Suzuki GRAND VITARA 2005 Service Manual page 328

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3C-17 Transfer:
3) Tighten new input gear plate bolts (1) to specified
torque.
Tightening torque
Input gear plate bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
4) Install needle bearing (1) to rear case (2) using
special tool as shown in figure.
Distance between case and needle bearing "a"
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
(A)
1
2
5) Install new rear oil seal (1) to rear case (2) using
special tool as shown in figure, and then apply
grease to oil seal lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Distance between case and oil seal "a"
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
Special tool
(A): 09913–70123
(A)
1, "A"
2
1, (a)
I5JB0A331035-03
"a"
I5JB0A331036-02
1
"a"
2
I5JB0A331037-04
6) Install rear output shaft assembly (1) to rear case (2),
and then install snap ring (3).
1
3
7) Install front drive sprocket (1), front output shaft
assembly (2), drive chain (3) and needle bearing (4)
into rear case (5).
1
4
8) Install front drive sprocket bush (1) into front drive
sprocket (2).
2
9) Install differential lock clutch sleeve (1) to rear output
shaft (2) as shown in figure.
2
2
I5JB0A331038-01
2
5
3
I5JB0A331024-01
1
I5JB0A331039-01
1
I5JB0A331040-01
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