Air Intake Pipe Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

Hide thumbs Also See for GRAND VITARA 2005:
Table of Contents
3) Disconnect intercooler inlet hose (1) and outlet hose
(2) from intercooler (4).
4) Remove intercooler brackets (3) and intercooler (4).
3
1
3
4
Installation
1) Install intercooler brackets (1) and intercooler (2).
2) Connect intercooler inlet hose (3) and outlet hose
(4).
Tightening torque
Intercooler inlet hose clamp (a): 4.5 N·m (0.45
kgf-m, 3.5 lb-ft)
Intercooler outlet hose clamp (b): 4.5 N·m (0.45
kgf-m, 3.5 lb-ft)
1
3
(a)
1
2
3) Install resonator (1).
1
4) Install front bumper referring to "Front Bumper
Components: in Section 9K in related manual" and
"Rear Bumper Components: in Section 9K in related
manual".

Air intake Pipe Removal and Installation

Removal
1) Disconnect negative (–) cable at battery.
2) Disconnect boost presser sensor connector (1) and
3
intake throttle valve connector (2).
3) Disconnect intercooler outlet pipe (3) from air intake
pipe (5) after removing intercooler outlet pipe clamp
2
(6).
4) Remove vacuum pipe (4) and air intake pipe.
3
I5JB0B140008-01
Installation
Reverse removal procedure for installation noting the
following.
• Tighten air intake pipe bolt and nut to specified torque.
1
Tightening torque
Air intake pipe bolt and nut: 21 N·m (2.1 kgf-m,
15.5 lb-ft)
4
(b)
• Tighten intercooler outlet pipe clamp to specified
torque.
1
Tightening torque
I5JB0B140009-02
Intercooler outlet pipe clamp: 4.5 N·m (0.45 kgf-
m, 3.5 lb-ft)
I5JB0B140007-01
Engine Mechanical:
1D-6
S5JB0B1406074
4
5
1
2
6
3
I5JB0B140144-01
Table of Contents
loading

Table of Contents