print 08-9505 Bonjour setting 08-9599 Samba server ON/OFF setting 08-9709 Default data saving directory of “Scan to File” e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 60...

  • Page 545: Batch Setting For Self-Diagnostic Codes

    No other automatic execution script has to be located in the root folder of a USB storage device. [ 2 ] Example 3807 1 9240 2 9264 1 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 61...

  • Page 546: Result Files

    If writing of the setting value has failed, the processing will stop at that moment. Only the codes whose writing has succeeded will be described in a result file. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 62...

  • Page 547: Operation Procedure

    5. Setting for all codes included in the setting file are completed, the BASIC screen of the 08 mode appears. 6. Remove the USB storage device. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SELF-DIAGNOSTIC MODE 5 - 63...
  • Page 548 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SELF-DIAGNOSTIC MODE 5 - 64...

  • Page 549: Setting Adjustment

    6.3.1 Automatic gamma adjustment ( PRT, 1200dpi) 8009, 8005 - 0 to 8 ( Chapter 6.2, 6.3, 6.4, 6.5 ) Adjust the image quality if necessary. *. e-STUDIO5540C/6540C/6550C only Fig.6-1 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 1...

  • Page 550: Adjustment Of The Auto-Toner Sensor

    (10) The message “Supplying developer.” appears on the display and developer material is filled in the developer unit for approx. 90 sec. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 2...
  • Page 551 (11) starts without that in step (8) to (10). (14) Turn the power OFF. (15) Take out the developer cartridge. (16) Install the sub-hopper unit to the equipment. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 3...

  • Page 552: Performing Image Quality Control

    • 1st transfer roller • Drum cleaning blade • Needle electrode • Main charger grid • Image position aligning sensor • Image quality sensor e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 4...
  • Page 553 3. Key in [4833] and press the [START] button. 4. “WAIT” is displayed. 5. When the adjustment finishes normally, the equipment will return to initial state of the Adjustment Mode. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 5...
  • Page 554 5. Perform steps (A) to (D) in . Take the appropriate action described in Troubleshooting.  P. 8-1"8. ERROR CODE and TROUBLESHOOTING" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 6...

  • Page 555: Adjustment Of Color Registration Control

    7. Perform steps (A) to (D) in . Take the appropriate action described in Troubleshooting.  P. 8-1"8. ERROR CODE and TROUBLESHOOTING" © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 7...

  • Page 556: Image Dimensional Adjustment (General Description)

    Reproduction ratio of secondary scanning direction 3032 Image location of secondary scanning direction 3031 Top margin 4050 Right margin 4052 Bottom margin 4053 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 8...
  • Page 557 If the test copy does not satisfy the specified values, 100% return to step 1 and repeat the adjustment COPYING procedure. Power OFF/ON : Exit the Adjustment Mode. Fig.6-7 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 9...

  • Page 558: Paper Alignment At The Registration Roller

    Paper alignment at the registration roller can be adjusted in the following procedure by performing the code 05-4579. Select the drawer. Fig.6-8 Select the paper size. Fig.6-9 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 10...
  • Page 559 Select the media type. Fig.6-10 Select the copy speed. (“B&W(75ppm)” for the black copying in e-STUDIO6550C, e-STUDIO6570C or “OTHER” for others) Fig.6-11 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 11...
  • Page 560 Key in the adjustment value. Fig.6-12 Press the [OK] button to finish the adjustment. * Press the [FUNCTION CLEAR] button to return to the previous menu. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 12...
  • Page 561 Tandem LCF 4119 Thick paper 1 Thick paper 2 Thick paper 3 (Black) Thick paper 3 (Color) 4111 Plain paper 4126 Plain paper (High speed/black) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 13...
  • Page 562 (77.3 lb. Cover to 94.5 lb. Cover (141.4 lb. Index)) Thick paper 4: 257 to 300 g/m (94.5 lb. Cover to 110 lb. Cover (150 lb. Index)) *2: e-STUDIO6550C, e-STUDIO6570C: Black only e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 14...
  • Page 563 If the aligning amount is too small, on the other hand, a skew, an image dislocation in feeding direction or a paper exit jam (E010) may occur. Pay attention to the above and select the appropriate value. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 564: Printer-Related Image Dimensional Adjustment

    Refer to “[D] Image position of secondary scanning direction (Laser writing start position)” 52 ± 0.5mm Refer to “[E] Primary scanning data laser writing start position at duplexing” e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 16...
  • Page 565  Press [98]  [FAX]  (A grid pattern is printed out.) * The larger the adjustment value is, the longer the distance A becomes (approx. 0.1 mm/ step). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 566 * The larger the adjustment value is, the longer the distance B becomes (approx. 0.04 mm/ step). Notes: Make sure the first line of the grid pattern is printed out since the line is occasionally vanished. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 18...
  • Page 567 For long paper (length: 484 to 1,200 mm) and A3/LD, it is recommended to adjust the distance C above within the range of 199.5 to 200 mm otherwise the margin of the trailing edge may be deleted. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 568  [FAX]  (A grid pattern is printed out.) * The larger the adjustment value is, the longer the distance D becomes (approx. 0.10 mm/step). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 20...
  • Page 569  Press [3]  [FAX]  (A grid pattern is printed out.) * The larger the adjustment value is, the longer the distance E becomes (approx. 0.04 mm/ step). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 570 05-4561 (Tandem LCF, A4/LT) 05-4063 (Option LCF, A4/LT)  52±0.5 mm (0.04 mm/step) E: 05-4019-0 (2nd drawer, A3/LD), 05-4019-1 (1st drawer, A4/LT) 05-4019-2 (A4-R/LT-R) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 22...

  • Page 571: Scanner-Related Image Dimensional Adjustment

    Press [FAX] to make a copy of any image on a sheet of A3/LD paper. Key in [3033] and press the [START] button to move the carriage to the adjustment position. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 572  (Key in a value (acceptable values: 0 to 255) with digital keys)  [OK] or [INTERRUPT] (Stored in memory) * The larger the adjustment value is, the longer the distance A becomes (approx. 0.1 mm/step). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 24...
  • Page 573  [OK] or [INTERRUPT] (Stored in memory) * The larger the adjustment value is, the longer the distance D becomes (approx. 0.09 mm/ step). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 25...
  • Page 574 “in the plus direction” in order to prevent paper jamming. Range of top margin adjustment (e.g.) Function Black Color Copy 4.2 - 7.0 mm 5.0 - 7.0 mm e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 26...
  • Page 575  (“100% A” is displayed.) * The larger the adjustment value is, the wider the blank area at the right side becomes (approx. 0.04 mm/step). Feeding direction Fig.6-19 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 27...
  • Page 576  (“100% A” is displayed.) * The larger the adjustment value is, the wider the blank area at the trailing edge becomes (approx. 0.04 mm/step). Feeding direction Fig.6-20 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 28...
  • Page 577 A: 05-4773  200±0.5 mm (0.1 mm/step) B: 05-3030  5±0.5 mm (0.04 mm/step) C: 05-3032 150±0.5 mm (0.05 mm/step) D: 05-3031  10±0.5 mm (0.09 mm/step) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 29...
  • Page 578 [13] Thin lines : For checking reproduction of the thin lines (line width: 100µm) [14] Note area : For recording the date, conditions, etc. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 30...

  • Page 579: Image Quality Adjustment (Copying Function)

    Place the patch chart for adjustment printed in step (2) face down on the original glass. Place the chart aligning its side with 2 black squares against the original scale. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 580 “1”. (copy/print) Code Remarks 08-9059 0: No paper selecting buttons displayed 1: Paper selecting buttons displayed. (For both Copy and Printer) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 32...

  • Page 581: Density Adjustment

    Press the [FAX] button and then press the [START] button to make a test copy. If the desired image quality has not been attained, repeat step (2) to (5). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 582: Color Balance Adjustment

    Press the [FAX] button and then press the [START] button to make a test copy. If the desired image quality has not been attained, repeat step (2) to (7). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 34...
  • Page 583 No. TCC-1 chart can be used as a guide for the range of the density area influenced by the change of the adjustment value (low density, medium density, high density). Low density Medium density High density Fig.6-23 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 35...

  • Page 584: Gamma Balance Adjustment

    Be sure that this adjustment is made after performing  P. 6-31"6.2.1 Automatic gamma adjustment". The procedure is the same as that of  P. 6-34"6.2.3 Color balance adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 36...

  • Page 585: Background Adjustment

    Make a test copy and compare the image obtained with the current settings; if necessary, make adjustment using the following procedure. The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 37...

  • Page 586: Judgment Threshold For Acs (Common For Copy And Scan)

    You have to make adjustment by balancing between moire and sharpness. The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 38...

  • Page 587: Setting Range Correction

    The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 39...

  • Page 588: Color Adjustment Of Marker

    Turn the power OFF and back ON in the normal mode. Then make a copy in the one touch adjustment “MARKER” mode. If the desired image quality has not been attained, repeat step (1) to (6). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 40...

  • Page 589: Beam Level Conversion Setting

    & black integrated pattern. • After this adjustment, set “1” in 08-7625 so that the correction result of the Black Mode is not reflected on “Automatic Calibration”. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 41...

  • Page 590: Maximum Toner Density Adjustment To Paper Type

    Be sure that this adjustment is made after performing  P. 6-31"6.2.1 Automatic gamma adjustment". The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 42...

  • Page 591: Text/Photo Reproduction Level Adjustment

    The codes for the user custom setting are enabled only when the base original mode of the user custom mode is Text/Photo. The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 43...

  • Page 592: Black Header Density Level Adjustment

    7642-2 Low density Acceptable values: 0 to 255 (Default: 128) The procedure is the same as that of  P. 6-34"6.2.3 Color balance adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 44...

  • Page 593: Judgment Threshold Adjustment For Blank Original

    Acceptable values: 0 to 255 Twin Color 7766 (Default: 128) mode Black 7025 The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 45...

  • Page 594: Twin Color Copy / Mono Color Copy Adjustment

    Turn ON the power of the equipment and make a copy. If the desired image quality has not been attained, repeat step (1) to (7). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 46...

  • Page 595: Maximum Density Adjustment For Each Paper Type

    • If too small a value is set, the text may not be printed clearly. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 47...
  • Page 596 The procedure is the same as that of  P. 6-33"6.2.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 48...

  • Page 597: Image Quality Adjustment (Printing Function)

    Be sure that this adjustment be made after performing the image adjustment in  P. 6-4"6.1.3 Performing Image Quality Control" and  P. 6-8"6.1.5 Image Dimensional Adjustment (General description)". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 598 8009 All type paper * If the code 8008 (600dpi) or 8009 (1200dpi) is performed, the adjustment will be applied to all paper types. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 50...
  • Page 599 To select the paper type for the automatic gamma adjustment in user calibration, change the code below to “1”. (copy/print) Code Remarks 08-9059 0: No paper selecting buttons displayed 1: Paper selecting buttons displayed. (For both Copy and Printer) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 51...

  • Page 600: Gamma Balance Adjustment (Black Mode)

    7309-1 7310-1 --- Medium Medium 0 to 255 density density (Default: 128) 7309-2 7310-2 --- High High density density / Maximu density e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 52...
  • Page 601 For resetting the value, repeat step (2) to (5). Let the equipment restart and perform the printing job. If the image density has not been attained, repeat step (1) to (7) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 602 (low density, medium density, high density, highest density) influenced by the change of the adjustment value. density Medium density High density Highest density Fig.6-24 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 54...
  • Page 603 8270-2 8274-2 High density High density/ Highest density Black 8271-0 8275-0 (1200dpi 8271-1 8275-1 Medium Medium 8271-2 8275-2 High density High density/ Highest density © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 55...
  • Page 604 The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 56...
  • Page 605 (low density, medium density, high density and highest density (Refer to P. 6-54ÅuFig.6-24Åv). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 606: Adjustment Of Faint Text

    Black mode 7302 (1200dpi) Color mode 8161 (1200dpi) The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 58...

  • Page 607: Maximum Toner Density Adjustment (Ohp)

    The procedure is the same as that of  P. 6-58"6.3.4 Adjustment of faint text". Notes: The larger the value is, the more frequently fusing offsetting occurs. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 608: Fine Line Enhancement Switchover

    Acceptable values: 1 to 255 The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 60...

  • Page 609: Pureblack/Puregray" Threshold Adjustment (Pcl)

    8215 Image Acceptable values: 1 to 255 The procedure is the same as that of  P. 6-58"6.3.4 Adjustment of faint text". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 61...

  • Page 610: Toner Limit Threshold Adjustment

    Be aware that if too large a value is set, offsetting occurs. 8090-8 8089-8 Special paper 2 8090-9 8089-9 OHP film Acceptable values: 0 to 255 (Default: 128) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 62...

  • Page 611: Screen Switchover

    When the screen is switched, perform  P. 6-49"6.3.1 Automatic gamma adjustment". The procedure is the same as that of  P. 6-58"6.3.4 Adjustment of faint text". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 612: Sharpness Adjustment

    Acceptable values: 0 to 255 (Default: 128) It is possible to input the codes with “NA”, though their effect does not appear on the images. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 64...
  • Page 613 The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 65...

  • Page 614: Adjustment Of Smudged Text (1200 Dpi)

    1: Reproduced with black only (default) Acceptable values: 0 to 1 (Default: 0) The procedure is the same as that of  P. 6-58"6.3.4 Adjustment of faint text". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 66...
  • Page 615 8016 8019 (1200dpi) Black 8018 8021 (1200dpi) The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 67...

  • Page 616: Density Adjustment Of Graphic Lines (1200 Dpi)

    The line density adjustment codes with black (8242-0, 8243-0 and 8243-1) are in common for both the color and black modes. The procedure is the same as that of  P. 6-52"6.3.2 Gamma balance adjustment (Black Mode)". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 68...
  • Page 617 2. Usually, beam level 4 / 4 is most effective on black mode. 3. It is not applied to the images printed in the Black mode (600 dpi/1200 dpi) by the printer driver. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 618: Image Quality Adjustment (Scanning Function)

    For resetting the value, repeat step (2) to (5). Let the equipment restart and perform the scanning job. If the desired image has not been attained, repeat step (1) to (7). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 70...
  • Page 619 Let the equipment restart and perform the scanning. If the desired image quality has not been attained, repeat step (1) to (5). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 620: Background Adjustment (Color Mode)

    Acceptable values: 0 to 255 (Default: 70) : The procedure is the same as that of  P. 6-71"6.4.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 72...
  • Page 621 8361 8362 8363 8365 Range correction (Manual varied density adjustment) The procedure is the same as that of  P. 6-71"6.4.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 73...

  • Page 622: Fine Adjustment Of Black Density

    Let the equipment restart and perform the scanning job. If the desired image has not been attained, repeat step (1) to (5). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 74...

  • Page 623: Rgb Conversion Method Selection

    Let the equipment restart and perform the scanning job. If the desired image has not been attained, repeat step (1) to (5). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...

  • Page 624: Background Processing Offset Adjustment

    / Manual density Acceptable values: 0 to 255 adjustment (Default: 128) The procedure is the same as that of  P. 6-71"6.4.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 76...

  • Page 625: Adjustment Of The Capacity And Image Quality Of Slimpdf

    The setting value “1” is equal to 1 dot with 600 dpi. (The value “24” is equal to approx. 1 mm.) The procedure is the same as that of  P. 6-71"6.4.2 Density adjustment". © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 77...

  • Page 626: Scanning Function

    If too small a value is set, the text may not be printed clearly. The procedure is the same as that of  P. 6-71"6.4.2 Density adjustment". e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 78...

  • Page 627: Image Quality Adjustment (Fax Function)

    Turn the power OFF. If possible, perform a Fax transmission and check the adjusted density with the image on the recipient's side. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 79...
  • Page 628 1. The setting value must increase as the beam level number (0 to 4) becomes higher. Do not increase this order when setting the values. 2. Usually, beam level 4 / 4 is most effective on black mode. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 80...
  • Page 629 Bracket Bracket screws. Carriage-1 Exit frame [ Front ] [ Rear ] Enlarged view of carriage Fig.6-27 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 81...

  • Page 630: Belt Tension Adjustment Of The Scan Motor

    The scan motor is pulled by the belt tension jig. Fix screw-A and then -C at the stopped position. Remove the belt tension jig. Pully Scan motor Fig.6-28 Belt tension jig Fig.6-29 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 82...
  • Page 631 Turn a screw to make the displayed adjustment value fall within the range from 460+/-100. The value increases to approx. 160 by turning the screw 360 degrees clockwise. Screw Fig.6-31 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 83...

  • Page 632: Separation Roller Pressure Force Adjustment

    (but the roller life may become shorter). Notes: The recommended moving distance of the bracket is within 2 or 3 scale marks. Fig.6-33 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 84...
  • Page 633  P. 4-45"4.5.1 Bypass feed tray" Remove 1 screw and take off the bracket [1]. Fig.6-35 Remove 4 screws and take off the SFB lower unit [1]. Fig.6-36 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 85...
  • Page 634 Notes: The recommended moving distance of the bracket is within 1 or 2 scale marks. Tighten the screw that was temporarily screwed. Fig.6-39 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 86...
  • Page 635 Notes: The recommended moving distance of the bracket is within 1 or 2 scale marks. (10) Tighten the screw that was temporarily screwed. Fig.6-41 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 87...

  • Page 636: Sheet Sideways Deviation Caused By Paper Transporting Adjustment

    Lift up the drawer paper tray. Take off the drawer tray upward by releasing Drawer paper tray Stopper it from a stopper on the front side. Fig.6-43 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 88...
  • Page 637 Fig.6-46 * Table of the adjustment combination of the gear holder and the side guide adjustment piece © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 89...
  • Page 638 - 3 mm to + 3 mm. Fix the 1 screw. Notes: The paper transport position is moved the same amount and direction as the side guide. Fig.6-48 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 90...

  • Page 639: Adjusting The Clearance Of The Paper And Side Guides

    Set the side guide to the 12 inch mark. Fig.6-50 Loosen 2 screws. Move the side guide adjustment piece to the rear and tighten the screws (by 0.5 mm). Screw Fig.6-51 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 91...
  • Page 640 Adjustment of the Auto-Toner Sensor When the developer material is replaced, adjust the auto-toner sensor in the following procedure.  P. 6-2"6.1.2 Adjustment of the Auto-Toner Sensor" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 92...

  • Page 641: Adjustment Of The Doctor-Sleeve Gap

    Marking Doctor blade Fig.6-54 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 93...
  • Page 642 In addition, confirm that the gauge “0.70” cannot be inserted into the gap. 0.60 mm 0.70 mm Doctor blade Fig.6-55 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 94...
  • Page 643 Remove 2 screws from the transfer belt unit to be replaced and rotate the bracket a half turn Align the bracket in the position the same as that before the replacement (pushed to the upper/lower end) and fix it with 2 screws. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT...
  • Page 644 Contacted Released Fig.6-57 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 96...
  • Page 645 Thermostat gap confirmation jig Heat pipe roller Fuser belt thermostat Fuser belt Fuser roller Fig.6-58 Gap confirmation jig • Thermostat gap confirmation jig (JIG-FU-THRMST-BP) 2.2mm 1.6mm Fig.6-59 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 97...
  • Page 646 Load on the gear becomes heavier. The slack of the fuser belt is aligned with the heat pipe roller. Fig.6-62 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 98...
  • Page 647 1.6 mm section of the jig without touching, but its 2.2 mm section contacts the thermostat surface. End the procedure when the statuses of point meet the condition above. Fig.6-63 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 99...

  • Page 648: Gap Adjustment For Pressure Roller Thermistors

    Contacted Released Fig.6-64 Gap to be confirmed Pressure roller thermistor Thermistor gap confirmation jig Pressure roller Fig.6-65 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 100...
  • Page 649 Gap confirmation jig • Thermistor gap confirmation jig (ASYB-JIG-THRMIS-BP) Fig.6-66 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 101...
  • Page 650 If it is not, repeat the procedure from step (3). Notes: Adjust the scale mark [4] of the jig to the position shown below. If not, it makes the gap adjustment incorrect. Fig.6-67 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 102...

  • Page 651: Gap Adjustment For Pressure Roller Thermostats

    Contacted Released Fig.6-68 Gap to be confirmed Pressure roller thermostat Thermostat gap confirmation jig Pressure roller Fig.6-69 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 103...
  • Page 652 Notes: Adjust the scale mark [2] of the jig to the position shown below. If not, it makes the gap adjustment incorrect. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 104...
  • Page 653 End the procedure when both points meet the condition follows. Fig.6-71 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 105...

  • Page 654: Gap Adjustment For Separation Plate

    Contacted Released Fig.6-72 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 106...
  • Page 655 [4] Separation plate gap confirmation jig [5] Separation plate Gap confirmation jig • Separation plate gap confirmation jig (JIG-FU-SEP-BP) 0.7mm 1.0mm 0.8mm 0.5mm Fig.6-74 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 107...
  • Page 656 Load on the gear becomes heavier. The slack of the fuser belt is aligned with the heat pipe roller. Fig.6-77 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 108...
  • Page 657 [ 2 ] [ 1 ] [ 2 ] Fig.6-79 Remove 3 screws and take off the transport guide-2 cover[1]. [ 1 ] Fig.6-80 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 109...
  • Page 658 (11) Install the screw covers removed in step (5). Notes: If the screw covers do not fit the screws, slightly turn them either clockwise or counterclockwise. Fig.6-82 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 110...
  • Page 659 • If the gap is too small, stains may appear on the copied image because the separation plate may scratch the fuser belt. Fig.6-83 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 111...
  • Page 660 Tighten the 2 fixing screws of the hinge bracket (front side) temporarily. Fig.6-85 Remove the platen sheet. Notes: Be sure not to fold or stain the removed platen sheet. Fig.6-86 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 112...
  • Page 661 Remove 2 screws. Fig.6-88 Install 2 positioning pins. Fig.6-89 Close the RADF gently and check if the positioning pins fit the holes on the RADF. Fig.6-90 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 113...
  • Page 662 Install 1 fixing screw (rear side) on the right- hand hinge bracket. Fig.6-92 (10) Insert a washer, and install 1 fixing screw (rear side) on the left-hand hinge bracket. Fig.6-93 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 114...
  • Page 663 Close the RADF gently and open it to check if the platen sheet is attached properly. Fig.6-97 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 115...
  • Page 664 (15) Install the gaskets. Fig.6-98 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 116...

  • Page 665: Radf Height Adjustment

    (left side) of the RADF. Turn it clockwise ....Lowered Turn it counterclockwise ..Heightened Fig.6-101 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 117...
  • Page 666 RADF is reinstalled. Perform the RADF height adjustment only when the position is not aligned with that before the reinstallation. Pointer Fig.6-102 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 118...

  • Page 667: Radf Image Skew Adjustment

    “C” as shown in the figure above, shift the aligning plate in the direction of “+”, and if “D”, shift it to “-”. Fig.6-105 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 119...
  • Page 668 “C” as shown in the figure above, shift the aligning plate in the direction of “+”, and if “D”, shift it to “-”. Fig.6-108 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 120...

  • Page 669: Radf Leading Edge Position Adjustment

    Fig.6-110 current one. Notes: Changing one value shifts the copy image by 0.2 mm. Press the [OK] button. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 121...
  • Page 670 Notes: Changing one value shifts the copy image by 0.2 mm. Press the [OK] button. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 122...

  • Page 671: Radf Horizontal Position Adjustment

    If the center line of the copy image is shifted to the rear side of the equipment (H), enter a value smaller than the current one. Press the [OK] button. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 123...

  • Page 672: Radf Copy Ratio Adjustment

    When the value is increased (decreased) by 1, the copy image (ratio in the secondary scanning direction) is affected correspondingly by 0.1%. Press the [OK] button. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 124...

  • Page 673: Radf Opening/Closing Switch Adjustment

    ON. Tighten the fixing screw of the bracket. Install the RADF rear cover. Bracket Fig.6-118 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 125...

  • Page 674: Original Reading Start Sensor Adjustment

    If you do so, the adjustment value will be reset. In this case, repeat the adjustment from step 2. Loosen 2 prism vertical adjustment screws of the prism. Fig.6-119 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 126...
  • Page 675 LED3 on the RADF board lights. At this position, tighten 2 prism vertical adjustment screws. Fig.6-120 LED3 Fig.6-121 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 127...
  • Page 676 Perform the automatic adjustment (05-3210). Notes: After the manual adjustment is performed, be sure to do the automatic one. Turn the power OFF and install the cover. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 128...

  • Page 677: Platen Sheet

    Close the RADF gently and open it to check if the platen sheet is attached properly. Fig.6-126 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C SETTING ADJUSTMENT 6 - 129...
  • Page 678 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved SETTING ADJUSTMENT 6 - 130...

  • Page 679: Preventive Maintenance (Pm)

    08-5562 : Setting value of PM counter [parts other than the PM parts of the process unit] 08-5563 : Setting value of PM time counter [parts other than the PM parts of the process unit] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 680: Pm Display Contents

    Always “0” maintenance maintenance maintenance required required required Maintenance required Y+M+C Y+M+C K+M+Y K+M+Y K+Y+C K+Y+C K+C+M K+C+M K+Y+M+C K+Y+M+C e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 2...

  • Page 681: Counter Clearing

    When the current value of “2nd TRANSFER” on the main screen or “2nd TRANSFER ROLLER” on the sub screen in the PM support mode is cleared, the counter is reset. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 682: General Descriptions For Pm Procedure

    Plug in the equipment after the maintenance has been finished. Then turn ON the power and make some copies to confirm that the equipment is working properly. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 4...

  • Page 683: Pm Support Mode

    * The screen goes back to the main screen when the counter clear is performed or the [CANCEL] button is pressed after moving from the main screen, while it goes back to the sub screen after moving from the sub screen. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)

  • Page 684: Operational Screen

    “0” is displayed at the numeric section for the paper source which is not installed since the paper source is different depending on the structure of options. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 6...
  • Page 685 Displaying of the sub unit (parts) name Moving to the clear screen to clear the selected unit (parts) counters Back to the main screen © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 7...
  • Page 686 Back to the main screen Notes: “—” is displayed since there is no standard number in the number of printed / developed pages and drive count. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 8...
  • Page 687 Displaying of the present number of drive ratio Displaying of the present number of supply ratio Displaying of the sub unit (parts) name Back to the sub unit screen © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 9...
  • Page 688 Present driving counts” are cleared and “Previous replacement date” is updated. When the [CANCEL] button is pressed, the counter is not cleared and the display returns to the main or sub screen. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 10...

  • Page 689: Access Tree

    SEP ROLLER (3rd CST.) [Separation roller] 4th CST. PICK UP ROLLER (4th CST.) [4th drawer] FEED ROLLER (4th CST.) SEP ROLLER (4th CST.) [Separation roller] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 11...
  • Page 690 Bypass unit Reset the feeding retry counter (08-6234) • T-LCF Reset the feeding retry counter (08-6235) • O-LCF Reset the feeding retry counter (08-6242) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 12...

  • Page 691: General Description

    Check the drive counts of all parts at PM support mode. Replace the part. Does it exceed the specified drive count? Check the part and equipment according to the “TROUBLESHOOTING”. Fig. 7-9 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 13...
  • Page 692 • Does does the driving ratio exceed 230? (When the developer unit driving time is extremely long) Check the part and equipment according to the troubleshooting Fig. 7-11 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 14...

  • Page 693: Preventive Maintenance Checklist (E-Studio5540C/6540C/6550C)

    8. When you pull out the process unit and then set it back to the equipment, perform the code 05-2416 (forcible mixing in the developer unit) from 20 to 30 seconds to mix the developer material. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 694 Make sure that there is no fingerprints or oil staining on part of the original glass on where the original scale is mounted since the shading correction plate is located below the scale to be scanned. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 16...

  • Page 695: Feed Unit

    7.6.2 Feed unit B1 B2 Fig. 7-13 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 17...
  • Page 696 The quantity of molykote should be smaller than that to be applied to the other parts. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 18...

  • Page 697: Duplexing Unit

    ADU transport roller 1 18-6 ADU transport roller 2 18-5 ADU transport roller 3 18-7 Duplexing bridge transport 20-12 roller Pulley stud Paper guide 19-2 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 19...

  • Page 698: Bypass Feed Unit

    Make sure that the grease does not adhere to the roller surface. Wipe it off with alcohol if adhered. Apply grease on the inner surface Fig. 7-16 Apply white grease Fig. 7-17 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 20...

  • Page 699: Main Charger

    * E1: Main charger case Clean the main charger case with a cloth soaked in water and squeezed tightly, and then wipe them with a dry cloth. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)

  • Page 700: Drum / Cleaner Unit / Filter

    (V0) sensor shutter Discharge LED 64-20 Needle electrode cleaner 59-4 detection sensor Ozone filter-1 248/275/303 49-4 Ozone filter-2 248/275/303 49-14 Toner filter 248/275/303 49-11 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 22...
  • Page 701 So hold the levers (shown as “A” in the figure below) when you hold the drum or the drum cleaner unit. Do not hook your finger on the flange hole on the rear side. Fig. 7-21 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 702 * F4: Blade side seal Be sure to attach the blade side seals according to the criteria in the figure below. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 24...
  • Page 703 So be sure to replace it periodically. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...

  • Page 704: Developer Unit (K, Y, M, And C)

    Then clean the doctor blade by running the jig for 3 times to and fro along with the edge of the blade. Fig. 7-25 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 26...
  • Page 705 If you cannot find any foreign matter, exchange the developer material. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 706 After replacing the developer material, be sure to perform the auto-toner sensor adjustment and then image quality control initialization.  P. 6-2"6.1.2 Adjustment of the Auto-Toner Sensor"  P. 6-4"6.1.3 Performing Image Quality Control" e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 28...
  • Page 707 Coating sheets) counts) Waste toner box full 65-45 detection sensor Waste toner amount 65-45 detection sensor Waste toner detection 5-17 sensor © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 29...

  • Page 708: Transfer Belt Unit / Transfer Belt Cleaning Unit

    Counter resetting is not possible in the PM support mode because the transfer belt is not a PM part. Therefore reset the counter in the PM management setting (08-6328-0) after the transfer belt has been replaced. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 30...
  • Page 709 Do not place the blade near a heat source. 2. Cleaning procedure Clean the blade edge with a cloth moistened with water and squeezed lightly. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 31...
  • Page 710 Cleaning on the back side of the Mylar is not necessary even if it is dirty. Urethane foam Recovery blade Cleaning Mylar Urethane foam Fig. 7-33 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 32...
  • Page 711 Clean the image quality sensor, image position aligning sensor (Front/Center/Rear) and the sensor shutter when replacing the transfer belt cleaning blade and the blade seal, or the transfer belt itself. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)

  • Page 712: Nd Transfer Roller Unit

    TRU waste toner box 496/550/606 27-47 TRU waste toner amount 27-46 detection sensor TRU waste toner auger drive gear (tooth face and shaft) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 34...
  • Page 713 Normal Being caught Coming up on Side seal Side seal Side seal Blade Blade Blade Fig. 7-38 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 35...
  • Page 714 After the TRU waste toner box was replaced, apply 1 rice-sized grain of white grease (Molykote EM30-L) over the teeth of the TRU waste toner auger drive gear. Fig. 7-40 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 36...
  • Page 715 When the energy saver or the sleep mode is OFF or the settings are changed, PM parts of the fuser unit must be managed with the driving count together with the printing count. * L1: Pressure roller, M6: Fuser belt © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 716 Do not deform or damage the thermistor during the cleaning. Replace the thermistor with a new one if it is damaged or deformed regardless of degree. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 38...
  • Page 717 250,000 sheets e-STUDIO6550C every 275,000 sheets every 275,000 sheets * L15: Rotor If the surface of the rotor is dirty, wipe off the dirt. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 39...

  • Page 718: Bridge Unit

    Cleaning tion/ list (x 1,000 (x 1,000 drive check Coating sheets) counts) Upper paper exit roller 36-6 Lower paper exit roller 35-27 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 40...
  • Page 719 Reverse registration roller 84-1 Exit intermediate roller 86-26 Exit/reverse roller 86-26 Reverse roller 83-16 Exit roller 86-28 Platen sheet B or A 92-3 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 41...

  • Page 720: Lcf (Mp-2501)

    Coating sheets) counts) Pickup roller 5-46 Feed roller Separation roller Drive gear (tooth face) Brush unit Paper path section Sensor section e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 42...
  • Page 721 Remove the brush unit and feed roller, clean the paper dust of paper path section and the shaded area of figure bellow. Shaded area Fig. 7-48 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 43...

  • Page 722: Preventive Maintenance Checklist (E-Studio5560C/6560C/6570C)

    8. When you pull out the process unit and then set it back to the equipment, perform the code 05-2416 (forcible mixing in the developer unit) from 20 to 30 seconds to mix the developer material. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 44...
  • Page 723 Make sure that there is no fingerprints or oil staining on part of the original glass on where the original scale is mounted since the shading correction plate is located below the scale to be scanned. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 724 7.7.2 Feed unit B1 B2 Fig. 7-50 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 46...
  • Page 725 The quantity of molykote should be smaller than that to be applied to the other parts. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 726 ADU transport roller 1 18-6 ADU transport roller 2 18-5 ADU transport roller 3 18-7 Duplexing bridge transport 20-12 roller Pulley stud Paper guide 19-2 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 48...
  • Page 727 Make sure that the grease does not adhere to the roller surface. Wipe it off with alcohol if adhered. Apply grease on the inner surface Fig. 7-53 Apply white grease Fig. 7-54 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 49...
  • Page 728 * E1: Main charger case Clean the main charger case with a cloth soaked in water and squeezed tightly, and then wipe them with a dry cloth. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 50...
  • Page 729 (V0) sensor shutter Discharge LED 64-20 Needle electrode cleaner 59-4 detection sensor Ozone filter-1 248/275/303 49-4 Ozone filter-2 248/275/303 49-14 Toner filter 248/275/303 49-11 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 51...
  • Page 730 So hold the levers (shown as “A” in the figure below) when you hold the drum or the drum cleaner unit. Do not hook your finger on the flange hole on the rear side. Fig. 7-58 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 52...
  • Page 731 * F4: Blade side seal Be sure to attach the blade side seals according to the criteria in the figure below. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 732 So be sure to replace it periodically. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 54...
  • Page 733 Then clean the doctor blade by running the jig for 3 times to and fro along with the edge of the blade. Fig. 7-62 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 734 If you cannot find any foreign matter, exchange the developer material. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 56...
  • Page 735 After replacing the developer material, be sure to perform the auto-toner sensor adjustment and then image quality control initialization.  P. 6-2"6.1.2 Adjustment of the Auto-Toner Sensor"  P. 6-4"6.1.3 Performing Image Quality Control" © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 57...
  • Page 736 Coating sheets) counts) Waste toner box full 65-45 detection sensor Waste toner amount 65-45 detection sensor Waste toner detection 5-17 sensor e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 58...
  • Page 737 Counter resetting is not possible in the PM support mode because the transfer belt is not a PM part. Therefore reset the counter in the PM management setting (08-6328-0) after the transfer belt has been replaced. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 738 Do not place the blade near a heat source. 2. Cleaning procedure Clean the blade edge with a cloth moistened with water and squeezed lightly. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 60...
  • Page 739 Cleaning on the back side of the Mylar is not necessary even if it is dirty. Urethane foam Recovery blade Cleaning Mylar Urethane foam Fig. 7-70 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 61...
  • Page 740 Clean the image quality sensor, image position aligning sensor (Front/Center/Rear) and the sensor shutter when replacing the transfer belt cleaning blade and the blade seal, or the transfer belt itself. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 62...
  • Page 741 TRU waste toner box 496/550/606 27-47 TRU waste toner amount 27-46 detection sensor TRU waste toner auger drive gear (tooth face and shaft) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 63...
  • Page 742 Normal Being caught Coming up on Side seal Side seal Side seal Blade Blade Blade Fig. 7-75 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 64...
  • Page 743 After the TRU waste toner box was replaced, apply 1 rice-sized grain of white grease (Molykote EM30-L) over the teeth of the TRU waste toner auger drive gear. Fig. 7-77 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 744 When the energy saver or the sleep mode is OFF or the settings are changed, PM parts of the fuser unit must be managed with the driving count together with the printing count. * L1: Pressure roller, M6: Fuser belt e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 66...
  • Page 745 Do not deform or damage the thermistor during the cleaning. Replace the thermistor with a new one if it is damaged or deformed regardless of degree. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM)
  • Page 746 250,000 sheets e-STUDIO6570C every 275,000 sheets every 275,000 sheets * L15: Rotor If the surface of the rotor is dirty, wipe off the dirt. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 68...
  • Page 747 Cleaning tion/ list (x 1,000 (x 1,000 drive check Coating sheets) counts) Upper paper exit roller 36-6 Lower paper exit roller 35-27 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 69...
  • Page 748 Reverse registration roller 84-1 Exit intermediate roller 86-26 Exit/reverse roller 86-26 Reverse roller 83-16 Exit roller 86-28 Platen sheet B or A 92-3 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 70...
  • Page 749 Coating sheets) counts) Pickup roller 5-46 Feed roller Separation roller Drive gear (tooth face) Brush unit Paper path section Sensor section © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 71...
  • Page 750 Remove the brush unit and feed roller, clean the paper dust of paper path section and the shaded area of figure bellow. Shaded area Fig. 7-85 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 72...

  • Page 751: Storage Of Supplies And Replacement Parts

    Avoid storing copy paper in places where it may be subjected to high humidity. After a package is opened, be sure to place and store it in a storage bag. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C...
  • Page 752 *2: The following seal is attached to the 2nd transfer roller cleaning blade. Part Qty. P - I 2nd transfer roller side seal 29-34 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 74...

  • Page 753: Maintenance Part List

    Color test chart For test print (A3/LD) 201-25 *1: Part list represents the page item in “e-STUDIO5540C/6540C/6550C, e-STUDIO5560C/ 6560C/6570C Service Parts List”. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 75...
  • Page 754 14,15 Fig. 7-86 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 76...

  • Page 755: Grease List

    Replace them with new ones if necessary. Check the performance of all the switches and sensors. Replace them with new ones if necessary. Clean inside the equipment thoroughly. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C PREVENTIVE MAINTENANCE (PM) 7 - 77...

  • Page 756: Machine Refreshing Checklist (E-Studio5560C/6560C/6570C Only)

    Development drive unit Paper feeding drive unit Fuser drive unit Transfer belt 31-33 1st transfer roller 30-58 31-23 2nd transfer facing roller 30-34 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved PREVENTIVE MAINTENANCE (PM) 7 - 78...

  • Page 757: Error Code And Troubleshooting

    If a problem continues even after performing all troubleshooting and technical tips, report the problem to the appropriate Toshiba service center along with the following information. This information will help the service center understand your problem and take quick action to find the solution.

  • Page 758: Collection Of Debug Logs With A Usb Device

    If there is no beeping after the LED starts blinking (about 20 minutes), try procedure from step 1 again. • If the USB device is inserted when the MFP is not ready, the debug logs cannot be collected. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 2...
  • Page 759 SS= second) After the debug logs have been collected, be sure to send them to the service center together with a report. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 3...

  • Page 760: Traceability Label

    A traceability label on which a management No. at the manufacturing has been printed is attached to some units. If a problem occurs in a unit, report it to the appropriate Toshiba service center along with the traceability label information to help them to understand it.
  • Page 761 [ 3 ] Label attachment position Fig.8-1 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 5...

  • Page 762: Error Code List

    4th drawer is incorrect. E075 Option LCF media type mis-setting jam: P. 8-69 The media type setting of the option LCF is incorrect. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 6...
  • Page 763 P. 8-52 reaching the registration sensor): The paper does not reach the registration sensor after it has passed the 1st drawer feed sensor. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 7...
  • Page 764 2nd drawer feed sensor): The paper does not reach the 2nd drawer transport sensor after it has passed the 3rd drawer feed sensor. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 8...
  • Page 765 P. 8-59 reaching the tandem LCF feed sensor): Paper fed from the Tandem LCF does not reach the tandem LCF transport sensor. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 9...
  • Page 766 (when scanning obverse side) or the reverse sensor (when scanning reverse side). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 10...
  • Page 767 RADF open jam P. 8-85 E871 Cover open jam in the read ready status P. 8-85 E890 ADF time out jam P. 8-85 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 11...
  • Page 768 [MJ-1103/1104] EA28 Paper transport jam (assisting arm P. 8-92 operation delay): [MJ-1103/1104] EA29 Paper transport jam (stack transport delay): P. 8-92 [MJ-1103/1104] e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 12...
  • Page 769 Sideways adjustment motor (M2) home P. 8-100 position detection error ED12 Shutter home position error P. 8-101 ED13 Front alignment plate home position error P. 8-101 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 13...
  • Page 770 Hole Punch Unit paper trailing edge skew P. 8-110 detection abnormality: One of the 2 skew sensors cannot detect the paper within a fixed time. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 14...
  • Page 771 EF28 Hole Punch Unit paper edge detection P. 8-111 order abnormality-2: The paper trailing edge is detected before its skew is detected. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 15...

  • Page 772: Service Call

    LCF) C1C0 Option LCF tray-up motor abnormality: The P. 8-114 option LCF tray-up motor is not moving normally e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 16...
  • Page 773 (high temperature abnormality) C461 Pressure roller heater 40°C detection (Not P. 8-120 determined) C462 Pressure roller heater 40°C detection P. 8-120 (Determined) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 17...
  • Page 774 C8B0 RADF original exit motor abnormality: An error P. 8-132 signal has been detected when the motor is rotating. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 18...
  • Page 775 Paper holding arm motor abnormality P. 8-143 CB30 Movable tray shift motor abnormality P. 8-143 [MJ-1103/1104] CB31 Movable tray paper-full detection error P. 8-143 [MJ-1103/1104] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 19...
  • Page 776 Stack transport motor abnormality: The stack P. 8-151 transport motor is not rotating or the stack transport belt is not moving normally. [MJ- 1103/1104] e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 20...
  • Page 777 P. 8-182 CDE0 Paddle motor abnormality: The paddle motor P. 8-155 is not rotating or the paddle is not rotating normally. [MJ-1103/1104] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 21...
  • Page 778 CFA1 Media sensor output abnormality during paper P. 8-140 passing: The sensor output value while paper is being passed is not normal. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 22...
  • Page 779 F104 HDD data error: Abnormality is detected in the P. 8-194 data of HDD. F105 HDD other error P. 8-194 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 23...
  • Page 780 Data Overwrite option (GP-1070) disabled P. 8-207 F350 Circuit related SLG board abnormality P. 8-137 service call F400 SYS board cooling fan abnormality P. 8-137 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 24...
  • Page 781 F600 Software update error P. 8-209 F700 Overwrite error P. 8-210 F800 Date error P. 8-210 F900 Model information error P. 8-211 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 25...

  • Page 782: Error In Internet Fax / Scanning Function

    Bad sequence of commands Destination mail address error P. 8-218 (RFC: 503) 2504 Command parameter not HOST NAME error P. 8-218 implemented (RFC: 504) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 26...
  • Page 783 Exceeding maximum number of P. 8-222 range is reached. documents 2BF2 Maximum number of folder range Exceeding maximum number of P. 8-223 is reached. folders © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 27...
  • Page 784 Failed to process your Job. HDD full failure during P. 8-228 Insufficient disk space. processing 2C61 Failed to read AddressBook Address Book reading failure P. 8-229 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 28...
  • Page 785 Encryption PDF enforced P. 8-235 permitted. mode error 2D45 Failed in making meta data. Meta data creation error (Scan P. 8-236 to File) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 29...
  • Page 786 USB storage 2E45 Failed in making meta data. Meta data creation error in P. 8-242 USB storage (Scan to File) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 30...
  • Page 787 Offramp security error P. 8-247 detected in the received mail. 3C70 Power Failure has been occurred Power failure error P. 8-247 in Email receiving. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 31...
  • Page 788 File I/O Error has been occurred in File I/O error P. 8-249 this mail. The mail could not be 3F20 P. 8-249 received until File I/O is recovered. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 32...

  • Page 789: Printer Function Error

    4321 No privilege for print settings: No privilege to print with the specified P. 8-253 settings is given. (Print setting permission) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 33...

  • Page 790: Topaccess Related Error/Communication Error With External Application

    5017 TOSHIBA Remote monitoring Other SSL certificate related P. 8-257 system error error: SSL certificate is invalid. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 34...
  • Page 791 Failed to import the file - Internal Data import from TopAccess P. 8-262 error failed due to an internal error, the cause of which is unknown © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 35...

  • Page 792: Mfp Access Error

    Message displayed in the Error code Contents Troubleshooting TopAccess screen 7101 Failed to update Copier Firmware System firmware installation P. 8-267 failure e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 36...

  • Page 793: Network Error

    Failed in connection to P. 8-270 Server/Switch authentication server and switch. 8024 Certificate verification Failure Failed in verification of certificate. P. 8-271 © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 37...
  • Page 794 Ipsec error for ike timeout P. 8-276 804B Invalid manual key data Ipsec error id manual key is not P. 8-276 valid e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 38...
  • Page 795 Skew error due to difference in Authentication Error - Clock Time between Server and MFP Skew error due to difference in Time between Server and MFP © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 39...

  • Page 796: Error History

    1: Masking 2: Trimming 3: Mirror image 4: Unused 5: NEG/POS Edge erase/Dual-page 0: Unused 1: Edge erase 2: Dual-page3: Edge erase and Dual-page e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 40...
  • Page 797 H: Special paper 2/ reverse I: Envelope J: Tab paper Z: Unused RADF size mixed 0: Unused 1: Size mixed 2: Single-size document Workflow ID: 10-digit ID © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 41...

  • Page 798: Diagnosis And Prescription For Each Error Code

    • Connector check (CN309) • Board check Replace parts Remarks Upper paper exit sensor Exit motor PFC board DRV board LGC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 42...
  • Page 799 PFC board • Connector check (CN500, CN515, CN516) • Board check DRV board • Connector check (CN537, CN539, CN540) • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 43...
  • Page 800 Connector check (CN309) • Board check Replace parts Remarks Lower paper exit sensor exit motor PFC board DRV board LGC board Exit roller e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 44...

  • Page 801: Paper Misfeeding

    • Connector check • Harness check Bypass motor • Motor check (Perform the output check: 03-126) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 45...
  • Page 802 Board check Drive unit, Rollers • Gear check • Roller check Replace parts Remarks 1st drawer feed sensor Feed motor PFC roller Rollers e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 46...
  • Page 803 • Harness check PFC board • Connector check (CN502, CN505) • Board check Drive unit, Rollers • Gear check • Roller check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 47...
  • Page 804 Paper fed from the LCF does not reach the LCF feed sensor. Check item Measures Option LCF feed sensor • Sensor check (Perform the input check: 03-[SCAN]ON/[5]/[E]) • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 48...
  • Page 805 Board check Drive unit, Rollers • Gear check • Roller check Replace parts Remarks LCF feed sensor LCF feed clutch PFC board Rollers © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 49...

  • Page 806: Paper Transport Jam

    After these codes are changed, perform solid duplex- printing and check that there is no faint or void image on the leading/trailing edge of the paper. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 50...
  • Page 807 Drive unit, Rollers • Gear check • Roller check Replace parts Remarks Fuser transport sensor LGC board ADU board PFC board Rollers © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 51...
  • Page 808 Board check Drive unit, Rollers • Gear check • Roller check Replace parts Remarks Registration sensor Transport motor-1 PFC board LGC board Rollers e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 52...
  • Page 809 Check item Measures 1st drawer transport sensor • Sensor check (Perform the input check: 03-[SCAN]ON/[1]/[D]) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 53...
  • Page 810 Drive unit, Rollers • Gear check • Roller check Replace parts Remarks 2nd drawer transport sensor Transport motor-2 Feed motor PFC board Rollers e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 54...
  • Page 811 Connector check • Harness check LCF transport motor • Motor check (Perform the output check: 03-127) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 55...
  • Page 812 3rd drawer transport clutch • Clutch check (Perform the output check: 03-252) • Connector check • Harness check Replace parts Remarks 3rd drawer transport clutch e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 56...
  • Page 813 [E370] 3rd drawer transport jam (Paper not reaching the 3rd drawer transport sensor) Classification Error item Paper transport jam Paper fed from the 3rd drawer does not reach the 3rd drawer transport sensor. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 57...
  • Page 814 Motor check (Perform the output check: 03-122) • Connector check • Harness check PFC board • Connector check (CN502, CN506) • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 58...
  • Page 815 Roller check Replace parts Remarks Tandem LCF transport sensor Tandem LCF transport clutch Tandem LCF feed clutch Feed/transport motor PFC board Rollers © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 59...
  • Page 816 Connector check (CN491, CN497) • Harness check Reverse motor • Motor check (Perform the output check: 03-132/134) • Connector check (CN537, CN539) • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 60...
  • Page 817 Drive unit, Rollers • Gear check • Roller check Replace parts Remarks Duplexing unit path exit sensor ADU motor-1 ADU motor-2 PFC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 61...
  • Page 818 • Connector check • Harness check Reverse motor • Motor check (Perform the output check: 03-132/134) • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 62...
  • Page 819 Connector check (CN514, CN515) • Board check Drive unit, Rollers • Gear check • Roller check Replace parts Remarks Registration sensor Registration motor PFC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 63...
  • Page 820 1st drawer feed sensor Bypass feed sensor ADU exit sensor Registration sensor 1st drawer feed sensor 2nd drawer feed sensor ADU board LGC board Rollers e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 64...
  • Page 821 Connector check (CN516) • Board check Drive unit, Rollers • Gear check • Roller check Replace parts Remarks Registration sensor PFC board Rollers © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 65...

  • Page 822: Other Paper Jam

    After these codes are changed, perform solid duplex- printing and check that there is no faint or void image on the leading/trailing edge of the paper. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 66...
  • Page 823 03-[ALL]OFF/[9]/[D] clinging detection sensor 1st drawer transport sensor 03-[SCAN]ON/[1]/[D] Fuser Duplexing unit Fuser transport sensor 03-[ALL]OFF/[2]/[C] 03-[COPY]ON/[5]/[F] Reverse path sensor 03-[ALL]OFF/[1]/[C] 03-[SCAN]ON/[3]/[E] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 67...
  • Page 824 Paper size detection is performed at the first sheet of paper when the drawer is opened or closed, or when the power of the equipment is turned ON. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 68...
  • Page 825 If the error still occurs, check the following. Power • Check if the error is cleared by turning the power OFF and then back ON. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 69...
  • Page 826 Connector check (CN319, CN320) • Harness check • Board check • Connector check • HDD check Replace parts Remarks SYS board IMG board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 70...
  • Page 827 Sensor in the jamming area • Sensor check (Refer to the table below) • Harness check • Connector check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 71...
  • Page 828 Lower paper exit sensor 03-[ALL]OFF/[4]/[C] 03-[COPY]ON/[5]/[G] Reverse section Reverse path Reverse section paper 03-[COPY]ON/[8]/[F] cover transport detection sensor Finisher Finisher door Sensors in the finisher e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 72...
  • Page 829 03-[SCAN]ON/[1]/[A] (equipment) cover 3rd drawer/tandem LCF 03-[SCAN]ON/[1]/[B] transport sensor 2nd drawer transport sensor 03-[SCAN]ON/[1]/[C] LCF side cover Option LCF feed sensor 03-[SCAN]ON/[5]/[E] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 73...
  • Page 830 Lower paper exit sensor 03-[ALL]OFF/[4]/[C] 03-[COPY]ON/[5]/[G] Reverse section Reverse path Reverse section paper 03-[COPY]ON/[8]/[F] cover transport detection sensor Finisher Finisher door Sensors in the finisher e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 74...

  • Page 831: Cover Open Jam

    • Board check LGC board • Connector check (CN338) • Board check Replace parts Remarks ADU opening/closing switch ADU board LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 75...
  • Page 832 Measures Bridge unit • Close the bridge unit if it is opened. • Remove if there is any paper before closing it. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 76...
  • Page 833 Switch check (Perform the input check: 03-[COPYON]/[8]/[A]) • Connector check • Harness check LGC board • Connector check (CN331) • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 77...

  • Page 834: Radf Jam

    Connector check • Harness check RADF board • Connector check (CN74) • Board check Drive unit, Rollers • Gear check • Roller check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 78...
  • Page 835 Connector check • Harness check RADF board • Connector check (CN75) • Board check Drive unit, Rollers • Gear check • Roller check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 79...
  • Page 836 If a jam still occurs, turn the power OFF and then back ON to check if the equipment operates normally. [E727] Jam not reaching the original reading end sensor Classification Error item RADF jam e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 80...
  • Page 837 RADF jam The trailing edge of the original does not pass the original exit/reverse sensor after its leading edge has reached this sensor. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 81...
  • Page 838 [E745] Jam not reaching the original exit reverse sensor Classification Error item RADF jam Check item Measures Intermediate transport roller • Cleaning e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 82...
  • Page 839 • Harness check Original width detection sensor-3 • Sensor check (Perform the input check: 03: [FAX]/ON/[5]/[D]) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 83...
  • Page 840 Harness check RADF board • Connector check (CN74) • Board check Replace parts Remarks Original exit reverse sensor RADF board Perform the 05-3210 e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 84...
  • Page 841 ADF time out jam Check item Measures RADF • Check if there is any paper in the RADF. Remove it if there © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 85...

  • Page 842: Jam In Bridge Unit

    Board check Replace parts Remarks Bridge unit transport sensor-1 Bridge unit transport entrance motor Bridge unit transport exit motor LGC board DRV board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 86...
  • Page 843 • Harness check • Board check Replace parts Remarks Bridge unit transport sensor-2 LGC board Roller Transport roller of the bridge unit © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 87...

  • Page 844: Paper Jam In Finisher Section

    Entrance sensor (S1) • Sensor check • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 88...
  • Page 845 • Sensor check • Connector check • Harness check Paper position sensor (S6-2) • Sensor check • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 89...
  • Page 846 Entrance motor (M1) • Motor check • Connector check • Harness check Finisher controller board • Connector check(CN6, CN26) • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 90...
  • Page 847 Connector check • Harness check Finisher controller board • Connector check(CN26) • Board check Replace parts Remarks Entrance sensor (S1) Finisher controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 91...
  • Page 848 Error item Finisher jam The paper which has passed through the inlet sensor does (Finisher section) not reach the transport sensor. [MJ-1103/1104] e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 92...
  • Page 849 Sensor check • Connector check • Harness check Stationary tray opening/closing • Sensor check switch (SW2) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 93...
  • Page 850 Connector check • Harness check Finisher controller board • Connector check(CN7) • Board check Replace parts Remarks Entrance sensor (S1) Finisher controller board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 94...

  • Page 851: Paper Jam In Saddle Stitcher Section

    • Connector check(J10, J11) • Board check Replace parts Remarks Delivery cover sensor (PI3) Inlet cover sensor (PI9) Saddle stitcher controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 95...
  • Page 852 Remove it if there is. No. 1 paper sensor (PI18) • Sensor check • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 96...
  • Page 853 • Board check Saddle stitcher controller board • Connector check(CN20) • Board check Finisher controller board • Connector check • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 97...

  • Page 854: Paper Jam In Puncher Unit

    The printing has not finished normally because of an error occurring on the interface between the SYS board and the engine firmware at the end of printing. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 98...
  • Page 855 • Connector check • Board check LGC board • Connector check • Board check Replace parts Remarks Finisher controller board LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 99...
  • Page 856 Punch controller board • Connector check • Board check Replace parts Remarks Sideways adjustment motor (M2) Sideways deviation HP sensor (S3 Punch controller board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 100...
  • Page 857 Connector check • Board check Replace parts Remarks Front alignment plate home position sensor (S7) Front alignment motor (M9) Finisher controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 101...
  • Page 858 [ED16] Buffer tray home position error Classification Error item Finisher jam (Finisher section) The buffer tray is not at the home position. [MJ-1103/1104] e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 102...
  • Page 859 Buffer tray guide motor (M3) Saddle controller board [EF11] Saddle Stitch Finisher stapling error (front) Classification Error item Finisher jam (Saddle section) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 103...
  • Page 860 Is there any mechanical problem when the paper holding cam is rotated? Paper holding home position sensor • Sensor check (S38) • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 104...
  • Page 861 Connector check (CN5) • Board check Replace parts Remarks Side alignment home position sensor (S36) Side alignment motor (M15) Saddle controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 105...
  • Page 862 Folding blade clutch (CLT3) Saddle controller board [EF18] Saddle Stitch Finisher additional folding roller home position detection abnormality Classification Error item Finisher jam (Saddle section) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 106...
  • Page 863 Stacker paper detection sensor (S30) • Sensor check • Connector check • Harness check Saddle controller board • Connector check (CN19) • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 107...
  • Page 864 • Harness check Punch controller board • Connector check (CN19) • Board check Replace parts Remarks Skew sensor (S7-1/S7-2) Punch controller board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 108...
  • Page 865 • Sensor check • Connector check • Harness check Sideways adjustment motor (M2) • Motor check • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 109...
  • Page 866 Skew sensor (S7-1/S7-2) Punch controller board [EF25] Hole Punch Unit paper leading edge detection abnormality Classification Error item Finisher jam (Saddle section) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 110...
  • Page 867 Connector check • Harness check Punch controller board • Connector check • Board check Replace parts Remarks Skew sensor (S7-1/S7-2) Punch controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 111...

  • Page 868: Paper Feeding System Related Service Call

    Connector check • Harness check Tray-up sensor • Sensor check (Perform the input check: 03-[COPY]ON/[9]/[F], /[9]/[E]) • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 112...
  • Page 869 LCF) Check item Measures LCF end fence motor • Motor check (Perform the output check: 03-256) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 113...
  • Page 870 Connector check (CN503) • Harness check • Board check Replace parts Remarks Option LCF bottom sensor Option LCF top sensor LCF board PFC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 114...

  • Page 871: Scanning System Related Service Call

    2. Check if the harness is scratched or open circuited. Parts to be replaced Remark Lens unit SLG board Exposure lamp Supply harness © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 115...
  • Page 872 1. Check if the harness is properly connected to the sensor sensor 2. Check if the harness is caught or open circuited. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 116...
  • Page 873 1. Check if the fuse on the LVPS is open circuited. Parts to be replaced Remark SLG board Fuse Supply harness LVPS © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 117...

  • Page 874: Fuser Unit Related Service Call

    4. Turn the power OFF and then back ON. Make sure that the equipment enters the normal ready state. Replace parts Remarks Thermopiles Fuser unit IH coil IH board LGC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 118...
  • Page 875 The error occurred during printing: “24” or “25” • The error occurred during energy saving: “27” • A paper jam occurred: “29” © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 119...
  • Page 876 [C462] Pressure roller temperature detection (40 degrees C) abnormality (determined) [C464] Pressure roller thermistor temperature difference abnormality Classification Error item Fuser unit related service call e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 120...
  • Page 877 Pressure roller thermistor • Sensor check • Install check • Is the pressure roller rear thermistor contacted with the pressure roller surface securely? © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 121...
  • Page 878 Switch check • Install check Thermostat • Sensor check • Install check Fuser unit • Unit check • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 122...
  • Page 879 “16” to “0”. Replace parts Remarks Power supply IH board [C480] IGBT high temperature abnormality Classification Error item Fuser unit related service call © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 123...
  • Page 880 Check if the power voltage is normal.(Is the voltage during the operation ±10% of the rated voltage?) • Connector check (CN403, CN409) IH board • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 124...
  • Page 881 Connector check (CN404) • Harness check IH board • Connector check • Board check Replace parts Remarks Fuser unit LGC board Switching regulator © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 125...
  • Page 882 [C4E2] Fuser belt rotation detection sensor abnormality Classification Error item Fuser unit related service call The fuser belt does not rotate or does so incorrectly. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 126...

  • Page 883: Communication Related Service Call

    Measures RADF board • Connector check (CN70, CN71) • Harness check • Board check SLG board • Connector check • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 127...
  • Page 884 Check item Measures Finisher • Check if the specified finisher is attached. LGC board • Connector check • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 128...
  • Page 885 Connector check • Harness check Finisher controller board • Connector check • Board check Replace parts Remarks LGC board Finisher controller board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 129...
  • Page 886 Check the version of the scanner ROM. • Connector check IMG board • Connector check Replace parts Remarks SYS board SLG board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 130...

  • Page 887: Radf Related Service Call

    Harness check • Board check RADF read motor (MR2) • Motor check (Perform the output check: 03-283) • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 131...
  • Page 888 RADF exit motor RADF board Replace the RADF board, and then perform the automatic adjustment for the original reading start sensor (05-3210). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 132...

  • Page 889: Circuit Related Service Call

    SRAM board • Connector check • Board check LGC board • Connector check • Board check Replace parts Remarks SRAM board LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 133...
  • Page 890 Does service call still occur even after turning OFF the main power switch then back ON? SLG board • Connector check (CN12) • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 134...
  • Page 891 [C963] Connection detection error between the IMG board and the LGC board Classification Error item Circuit related service call 3.3V output from the IMG board not detected on the LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 135...
  • Page 892 SYS board [F090] SRAM abnormality on the SYS board Classification Error item Circuit related service call SRAM abnormality on the SYS board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 136...
  • Page 893 SLG board. [F400] SYS board cooling fan abnormality Classification Error item Circuit related service call SYS board cooling fan abnormality © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 137...

  • Page 894: Laser Optical Unit Related Service Call

    Replace parts Remarks Polygonal motor Laser unit cooling fan (front) Laser unit cooling fan (rear) LGC board Laser optical unit. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 138...
  • Page 895 • Check if the equipment is grounded. Replace parts Remarks Shutter motor Shutter sensor (home position) Shutter sensor (end position) LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 139...
  • Page 896 Even if the media sensor is in a faulty condition, any message notifying this will not be appear. Check the condition with the error history. Replace parts Remarks Media sensor (S69) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 140...

  • Page 897: Finisher Related Service Call

    The buffer tray guide motor is not rotating or the buffer tray guide is not moving normally. [MJ-1103/1104] You receive a [CB11] error when the [ED16] error occurs three times in succession. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 141...
  • Page 898 Motor check • Connector check • Harness check Finisher control board • Connector check (CN13) • Board check Replace parts Remarks Exit motor e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 142...
  • Page 899 [CB31] Movable tray paper-full detection error Classification Error item Finisher related service call The actuator of the movable tray paper-full detection sensor does not move smoothly. [MJ-1103/1104] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 143...
  • Page 900 You receive a [CB50] error when the [EA50] error occurs three times in succession. Check item Measures Stapler • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 144...
  • Page 901 Stapler unit shift motor (M4) • Motor check • Connector check • Harness check Finisher control board • Connector check (CN1, CN5) • Board check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 145...
  • Page 902 Measures Finisher control board • Update the firmware version of the finisher control PC board (FIN). • Connector check • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 146...
  • Page 903 Check if the conductor pattern on the saddle controller PC board (SDL) is open circuited or short circuited. • Connector check • Board check Replace parts Remarks Saddle controller PC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 147...
  • Page 904 Saddle transport motor (M16) • Motor check • Connector check • Harness check Saddle control PC board (SDL) • Connector check (CN18) • Board check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 148...
  • Page 905 Saddle control PC board (SDL) • Connector check • Board check Replace parts Remarks Stitcher home position switch Stitcher motor Saddle control PC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 149...
  • Page 906 Board check Replace parts Remarks Paper folding motor clock sensor Paper folding home position sensor Paper folding motor Saddle control PC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 150...
  • Page 907 -1 and -2 is not rotating normally. [MJ-1103/1104] You receive a [CC31] error when the [ED12] error occurs three times in succession. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 151...
  • Page 908 Motor check • Connector check • Harness check Sideways deviation home position • Sensor check sensor (S3) • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 152...
  • Page 909 Punch motor clock sensor (PI62) • Sensor check • Connector check • Harness check Punch motor (M3) • Motor check • Connector check • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 153...
  • Page 910 6102] Abnormality of checksum value on Hole punch controller PC board is detected when the power is turned on. (CC72) [MJ- 6102] e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 154...
  • Page 911 Connector check • Harness check Finisher control PC board (FIN) • Connector check (CN6) • Board check Replace parts Remarks Paddle motor © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 155...
  • Page 912 Connector check (when MJ-6102 is installed) • Board check Replace parts Remarks Finisher control PC board Hole punch control PC board (when MJ-6102 is installed) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 156...

  • Page 913: Image Control Related Service Call

    Set the value to “0” (not performed automatically). Power OFF < Checking the abnormal status on image position alignment > [0] [5] Power ON [4720] [START] © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 157...
  • Page 914  K on the front side / C on the rear side / Y on the front side detection abnormality Press the [START] button After [1] is pressed, then press the [START] button. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 158...
  • Page 915 (03-117: Image position aligning sensor / LED Press the [START] button. Check how items [G] and [H] are displayed while [8] is pressed. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 159...
  • Page 916 If the image position aligning sensors on all sides are operating normally, proceed to step (30). In other cases, proceed to step (29). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 160...
  • Page 917 Select “C”, “M”, “Y” or “K”, then press the [START] button. Press the [CLEAR] button after one sheet of test pattern has been exited. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 161...
  • Page 918 Is the image printed normally without white streaks in the secondary scanning direction? Check if the slit glass of the laser optical unit is stained. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 162...
  • Page 919 Check if any of the springs for supplying power to the transfer belt unit is deformed. Replace the spring if it is deformed. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 163...
  • Page 920 Correct it if needed. Proceed to step (9). (to step (5) for the second time) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 164...
  • Page 921 Set the values of “Image quality closed-loop control / Contrast voltage (08-2486)” and “Drum surface potential sensor control setting (08- 2561)” to “0” (Invalid). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 165...
  • Page 922 Use “Image quality control abnormal detection counter Y to K display/0 clearing (08- 2528 to 2531)” to check the abnormal occurring condition for each color. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 166...
  • Page 923 Set the values of “Image quality closed-loop control / Contrast voltage (08-2486)” and “Image quality closed- loop control / Laser power (08-2561)” to “1” (Valid). © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 167...
  • Page 924 [CE41] Image quality TRC control test pattern abnormality Classification Error item Image control related service call The image quality TRC control test pattern is not printed normally. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 168...
  • Page 925 3. Return both values of the codes 08-2600 and 08-8103 to 1. Then proceed to step 3. If it is the second time, proceed to step 4. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING...
  • Page 926 [CE42] Image quality TRC control test pattern abnormality (EFI printer board) Classification Error item Image control related service call Image quality TRC control test pattern is not printed normally. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 170...
  • Page 927 The output value of the drum thermistor-K is out of a specified range. (CE90) Check item Measures EPU tray (process unit) • Connection check (05-2788) • Connector check(CN551, CN553, CN556) • Harness check © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 171...
  • Page 928 Drum (Y, M, C, K) • Drum check (Check if the aluminum section of the drum flange is worn out.) Replace parts Remarks Drum motor (K) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 172...
  • Page 929 K drum phase sensor Color drum phase sensor LGC board Cleaning blade (Y, M, C, K) Needle electrode Drum (Y, M, C, K) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 173...

  • Page 930: Copy Process Related Service Call

    (Perform the output check: 03-115) • Connector check • Driving section check (Is there any abnormality on the rotation?) • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 174...
  • Page 931 Check if the contact section between the gear and the shaft is worn out. Replace parts Remarks Developer unit motor-K LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 175...
  • Page 932 Check if the needle electrode cleaner detection sensors (S30 - S33) are coming off of the plate of the EPU tray. • Connector check • Harness check e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 176...
  • Page 933 LGC board [C380] Auto-toner sensor (K) abnormality (upper limit) [C381] Auto-toner sensor (K) abnormality (lower limit) [C382] Auto-toner sensor (K) connection error © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 177...
  • Page 934 Connector check (CN551) • Board check LGC board • Connector check (CN308) • Board check Replace parts Remarks EPU board LGC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 178...
  • Page 935 • Board check LGC board • Connector check (CN308) • Board check Replace parts Remarks Sub-hopper toner sensor-K/-C/-M/-Y EPU board LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 179...
  • Page 936 • Board check LGC board • Connector check (CN308) • Board check Replace parts Remarks Sub-hopper toner motor-K/-C/-M/-Y EPU board LGC board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 180...
  • Page 937 [CD80] Waste toner motor locking error Classification Error item Process related service call The auger (TRU side) in the TRU waste toner transport path does not rotate. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 181...
  • Page 938 TRU waste toner box • Check if the TRU waste toner box is full of used toner. Replace it, if it is full. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 182...
  • Page 939 Check that the cam is not damaged. Replace parts Remarks 2nd transfer roller position detection sensor 2nd transfer cam motor LGC board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 183...
  • Page 940 08-4664: 0, 1 or 2 to 3 Resetting incorrect cam position error count Replace parts Remarks Actuator in the TRU Sensors in the TRU e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 184...

  • Page 941: Other Service Call

    Replace the SRAM board (for the SYS board).  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)" (all steps) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 185...
  • Page 942 Procedures when replacing the SYS board”. [E] Restore ADI key (only when ADI-HDD is installed) [F] Restore encryption key [G]Restore license * AccessFailed, KeyNull or KeyBroken e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 186...
  • Page 943 5. If the error persists even after step 4, replace the SATA harness. 6. If the error persists even after step 5, replace the SYS board. Replacement part Measure SATA harness SYS board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 187...
  • Page 944 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 188...
  • Page 945 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 189...
  • Page 946 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 190...
  • Page 947 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 191...
  • Page 948 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 192...
  • Page 949 7. If the error persists even after step 6, replace the SATA harness. 8. If the error persists even after step 7, replace the SYS board. Replacement part Measure SATA harness SYS board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 193...
  • Page 950 Check each item in the Measures field for the HDD below. If the error still occurs, reinstall the master data (HD Data). e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 194...
  • Page 951 [F106_2] ADI-HDD error: ADI encryption key download operation error Classification Error item ADI-HDD error: Downloading of or consistency check for ADI- Other service call HDD encryption key fails. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 195...
  • Page 952 If the error persists even after above step, replace the HDD. If the equipment operation disabled after above step, replace the HDD. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 196...
  • Page 953 [F109_0] Key consistency error (Consistency check operation error) Classification Contents Other service call Key consistency error - Key consistency check on each key data fails. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 197...
  • Page 954 If it cannot be recovered, reinstall the software in the following procedure. Install the OS data. Reinstall the master data and application program. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 198...
  • Page 955 Recover the encryption key on the SRAM board. KeyBroken  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)" (for the SYS board, [H]Backup encryption key) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 199...
  • Page 956 [G]Restore license AccessFailed Replace the SYS board.  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)" (all steps) e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 200...
  • Page 957 Recover the ADI key on the SYS board. KeyBroken  P. 9-30"9.2.4 Precautions and Procedures when replacing the SYS board" ([E]Restore ADI key) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 201...
  • Page 958 SYS-FROM to SYS-SRAM.)  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)"([G]Backup ADI key) * AccessFailed or KeyMismatch e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 202...
  • Page 959 Recover the encryption key on the SRAM board. KeyBroken  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)" ([G]Backup ADI key) © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 203...
  • Page 960 SYS-FROM to SYS-SRAM.)  P. 9-35"9.2.6 Precautions and Procedures when replacing SRAM board (for SYS board)"([G]Backup ADI key) * AccessFailed or KeyMismatch e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 204...
  • Page 961 If you back up the data in advance, they will be recovered by restoring them after rebuilding the database. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 205...
  • Page 962 Error item Other service call The filtering function is not working properly due to the damage to the file for the filtering setting. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 206...
  • Page 963 When the function of the Data Overwrite option (GP- 1070) is deleted from the equipment, the service call “F200” occurs Replace parts Remarks SYS board © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 207...
  • Page 964  3, and then reinstall the HDD software. Notes: User data will be deleted when [3] + [C] + [POWER]  3 is performed. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 208...
  • Page 965 1. Perform [3] + [C] + [POWER] -> [1] -> [START] for “Clear Error Flag in Software Installation”. 2. Reinstall the firmware in error displayed on the F600 error screen. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 209...
  • Page 966 3. Press the [START] button on the confirmation screen displayed. (The date is set to January 1st, 2011.) 4. Request the administrator to set the date and time. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 210...
  • Page 967 7. Key in [2] to select “2. Key FROM to SRAM”, and then press the [START] button. 8. After the operation is completed, shut down the equipment by pressing the [ON/OFF] button. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 211...
  • Page 968 ON, and perform the job again. Replace parts Remarks [1C12] Message reception error [1C13] Message transmission error Classification Error item Internet FAX related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 212...
  • Page 969 Check if the access privilege to the storage directory is writable. • Check if the server or local disk has a sufficient space in disk capacity. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 213...
  • Page 970 Reset the data in the Address Book and perform the job again. Replace parts Remarks [1C63] Terminal IP address unset Classification Error item Internet FAX related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 214...
  • Page 971 Error item Internet FAX related error Check item Measures Setting • Check if the SMTP server is operating properly. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 215...
  • Page 972 Delete the illegal character and reset the appropriate Destination mail address, then perform the job again. Replace parts Remarks [1C6D] System error Classification Error item Internet FAX related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 216...
  • Page 973 Setting • Check that both the POP Before SMTP setting and POP3 setting are correct, then perform authentication again. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 217...
  • Page 974 Turn the power OFF and then back ON. Perform the job in error again. • If the error still occurs, replace the SYS board. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 218...
  • Page 975 [2B20] File library function error [2B30] Insufficient disk space in BOX partition [2BC0] Fatal failure occurred Classification Error item Electronic Filing related error © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 219...
  • Page 976 Check that there is no other job in progress, and initialize the Electronic Filing with [5] + [C] + [POWER]. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 220...
  • Page 977 Check item Measures Setting • The specified paper size, color mode or resolution cannot be used. Check the setting. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 221...
  • Page 978 Electronic Filing related error Check item Measures Setting • Backup the documents in the box or folder to PC or delete them. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 222...
  • Page 979 TopAccess screen. If it is disabled, enable it. Replace parts Remarks [2A40] System error Classification Error item Remote scanning related error © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 223...
  • Page 980 A job is performed by a user without Remote Scan privilege. Check item Measures Setting Check if correct privilege is given to the user. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 224...
  • Page 981 If the error still occurs, check that there is no job, and format the HDD with [5] + [C] + [POWER]. Replace parts Remarks [2C11] Insufficient memory Classification Error item E-mail related error © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 225...
  • Page 982 Reset and extend the “Maximum send to E-mail/iFAX size” or reduce the number of pages and perform the job again. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 226...
  • Page 983 Turn the power OFF and then back ON. Perform the job in error again. • Replace the main memory and perform the job again. Replace parts Remarks Main memory © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 227...
  • Page 984 Replace parts Remarks [2C60] HDD full failure during processing Classification Error item E-mail related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 228...
  • Page 985 Setting • Reset the Terminal mail address. • Turn the power OFF and then back ON. Perform the job in error again. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 229...
  • Page 986 Check if the SMTP server is operating properly. Replace parts Remarks [2C6A] HOST NAME error (No RFC error) Classification Error item E-mail related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 230...
  • Page 987 [2C70] SMTP client OFF Classification Error item E-mail related error Check item Measures Setting • Set the SMTP valid and perform the job again. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 231...
  • Page 988 Classification Error item E-mail related error Check item Measures Setting • Reset the setting of the mail box or “Received InternetFax Forward”. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 232...
  • Page 989 • If the error still occurs, turn the power OFF and then back ON, and perform the job again. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 233...
  • Page 990 Replace parts Remarks [2D30] Directory creation failure [2D31] File creation failure [2D33] File access failure Classification Error item File sharing related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 234...
  • Page 991 Reset the encryption and perform the job in error again. • If an image file not encrypted is created, consult your administrators. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 235...
  • Page 992 If the path is correct, turn the power OFF and then back ON, and perform the job again. Replace parts Remarks [2D64] Login failure Classification Error item File sharing related error e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 236...
  • Page 993 Error item File sharing related error Check item Measures Setting • Check if the setting of FTP service is valid. Replace parts Remarks © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 237...
  • Page 994 If the error still occurs, check that there is no job, and format the HDD with [5] + [C] + [POWER]. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 238...
  • Page 995 Replace parts Remarks [2E15] Exceeding maximum file capacity Classification Error item File sharing related error There are too many files in the folder. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 239...
  • Page 996 If the error still occurs, check that there is no job, and format the HDD with [5] + [C] + [POWER]. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 240...
  • Page 997 Measures Setting Reset the encryption and perform the job in error again. To create an image file not encrypted, consult your administrator. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 241...
  • Page 998 Check that there is enough space in the USB memory. Replace parts Remarks [2EC1] Power failure in USB storage Classification Error item File sharing related error Power failure occurred. e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 242...
  • Page 999 The partial mail is not received in a specified period of time. • Request the sender to retransmit the partial mail, or set the time-out period of the partial mail longer. © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C ERROR CODE and TROUBLESHOOTING 8 - 243...
  • Page 1000 OFF during the partial mail reception. • Reset the partial mail reception setting ON and then request the sender to retransmit the mail. Replace parts Remarks e-STUDIO5540C/6540C/6550C/5560C/6560C/6570C © 2011 - 2015 TOSHIBA TEC CORPORATION All rights reserved ERROR CODE and TROUBLESHOOTING 8 - 244...

This manual is also suitable for:

E-studio 6550c e-studio 5560cE-studio 6570cE-studio 6560cE-studio 6540c

Table of Contents