P/S Pump Removal And Installation; P/S Pump Assembly Components; P/S Pump Inspection - Suzuki GRAND VITARA 2005 Service Manual

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P/S Pump Removal and Installation

Removal
CAUTION
!
Never disassemble P/S pump for diesel
engine model. Disassembly will spoil its
original performance. If faulty condition is
found, replace it with new one.
NOTE
Be sure to clean each joint of suction and
discharge sides thoroughly before removal.
1) Disconnect negative (–) cable at battery.
2) Remove generator referring to "Generator
Dismounting and Remounting: in Section 1J".
3) Take out P/S fluid in reservoir with syringe or such.
4) Disconnect high pressure pipe and suction hose
from P/S pump.
NOTE
As fluid flows out of disconnected joints, put
a receptacle under joints or a plug to pipe.
5) Remove P/S pump mounting bolts (1).
6) Remove radiator inlet pipe No.1 bracket (3), and
then remove P/S pump (2).
4
1
4. P/S pump bracket
NOTE
Plug each port of removed pump to prevent
dust or any other foreign matter from
entering.
S5JB0B6306019
2
3
I5JB0B630007-01
Power Assisted Steering System:
Installation
Reverse removal procedure, and then noting the
following instructions.
NOTE
Fill specified power steering fluid after
installation and bleed air without failure.
(Refer to "P/S System Air Bleeding
Procedure: in related manual".)
Tightening torque
P/S pump mounting bolt: 25 N·m (2.5 kgf-m, 18.0 lb-
ft)
P/S pump high pressure pipe union bolt: 60 N·m (
6.0 kgf-m, 43.0 lb-ft)

P/S Pump Assembly Components

3
(a)
1. Suction connector
2. O-ring
3. Suction connector bolt
: 3.7 N⋅m (0.37 kgf-m, 2.7 lb-ft)
: Do not reuse.

P/S Pump Inspection

Check P/S pump as follows.
• Damage of pump body.
• Oil leakage from pump body.
• Wear and damage of pulley.
• Abnormal noise when pulley is turned by hand.
If abnormality is found, replace P/S pump with new one.
6C-10
S5JB0B6306022
1
2
I5JB0B630008-01
S5JB0B6306025
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