Main Shaft Inspection - Suzuki GRAND VITARA 2005 Service Manual
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Also See for GRAND VITARA 2005:
- Owner's manual (1736 pages) ,
- Service manual (801 pages) ,
- Manual (35 pages)
Table of Contents
5) Remove 2nd gear needle bearing and 2nd gear
synchronizer ring assembly.
6) Remove circlip (1) using snap ring pliers (2) and then
pull out low speed synchronizer sleeve (3) from low
speed synchronizer hub gradually with holding down
synchronizer key in order to prevent synchronizer
keys (4) and synchronizer key springs (5) from
jumped out.
3
5
4
7) Remove low speed synchronizer hub (1), 1st gear
synchronizer ring assembly (2) and 1st gear (3)
using bearing puller and hydraulic press, and then
1st gear needle bearing.
3
8) Remove 5th gear, synchronizer ring and needle
bearing.
9) Remove circlip (1) using snap ring pliers (2) and then
pull out 5th & reverse synchronizer sleeve (3) from
5th & reverse synchronizer hub gradually with
holding down synchronizer key in order to prevent
synchronizer keys and springs from jumped out.
1
1
2
I5JB0B520059-01
1
2
I5JB0B520060-01
3
2
I5JB0B520106-01
Manual Transmission/Transaxle:
10) Remove reverse gear (1), reverse gear synchronizer
ring and 5th & reverse synchronizer hub (2) using
bearing puller and hydraulic press, and then reverse
gear needle bearing.
1
Main Shaft Inspection
• Check clearance "a" between synchronizer outer ring
(1) and gear (2) while lightly pushing synchronizer ring
by hand, and also check chamfered tooth of gear and
synchronizer outer ring. Also, check gear tooth.
Replace with new one if necessary.
Clearance "a" between synchronizer outer ring
and gear (4th, 5th and reverse)
Standard: 1.0 – 1.5 mm (0.040 – 0.059 in.)
Service limit: 0.7 mm (0.028 in.)
"a"
5B-24
2
I5JB0B520062-01
S5JB0B5206023
1
2
1
2
I5JB0B520063-02
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