Suzuki GRAND VITARA 2005 Service Manual page 454

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5B-21 Manual Transmission/Transaxle:
18) Install reverse shift limit spring (1) and cam (2) to
reverse shift shaft (3), and then hook spring to rear
bearing plate.
19) Set new gear shift shaft inner pin (4) and outer pin
(5) facing each gap ("a", "b") in the opposite direction
as shown in figure. Drive gear shift shaft pins by
using special tool.
Special tool
: 09922–85811
1
"b"
5
4
"a"
A: Upper side
20) Install gear shift & select lever assembly (1) and
each gear shift yoke (2).
21) Set new gear shift yoke inner pin (3) and outer pin
(4) facing each gap ("a", "b") in the opposite direction
as shown in figure. Drive gear shift yoke pin by using
special tool.
Special tool
(A): 09922–85811
1
2
3
A
2
3
2
I5JB0B520047-04
"b"
4
3
"a"
(A)
I5JB0B520048-02
22) Clean mating surfaces of both rear case (1) and
adapter case (2), and uniformly apply sealant to rear
case as shown in figure by such amount that its
section is 1.5 mm (0.059 in.) in diameter, and then
mate it with adapter case.
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
23) Install rear case to adapter case. Tighten adapter
case No.1 bolts (3) and new adapter case No.2 bolt
(4) to specified torque.
Tightening torque
Adapter case No.1 bolt (a): 45 N·m (4.5 kgf-m,
32.5 lb-ft)
Adapter case No.2 bolt (b): 54 N·m (5.4 kgf-m,
39.0 lb-ft)
2
"A"
1
2
1
3, (a)
3, (a)
4, (b)
I5JB0B520049-02
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