Suzuki GRAND VITARA 2005 Service Manual page 192

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1D-29 Engine Mechanical:
6) Remove exhaust manifold heat shield (4) from
exhaust manifold.
7) Remove oil return pipe No.1 (5) and No.2 (6).
8) Disconnect turbocharger lubrication pipe (7) and
lubrication pipe stiffeners from cylinder block.
9) Disconnect boost pressure control actuator hose (8)
from boost pressure control actuator.
10) Remove turbocharger stiffener (9).
11) Remove turbocharger (10) from exhaust manifold.
2
3
4
5
8
9
10
1
6
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12) Remove turbocharger inlet pipe (5) from
turbocharger.
13) Remove turbocharger lubrication pipe (1),
turbocharger lubrication pipe union nut (2),
turbocharger water inlet pipe (3) and turbochanger
water outlet pipe (4) from turbocharger, if necessary.
5
Installation
1) Install turbocharger lubrication pipe union nut (1)
with new copper ring, turbocharger lubrication pipe
(2), turbocharger water inlet pipe (3) and
turbochanger water outlet pipe (4) to turbocharger
7
with new gasket and new clamp, if removed.
Tightening torque
Turbocharger lubrication pipe union nut (a): 36
N·m (3.6 kgf-m, 26.5 lb-ft)
Turbocharger lubrication pipe union bolt
(turbocharger side) (b): 16 N·m (1.6 kgf-m, 12.0
lb-ft)
Turbocharger water inlet pipe union bolt (c): 29
N·m (2.9 kgf-m, 21.0 lb-ft)
Turbocharger water outlet pipe union bolt (d):
29 N·m (2.9 kgf-m, 21.0 lb-ft)
3
4
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3
4
(d)
(c)
(b)
I5JB0B140055-04
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