Clutch Master Cylinder Removal and
Installation
CAUTION
!
• Do not allow fluid to get on painted
surfaces. It may cause painted surface
damage.
• Do not disassemble clutch master
cylinder.
Removal
1) Clean around reservoir cap of brake master cylinder
and take out fluid with syringe or such.
2) Detach main fuse box.
3) Disconnect fluid pipe (2) and reservoir hose (4) from
master cylinder assembly (1).
4) Remove clip (6) and push rod clevis pin (5).
5) Remove master cylinder attaching nuts (3).
6) Remove master cylinder assembly (1) and gasket.
5
6
3
Repair Instructions
S5JB0B5306005
3
4
1
2
I5JB0A530013-01
Installation
Reverse removal procedure for installation noting the
following.
• Apply grease to push rod clevis pin (1).
"A": Grease 99000–25100 (SUZUKI Silicone Grease)
• Tighten master cylinder attaching nuts (2) to specified
torque.
Tightening torque
Clutch master cylinder attaching nut (a): 23 N·m (
2.3 kgf-m, 17.0 lb-ft)
1, "A"
2, (a)
• Fill reservoir with specified brake fluid and check fluid
leakage.
• After installation, bleed air from clutch system and
check clutch pedal free travel. Refer to "Air Bleeding
of Clutch System: " for air bleeding procedure.
Clutch:
5C-3
2, (a)
I5JB0A530014-01
I5JB0A530015-03