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Emerson unidrive sp Manuals
Manuals and User Guides for Emerson unidrive sp. We have
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Emerson unidrive sp manuals available for free PDF download: User Manual, Technical Note
Emerson unidrive sp User Manual (421 pages)
Universal Variable Speed AC Drive for induction and servo motors
Brand:
Emerson
| Category:
Controller
| Size: 6.03 MB
Table of Contents
Drive Software Version
2
Environmental Statement
2
General Information
2
REACH Legislation
2
Table of Contents
3
1 Parameter Structure
6
Menu 0
6
Parameter Navigation
6
Menu Structure
6
Menu 0 Parameters
7
Advanced Menus
9
Solutions Modules
9
2 Keypad and Display
10
Understanding the Display
10
Keypad Operation
10
SM-Keypad / SP0-Keypad
10
SM-Keypad Plus
10
Control Buttons
10
Issue
10
Status Mode
11
Parameter View Mode
11
Edit Mode
11
Display Modes
11
SM-Keypad Plus
12
Menu 40 Parameter Descriptions
12
Menu 41 Parameter Descriptions
12
Parameter Access Level and Security
13
Access Level
13
Changing the Access Level
13
User Security
13
Alarm and Trip Display
14
Keypad Control Mode
14
Drive Reset
14
Second Motor Parameters
14
Special Display Functions
15
Parameter X.00 Reset
16
Saving Parameters in Drive EEPROM
16
Loading Defaults
17
SMARTCARD Transfers
17
Electronic Nameplate Transfers
17
Display Non-Default Values or Destination Parameters
17
4 Parameter Description Format
18
Number of Motor Poles
18
Definition of Parameter Ranges & Variable Maximums
19
Parameter Ranges and Variable Maximums
19
Maximum Motor Rated Current (Sizes 0 to 6)
22
Sources and Destinations
23
Default
23
Second Motor Parameter
23
Update Rate
23
Update Rates
24
Hard Speed Reference Update Rate
24
Sources and Destinations
24
Torque Reference Update Rate
25
5 Advanced Parameter Descriptions
26
Overview
26
Menu Descriptions
26
Key to Parameter Coding
26
Feature Look-Up Table
27
Menu 1: Frequency/Speed Reference
30
Menu 1 Logic Diagram
30
Frequency/Speed Reference Selected
32
Pre-Skip Filter Reference
32
Pre-Ramp Reference
32
Reference Offset
32
Maximum Reference Clamp
33
Minimum Reference Clamp
33
Negative Minimum Reference Clamp Enable
33
Analog Input Scaling
34
Reference Limits
34
Reference Offset Select
34
Bipolar Reference Enable
35
Jog Selected Indicator
35
Reference Selector
35
Keypad Reference
36
Preset Selector
36
Preset Reference Selector Timer
36
Keypad Control Mode Reference
37
Precision Reference Coarse
37
Precision Reference Fine
37
Precision Reference Update Disable
38
Reference in Rejection Zone
39
Percentage Trim
39
Velocity Feed Forward
40
Velocity Feed Forward Select
40
Reference Timer Reset Flag
40
Reference Selected Indicator
41
Preset Reference Selected Indicator
41
Power-Up Keypad Control Mode Reference
41
Menu 2: Ramps
42
Post Ramp Reference
44
Ramp Enable
44
Ramp Hold
44
Ramp Mode Select
44
S Ramp Enable
45
S Ramp Acceleration Limit
45
Standard Ramp Voltage
46
Deceleration Failure Detection
47
Acceleration Rate Selector
47
Jog Acceleration Rate
48
Deceleration Rate Selector
48
Jog Deceleration Rate
49
Inertia Compensation Torque
50
Menu 3: Slave Frequency, Speed Feedback, Speed Control and Regen Operation
51
Accuracy
51
Frequency/Speed Accuracy and Resolution
51
Menu 3 Open-Loop Logic Diagram
52
Parameter Descriptions: Open-Loop
52
At Speed Lower Limit
53
At Speed Upper Limit
53
Frequency Slaving Demand
53
Zero Speed Threshold
53
Absolute “At Speed” Select
54
Enable Frequency Slaving
54
Enable Frequency Slaving Output
54
Slaving Ratio Denominator
54
F and D Frequency Slaving Output
55
Menu 3 Closed-Loop Logic Diagram
56
Parameter Descriptions: Closed-Loop Vector and Servo
56
Final Speed Reference
58
Speed Feedback
58
Speed Controller Output
59
Speed Error
59
Absolute “At Speed” Detect
60
Overspeed Threshold
60
Speed Controller Integral Gain (Ki2)
60
Speed Controller Proportional Gain (Kp2)
60
Integral Gain (Ki)
61
Proportional Gain (Kp)
61
Speed Controller Differential Feedback Gain (Kd2)
61
Speed Controller Gain Select
61
Speed Controller Set-Up Method
62
Bandwidth
63
Compliance Angle
63
Motor and Load Inertia
63
Closed-Loop Vector Mode
64
Damping Factor
64
Hard Speed Reference
64
Hard Speed Reference Selector
64
Encoder Phase Angle
65
Speed Feedback Selector
66
Drive Encoder Position
67
Drive Encoder Revolution Counter
67
Drive Encoder Speed Feedback
67
Parameters Common to Open-Loop and Closed-Loop Modes
67
Drive Encoder Marker Flag
68
Drive Encoder Turns Bits / Linear Encoder Comms to Sine Wave Ratio
68
Drive Encoder Lines Per Revolution
69
Drive Encoder Comms Baud Rate
70
Drive Encoder Single Turn Comms Bits / Linear Encoder Comms Bits/Marker Mode
70
Drive Encoder Supply Voltage
70
Drive Encoder Type
72
Drive Encoder Termination Select / Rotary Encoder Select / Comms Only Encoder Mode
73
Drive Encoder Error Detection Level
74
Encoder Initialisation
75
Encoder Power Supply Trips
75
Drive Encoder Auto Configuration Enable / SSI Binary Format Select
76
Drive Encoder Filter
76
Linear Endat Encoders
76
Rotary Endat Encoders
76
Drive Encoder Reference
77
Drive Encoder Reference Destination
77
Drive Encoder Reference Scaling
77
Maximum Drive Encoder Reference
77
Communication with Hiperface and Endat Encoders
78
Full Motor Object Electronic Nameplate Transfer
78
Position Feedback Lock
78
Example of a Hiperface Transfer: Read Position
79
Sc.hiper Type Encoders
79
Example of Hiperface Transfer: Delete Data Field
80
Sc.endat
80
Menu 3 Regen Logic Diagram
82
Parameter Descriptions: Regen
82
Reactive Power
83
Input Inductance
84
Regen Restart Mode
84
Regen Status
84
Setting the Current Controller Gains
85
Setting the Voltage Controller Gain
85
Voltage Controller Kp Gain
85
Voltage Set-Point
85
Close Contactor
86
Contactor Closed
87
Current Trimming Mode
87
Enable Motor Drive
87
Power Feed-Forward Compensation
87
Menu 4: Torque and Current Control
88
Current Ratings
88
Maximum Heavy Duty Current Rating
89
Maximum Rated Current
89
Open-Loop
89
Closed-Loop Vector
90
Servo
91
Regen
92
Menu 4 Open-Loop Logic Diagram
93
Parameter Descriptions
93
Menu 4 Closed-Loop Logic Diagram
94
Parameter Descriptions: Closed-Loop Vector
94
Menu 4 Servo Logic Diagram
95
Parameter Descriptions: Servo
95
Menu 4 Regen Logic Diagram
96
Active Current
97
Current Magnitude
97
Current Demand
98
Motoring Current Limit
98
Regen Current Limit
98
Torque Demand
98
Symmetrical Current Limit
99
Torque Reference
99
Reactive Current Reference
100
Torque Mode Selector
100
Torque Offset
100
Torque Offset Select
100
Closed Loop Vector and Servo
101
Coiler/Uncoiler Mode
101
Torque Control with Speed Override
101
Current Controller Kp Gain
102
Current Demand Filter 1
102
Speed Control with Torque Feed-Forward
102
Current Controller Ki Gain
103
Thermal Protection Mode
105
Thermal Time Constant
105
Overload Accumulator
107
Overriding Current Limit
107
Percentage Load
107
Reactive Current
107
Current Demand Filter 2
108
Inertia Compensation Enable
108
Low Speed Thermal Protection Mode
108
User Current Maximum Scaling
108
Menu 5: Motor Control
109
Menu 5 Open-Loop Logic Diagram
109
Closed-Loop Vector and Servo
110
Menu 5 Closed-Loop Logic Diagram
110
Menu 5 Regen Logic Diagram
112
Output Frequency
113
Output Voltage
113
Output Power
113
Motor Rpm
113
DC Bus Voltage
114
Rated Frequency
114
Motor Rated Current (Regen Mode: Regen Unit Rated Current)
114
Rated Load Rpm / Rated Speed
115
Rated Voltage
115
Rated Power Factor
117
Autotune
117
Stationary Test
119
Rotating Test
119
Inertia Measurement
119
Current Controller Gain Calculation Only
119
Normal Low Speed Test
120
Stationary Test to Set up Current Controller Gains Only
120
Minimal Movement Phasing Test
120
Dynamic V to F / Flux Optimise Select
122
Voltage Mode Select
122
Action on Enable
123
Low Frequency Voltage Boost
123
Rated Rpm Auto-Tune
123
Stator Resistance
124
Maximum Switching Frequency
124
High Stability Space Vector Modulation
126
Quasi-Square Enable
126
Field Gain Reduction
126
Enable High Speed Servo Mode
127
Voltage Offset
127
Transient Inductance
128
Stator Inductance
128
High Dynamic Performance Enable
128
Enable Slip Compensation
129
Field Weakening Compensation Disable
129
Motor Saturation Breakpoint 1
129
Motor Saturation Breakpoint 2
129
Voltage Controller Gain
130
Motor Torque Per Amp (Kt)
130
Motor Volts Per 1000Rpm (Ke)
131
Disable Auto-Switching Frequency Change
131
Motor Pole Pitch
131
Actual Switching Frequency
132
Minimal Movement Phasing Test Angle
132
Minimal Movement Phasing Test Pulse Length
132
Spin Start Boost
133
Menu 6: Sequencer and Clock
134
Menu 6 Logic Diagram
134
Stop Mode
135
Mains Loss Mode
135
Start/Stop Logic Select
136
Injection Braking Level
137
Injection Braking Time
137
Hold Zero Speed
137
Catch a Spinning Motor
138
Enable Stop Key
138
Enable Forward/Reverse Key
139
Drive Enable
139
Electricity Cost Per Kwh
139
Reset Energy Meter
139
Time between Filter Changes
140
Filter Change Required / Change Done
140
Powered-Up Time: Years.days
140
Powered-Up Time: Hours.minutes
140
Run Time: Hours.minutes
141
Energy Meter: Mwh
141
Energy Meter: Kwh
141
Running Cost
141
Select Clock for Trip Log Time Stamping
142
Hardware Enable
142
Sequencing Bit: Run Forward
142
Sequencing Bit: Jog
142
Sequencing Bit: Run Reverse
143
Sequencing Bit: Forward/Reverse
143
Sequencing Bit: Run
143
Forward Limit Switch
143
Reverse Limit Switch
144
Sequencing Bit: Jog Reverse
144
Sequencing Bit: Not Stop
144
Enable Sequencer Latching
144
Drive Event Flags
145
Control Word
145
Control Word Enable
145
Active Supply
146
Analog/Preset Reference
146
Trip Drive
146
Keypad Watchdog
146
Force Cooling Fan to Run at Full Speed
147
Nominal Low Voltage Battery Supply
147
Disable Mains/Phase Loss Detection from Input Rectifier
147
Mains Loss Ride through Detection Level
148
Disable Multi-Module Drive Module Number Storing on Trip
148
Drive Comms State
148
External Rectifier Not Active
149
Menu 7: Analog I/O
150
Menu 7 Logic Diagram
151
T5/6 Analog Input 1 Level
152
T8 Analog Input 3 Level
152
Power Circuit Temperature 1
152
Control Board Temperature
152
Power Stage Temperature 1 (Pr 7.04) in C
153
Power Stack Temperature
153
Drive Cooling Fan
153
T5/6 Analog Input 1 Offset Trim
154
T5/6 Analog Input 1 Scaling
154
T5/6 Analog Input 1 Invert
154
T5/6 Analog Input 1 Destination
154
T7 Analog Input 2 Mode
155
T7 Analog Input 2 Scaling
155
T7 Analog Input 2 Invert
155
T7 Analog Input 2 Destination
155
T8 Analog Input 3 Mode
156
T8 Analog Input 3 Scaling
156
T8 Analog Input 3 Invert
156
T8 Analog Input 3 Destination
156
T9 Analog Output 1 Source
157
T9 Analog Output 1 Scaling
157
T9 Analog Output 1 Mode
157
T10 Analog Output 2 Source
158
T10 Analog Output 2 Scaling
158
T10 Analog Output 2 Mode
158
Calibrate T5/6 Analog Input 1 Full Scale
159
T5/6 Analog Input 1 Sample Time
159
T8 Analog Input 3 Current Loop Loss
159
T5/6 Analog Input 1 Offset
159
T8 Analog Input 3 Offset
160
T9 Analog Output 1 Control
160
IGBT Junction Temperature
160
Drive Thermal Protection Accumulator
160
Power Circuit Temperature 3
161
Menu 8: Digital I/O
162
Menu 8 Logic Diagram
164
Open-Loop, Closed-Loop Vector and Servo
166
Drive Enable Indicator
166
Drive Enable Mode Select
167
T22 24V Output Source Invert
167
Digital I/O Read Word
167
T29 Digital Input 6 Destination
168
T22 24V Output Source
168
Positive Logic Select
168
Open Collector Output
168
T26 Digital I/O 3 Output Select
169
T28 & T29 Digital Input Auto-Selection Disable
169
Menu 9: Programmable Logic, Motorized Pot and Binary Sum
170
Menu 9 Logic Diagram: Motorized Pot and Binary Sum
171
Logic Function 2 Output
172
Motorized Pot Output
172
Logic Function 2 Source 1
172
Logic Function 2 Source 1 Invert
172
Logic Function 2 Source 2 Invert
173
Logic Function 2 Output Invert
173
Logic Function 2 Delay
173
Logic Function 2 Destination
174
Motorized Pot Mode
174
Motorized Pot Bipolar Select
174
Motorized Pot Rate
174
Motorized Pot Scale Factor
175
Motorized Pot Destination
175
Motorized Pot up
175
Motorized Pot down
175
Binary Sum Ones Input
176
Binary Sum Twos Input
176
Binary Sum Fours Input
176
Binary Sum Output
176
Binary Sum Offset
177
Menu 10: Status and Trips
178
Drive Ok
178
Drive Active
178
Zero Speed
178
Above Set Speed
179
Load Reached
179
Drive Output Is at Current Limit
179
Regenerating
179
Direction Commanded
180
Direction Running
180
Mains Loss
180
Under Voltage Active
180
Drive Warning
181
Trip Indications
181
Serial Communications Look-Up Table
195
Power Module Trips
196
Braking IGBT Control
196
UU Trip
196
Hardware Fault Trips
197
Full Power Braking Time
197
Full Power Braking Period
198
External Trip
200
No. of Auto-Reset Attempts
200
Auto-Reset Delay
200
Hold Drive Ok until Last Attempt
200
Action on Trip Detection
201
User Trip
201
Braking Energy Overload Accumulator
202
Status Word
202
Trip 0 Time: Years.days
202
Module Number for Trip 0, or Trip 0 Time: Hours.minutes
202
Module Number for Trip 9, or Trip 9 Time
203
Menu 11: General Drive Set-Up
204
Parameter 0.30 Scaling
205
Parameter Displayed at Power-Up
205
Serial Address
205
Serial Mode
205
Baud Rate
206
Minimum Comms Transmit Delay
207
Drive Derivative
207
Software Version
207
User Security Code
208
User Drive Mode
208
Drive Voltage Rating
208
Software Sub-Version
209
Number of Modules
209
SMARTCARD Parameter Data Previously Loaded
209
SMARTCARD Data Number
209
Onboard Application Lite User Program Data Blocks
211
Parameter Transfer Failure
211
Changing the Drive Mode
211
Different Voltage Ratings
211
Effects of Variable Maximums if Ratings or Options Are Different
212
Unexpected Rating Changes
212
Product Identifier
212
SMARTCARD Data Type/Mode
212
SMARTCARD Data Version
213
SMARTCARD Data Checksum
213
Status Mode Time-Out
213
Parameter Copying
214
Reading
214
Programming
214
Boot
214
Load Defaults
215
Security Status
215
Motor 2 Parameters Select
215
Defaults Previously Loaded
215
Drive Onboard Application Lite Ladder Program Enable
216
Drive Onboard PLC Program Status
216
Drive Onboard Application Lite Ladder Programming Events
216
Drive Onboard Application Lite Ladder Program Average Scan Time
217
Drive Onboard Application Lite Ladder Program First Run
217
Menu 12: Threshold Detectors, Variable Selectors and Brake Control Function
218
Menu 12 Logic Diagram
218
Threshold Detector 2 Output
219
Threshold Detector 2 Source
219
Threshold Detector 1/2 Destination
220
Threshold Detector 1/2 Hysteresis
220
Threshold Detector 1/2 Level
220
Threshold Detector 1/2 Output Invert
220
Variable Selector 1/2 Destination
221
Variable Selector 1/2 Mode
221
Variable Selector 1/2 Source 1
221
Variable Selector 1/2 Source 2
221
Variable Selector 1/2 Control
222
Variable Selector 1/2 Source 1 Scaling
222
Variable Selector 1/2 Source 2 Scaling
222
Sectional Control
223
Brake Control Function
224
Brake Release
224
External Rectifier (SPMC/U) Monitor
224
Brake Controller Enable
225
Open-Loop Brake Function
226
Open-Loop Brake Sequence
226
Brake Apply Frequency
227
Brake Release Frequency
227
Lower Current Threshold
227
Upper Current Threshold
227
Post-Brake Release Delay
228
Pre-Brake Release Delay
228
Closed-Loop Vector and Servo Brake Function
229
Closed-Loop Vector and Servo Brake Sequence
229
Brake Apply Speed
230
Brake Apply Speed Delay
230
Brake-Apply Delay
230
Low Current Threshold
230
Enable Position Controller During Brake Release
231
Menu 13: Position Control
232
Menu 13 Open-Loop Logic Diagram
234
Menu 13 Closed-Loop Logic Diagram
236
Revolutions Error
238
Position Error
238
Fine Position Error
238
Position Controller Reference Source
238
Position Reference Invert
239
Ratio Numerator
239
Ratio Denominator
239
Position Controller P Gain
239
Rigid Position Control
240
Non-Rigid Position Control
240
Orientation
240
Absolute Mode Enable
241
Position Controller Speed Clamp
241
Orientation Position Reference
241
Orientation Acceptance Window
242
Orientation Position Complete
242
Position Error Reset
242
Relative Jog Reference
242
Relative Jog Reverse
243
Local Reference Turns
243
Local Reference Position
243
Local Reference Fine Position
243
Ignore Local Reference Turns
244
Menu 14: User PID Controller
246
PID Output
248
PID Feedback Source
248
PID Feedback Source Invert
248
PID Reference Slew Rate Limit
248
PID Enable
249
PID Optional Enable Source
249
PID P Gain
249
PID I Gain
249
PID Upper Limit
250
PID Lower Limit
250
PID Scaling
250
PID Destination
250
PID Symmetrical Limit Enable
251
PID Main Reference
251
PID Reference
251
PID Feedback
251
Menus 15, 16 and 17: Solutions Module Slots
252
SM-Universal Encoder Plus
253
Solutions Module Error Status Values for SM-Universal Encoder Plus
253
Wire-Break Detection
254
SM-Universal Encoder Plus Logic Diagram
256
Reference / Feedback Encoder Input
256
Simulated Encoder
257
Freeze Input
257
Solutions Module ID Code
258
Solutions Module Software Version
258
Speed
258
Revolution Counter
258
Marker Position Reset Disable
259
Marker Flag
259
Encoder Turns/ Linear Encoder Comms to Sine Wave Ratio
259
Equivalent Lines Per Revolution
260
Single Turns Comms Bits/ Linear Encoder Comms Bits
260
Motor Thermistor Check Enable
261
Encoder Supply Voltage
261
Encoder Comms Baud Rate
261
Encoder Type
262
Encoder Termination/Rotary Encoder Select/Comms Only Encoder Mode
263
Encoder Termination Select
263
Error Detection Level
264
Auto Configuration Enable / SSI Binary Format Select
264
Feedback Filter
265
Maximum Feedback Reference
265
Feedback Reference/ Motor Thermistor Resistance
265
Feedback Reference Scaling
266
Feedback Reference Destination
266
Encoder Simulation Source
266
Encoder Simulation Ratio Numerator
266
Encoder Simulation Ratio Denominator
267
Encoder Simulation Resolution Select
267
Encoder Simulation Mode
267
Non-Marker Reset Revolution Counter
267
Non-Marker Reset Fine Position
268
Marker Revolution Counter
268
Marker Position
268
Marker Fine Position
268
Freeze Flag
269
Pass Freeze to Drive and Other Slots
269
Freeze Invert
269
Encoder Comms Transmit Register/Sin Signal Value/Commutation Signal Level
269
Encoder Comms Receive Register/Cos Signal Value
270
Disable Encoder Position Check
270
Position Feedback Initialised
270
Line Per Revolution Divider
270
SSI Output Turns
271
SSI Output Comms Resolution
271
Lock Position Feedback
271
Solutions Module Software Sub-Version
271
SM-Resolver
272
Solutions Module Error Status Values for the SM-Resolver
272
SM-Resolver Logic Diagram
272
Position
274
Position/Speed Feedback Update Rate
274
Resolver Excitation
276
Resolver Poles
276
SM-Encoder Plus / SM-Encoder Output Plus
280
SM-Encoder Output Plus Encoder Logic Diagram
282
SM-IO Plus
289
SM I/O Plus Digital Input/Output Logic Diagram 1
289
SM I/O Plus Digital Input/Output Logic Diagram 2
290
SM-I/O Plus Analog Input / Output Logic Diagram
292
T3 Digital I/O 2 State
293
Relay 2 Invert
293
Parameter Update Times
293
Relay 2 Source
294
T4 Digital I/O 3 Output Select
294
Solutions Module Error Status
296
SM-IO Lite & SM-IO Timer
297
Solutions Module Error Status Values for SM-IO Lite & SM-IO Timer
297
SM-I/O Lite & SM-I/O Timer Digital I/O Logic Diagram
297
SM-I/O Lite & SM-I/O Timer Analog I/O Logic Diagram
298
SM-I/O Timer Real Time Clock Logic Diagram
298
Current Loop Loss Indicator
299
Relay State (Terminals T21 and T23)
299
Terminal T7 Digital Input 3 State
299
Terminal T7 Digital Input 3 Invert
300
Relay Invert
300
Real Time Clock Daylight Saving Mode
300
Terminal T21 / T23 Relay/ Source
301
Real Time Clock Update Mode
301
Real Time Clock Minutes/Seconds
301
Real Time Clock Days/Hours
301
Analog Input 1 Mode (Terminal T2)
302
Analog Output 1 Mode (Terminal T3)
302
Analog Input 1 Level (Terminal T2)
302
Analog Input 1 Scaling (Terminal T2)
302
Analog Input 1 Invert (Terminal T2)
303
Analog Input 1 Destination (Terminal T2)
303
Analog Output 1 Source (Terminal T3)
303
Sm-Io Pelv
304
Solutions Module Error Status Values for SM-IO PELV
304
SM-I/O PELV Digital I/O Logic Diagram
304
SM-I/O PELV Digital Input Logic Diagram
305
SM-I/O PELV Relay Logic Diagram
305
SM-I/O PELV Analog Input Logic Diagram (Current Mode)
305
SM-I/O PELV Analog Input Logic Diagram (Voltage Mode)
306
SM-I/O PELV Analog Output Logic Diagram
306
T7 Digital Input 5 State/Freeze Input
307
PELV User Power Supply State
307
T4 Digital I/O 2 State
307
T7 Digital Input 5 Invert
308
Disable PELV User Power Supply Trip
308
Relay 1/2 Invert
308
T7 Digital Input 5 Destination
309
Sm-Io 120V
312
Solutions Module Error Status Values for SM-IO 120V
312
Digital Input Logic Diagram
312
Relay Logic Diagram
313
Sm-I/O 120V
313
SM-IO 24V Protected
316
Solutions Module Error Status Values for SM-IO 24V Protected
316
SM-I/O 24V Protected Digital I/O Logic Diagram
316
SM-I/O 24V Protected Digital Input Logic Diagram
317
SM I/O 24V Protected Relay Logic Diagram
318
SM-I/O 24V Protected Analog Output Logic Diagram
318
Sm-Io 32
323
Solutions Module Error Status Values for SM-IO 32
323
SM-I/O 32 Logic Diagram
323
Fast Update Method Write Register
326
SM-Applications Modules
327
Solutions Module Error Status Value for Application Modules
327
SM-Ezmotion
336
Solutions Module Error Status Values for the SM-Ezmotion Module
336
Ezinput.3.Status
340
Ezinput.4.Status
340
System Status
340
Sm-Slm
342
Solutions Module Error Status Values
342
SM-SLM Logic Diagram
344
Operating Mode
347
Marker Pulse, Received Indicator
347
SLM Converted Flux Offset
347
Encoder Lines Per Revolution
347
Sequencer Status
348
Autotune Mode
348
Saving Mode
349
Parameters Transferred
350
Action the Tuning and Saving Parameters
350
Automatic Basic Drive Set-Up Request
350
Axis Initialised
350
Fieldbus Module Category Parameters
352
Solutions Module Error Status Values for Fieldbus Modules
352
Menu 18: Application Menu 1
354
Application Menu 1 Power-Down Saved Integer
354
Application Menu 1 Read-Only Integer
354
Application Menu 1 Read-Write Integer
354
Menu 19: Application Menu 2
355
Application Menu 2 Power-Down Saved Integer
355
Application Menu 2 Read-Only Integer
355
Application Menu 2 Read-Write Integer
355
Menu 20: Application Menu 3
356
Application Menu 3 Read-Write Integer
356
Application Menu 3 Read-Write Long Integer
356
Menu 21: Second Motor Parameters
357
Acceleration Rate
358
Deceleration Rate
359
Rated Current
359
Rated Load Rpm
359
Menu 22: Additional Menu 0 Set-Up
366
32 Bit Parameters
367
Drive Parameters
367
Solutions Module Parameters
367
Introduction
368
Fundamental Differences between Unidrive SP and Unidrive Classic
370
Macro 1 - Easy Mode
371
Macro 1 Specific Parameters
371
Macro 1 Easy Mode Logic Diagram
372
Macro 2 - Motorized Potentiometer
374
Macro 2 Menu 0 Programmable Parameters
374
Parameter Set-Up to Reproduce Macro 2 on a Unidrive SP
375
Macro 2 Motorized Potentiometer Logic Diagram
376
Macro 3 - Preset Speeds
378
Macro 3 Menu 0 Programmable Parameters
378
Macro 3 Preset Speeds Logic Diagram
380
Macro 4 - Torque Control
382
Parameter Set-Up to Reproduce Macro 4 on a Unidrive SP
383
Macro 4 Torque Control Logic Diagram
384
Macro 5 - PID Control
386
Parameter Set-Up to Reproduce Macro 5 on a Unidrive SP
387
Macro 5 PID Control Logic Diagram
388
Macro 6 - Axis Limit Control
390
Macro 6 Menu 0 Programmable Parameters
390
Parameter Set-Up to Reproduce Macro 6 on a Unidrive SP
391
Macro 6 Axis Limit Control Logic Diagram
392
Macro 7 - Brake Control
394
Macro 7 Menu 0 Programmable Parameters
394
Parameter Set-Up to Reproduce Macro 7 on a Unidrive SP
395
Macro 7 Brake Control Logic Diagram
396
Macro 8 - Digital Lock
398
Macro 8 Menu 0 Programmable Parameters
398
Parameter Set-Up to Reproduce Macro 8 on a Unidrive SP
399
Macro 8 Digital Lock Logic Diagram
400
Emerson unidrive sp User Manual (310 pages)
Universal Variable Speed AC drive for induction and servo motors Model sizes 0 to 6
Brand:
Emerson
| Category:
DC Drives
| Size: 32.02 MB
Table of Contents
Table of Contents
4
Declaration of Conformity (Size 0)
6
Declaration of Conformity (Size 1-3)
7
Declaration of Conformity (Size 4-5)
8
Table 3-3 Quantity of Nylon Washers Supplied with Table
8
Declaration of Conformity (Size 6)
9
Table 3-5 Power Losses from the Front of the Drive When Table
9
Declaration of Conformity (Including 2006 Machinery Directive)
10
1 Safety Information
11
Warnings, Cautions and Notes
11
Electrical Safety - General Warning
11
System Design and Safety of Personnel
11
Environmental Limits
11
Access
11
Fire Protection
11
Compliance with Regulations
11
Motor
11
Mechanical Brake Control
11
Electrical Installation
12
2 Product Information
13
Ratings
13
Table 2-1 200V Drive Ratings (200V to 240V ±10%)
14
Table 2-2 400V Drive Ratings (380V to 480V ±10%)
15
Table 2-3 575V Drive Ratings (500V to 575V ±10%)
16
Table 2-4 690V Drive Ratings (500V to 690V ±10%)
17
Table 2-5 Typical Overload Limits for Size 0 to 5
17
Table 2-6 Typical Overload Limits for Size 6
17
Model Number
18
Operating Modes
18
Compatible Encoders
18
Table 2-7 Encoders Compatible with Unidrive SP
18
Drive Features
19
Figure 2-1 Features of the Size 0 Drive
19
Figure 2-2 Features of the Size 1 to 6 Drive
20
Nameplate Description
21
Figure 2-3 Typical Drive Rating Labels for Size 0
21
Figure 2-4 Typical Drive Rating Labels for Size 1 to 6 Drives
22
Options
23
Figure 2-5 Options Available with Unidrive SP
23
Table 2-8 Solutions Module Identification
23
Items Supplied with the Drive
26
Table 2-9 Keypad Identification
26
Table 2-10 Parts Supplied with the Drive
26
3 Mechanical Installation
28
Safety Information
28
Planning the Installation
28
Figure 3-1 Fire Enclosure Bottom Layout
28
Figure 3-2 Fire Enclosure Baffle Construction
28
Terminal Cover Removal
29
Figure 3-3 Location and Identification of Terminal Covers
30
Figure 3-4 Removing the Size 1 Terminal Covers
31
Figure 3-5 Removing the Size 2 Terminal Covers
31
Figure 3-6 Removing the Size 3 Terminal Covers
31
Figure 3-7 Removing the Size 4, 5 and 6 Terminal Covers (Size 4 Illustrated)
32
Figure 3-8 Removing the Finger-Guard Break-Outs
32
Figure 3-9 Removing the DC Terminal Cover Break-Outs
32
Figure 3-10 Size 4 to 6 Finger-Guard Grommets
33
Solutions Module / Keypad Installation / Removal
35
Figure 3-11 Installation of a Solutions Module on Size 0
35
Figure 3-12 Installation and Removal of a Solutions
35
Figure 3-13 Installation of a Keypad on Size 0
36
Figure 3-14 Installation and Removal of a Keypad on
36
Mounting Methods
37
Figure 3-15 Mounting the Size 0 Using a DIN Rail
37
Figure 3-16 Ingress Protection
38
Figure 3-17 Surface Mounting the Size 0 Drive
38
Figure 3-18 Surface Mounting the Size 1 Drive
39
Figure 3-19 Surface Mounting the Size 2 Drive
39
Figure 3-20 Surface Mounting the Size 3 Drive
40
Figure 3-21 Surface Mounting the Size 4 Drive
40
Figure 3-22 Surface Mounting the Size 5 Drive
41
Figure 3-23 Surface Mounting the Size 6 Drive
42
Figure 3-24 Through-Panel Mounting the Size 1 Drive
43
Figure 3-25 Through-Panel Mounting the Size 2 Drive
43
Figure 3-26 Through-Panel Mounting the Size 3 Drive
44
Figure 3-27 Through-Panel Mounting the Size 4 Drive
44
Figure 3-28 Through-Panel Mounting the Size 5 Drive
45
Figure 3-29 Through-Panel Mounting the Size 6 Drive
46
Figure 3-30 Size 4, 5 and 6 Mounting Bracket
47
Figure 3-31 Orientation of the Size 4, 5 and 6 Mounting
47
Figure 3-32 Location of Top Surface Mounting Brackets
47
Table 3-1 Mounting Brackets
47
Enclosure for Standard Drives
48
Figure 3-33 Enclosure Layout
48
Enclosure Design and Drive Ambient Temperature
49
Figure 3-34 Enclosure Having Front, Sides and Top Panels Free to Dissipate Heat
49
Heatsink Fan Operation
50
Enclosing Standard Drive for High Environmental Protection
50
Figure 3-35 Example of IP54 (UL Type 12 / NEMA 12) Through-Panel Layout
50
Figure 3-36 Installing the Gasket
50
Figure 3-37 Installation of IP54 Insert for Size 1
51
Figure 3-38 Installation of IP54 Insert for Size 2
51
Figure 3-39 Option 2 for Achieving IP54 (UL Type 12 / NEMA 12) Through-Panel Mounting
52
Table 3-2 Description of Fixings
52
Figure 3-40 Option 3 for Achieving IP54 (UL Type 12 / NEMA 12) through Panel Mounting
53
Table 3-4 Environment Considerations
53
External EMC Filter
54
Figure 3-41 Footprint Mounting the EMC Filter
54
Figure 3-42 Bookcase Mounting the EMC Filter
54
Figure 3-43 Size 4 to 6 Mounting of EMC Filter
54
Table 3-6 Drive EMC Filter Details (Size 0 to 6)
54
Figure 3-44 Size 0 External EMC Filter
55
Figure 3-45 Size 1 External EMC Filter
55
Figure 3-46 Size 2 External EMC Filter
56
Figure 3-47 Size 3 External EMC Filter
57
Figure 3-48 Size 4 and 5 External EMC Filter
58
Figure 3-49 Size 6 External EMC Filter
59
Internal / Heatsink Mounted Braking Resistor
60
Figure 3-50 Installing an Optional Internal Braking Resistor (Top View of Drive)
60
Figure 3-51 Through-Panel Mounting Cut-Out Details
61
Figure 3-52 Through-Panel Mounting Cut-Out Details
61
Figure 3-53 Installing the Heatsink Mounted Braking
61
Figure 3-54 Connecting the Brake Resistor on a
61
Figure 3-55 Connecting the Brake Resistor on a
62
Figure 3-56 Removing the Baffle Plate on a Size 2
62
Figure 3-57 Modifying the Fan Baffle on a Size 2
62
Figure 3-58 Installing the Heatsink Mounted Braking
62
Figure 3-59 Connecting the Brake Resistor on a Surface
63
Figure 3-60 Connecting the Brake Resistor on a
63
Electrical Terminals
64
Figure 3-61 Locations of the Power and Ground Terminals
64
Table 3-7 Drive Control and Relay Terminal Data
65
Table 3-8 Drive Power Terminal Data
65
Table 3-9 Plug-In Terminal Block Maximum Cable Sizes
65
Table 3-10 Schaffner External EMC Filter Terminal Data (Size 0)
65
Table 3-11 Schaffner External EMC Filter Terminal Data (Size 1 to 6)
65
Table 3-12 Epcos External EMC Filter Terminal Data
65
Routine Maintenance
66
4 Electrical Installation
67
Power Connections
67
Figure 4-1 Size 0 Power Connections
67
Figure 4-2 Size 1 Power Connections
68
Figure 4-3 Size 2 Power Connections
68
Figure 4-4 Size 3 Power Connections
69
Figure 4-5 Size 4, 5 and 6 Power Connections
69
Figure 4-6 Size 2 Ground Connections
70
Figure 4-7 Size 3 Ground Connections
70
AC Supply Requirements
71
Figure 4-8 Size 4, 5 and 6 Ground Connections
71
Table 4-1 Behavior of the Drive in the Event of a Motor Circuit Ground (Earth) Fault with an IT Supply
71
Supplying the Drive with DC / DC Bus Paralleling
72
Heatsink Fan Supply
72
Control 24Vdc Supply
72
Figure 4-9 Location of the Size 6 Heatsink Fan Supply Connections
72
Figure 4-10 Size 6 Heatsink Fan Supply Connections
72
Low Voltage DC Power Supply
73
Ratings
73
Table 4-2 Supply Fault Current Used to Calculate Maximum Input Currents
73
Table 4-3 Size 0 to 3 Input Current, Fuse and Cable Size Ratings (European)
74
Table 4-4 Size 0 to 3 Input Current, Fuse and Cable Size Ratings (USA)
74
Table 4-5 Size 4 and Larger Input Current, Fuse and Cable Size Ratings
75
Output Circuit and Motor Protection
76
Table 4-6 Maximum Motor Cable Lengths (200V Drives)
76
Table 4-7 Maximum Motor Cable Lengths (400V Drives)
76
Table 4-8 Maximum Motor Cable Lengths (575V Drives)
76
Figure 4-11 Cable Construction Influencing the Capacitance
77
Figure 4-12 Preferred Chain Connection for Multiple Motors
77
Table 4-9 Maximum Motor Cable Lengths (690V Drives)
77
Braking
78
Figure 4-13 Alternative Connection for Multiple Motors
78
Table 4-10 Braking Transistor Turn on Voltage
78
Table 4-11 Heatsink Mounted Braking Resistor Data
79
Figure 4-14 Typical Protection Circuit for a Braking Resistor
80
Table 4-12 Minimum Resistance Values and Peak Power Rating for the Braking Resistor at 40°C (104°F)
80
Ground Leakage
81
EMC (Electromagnetic Compatibility)
81
Table 4-13 Unidrive SP and EMC Filter Cross Reference
81
Figure 4-15 Use of the EMC Bracket on Size 0
82
Figure 4-16 Installation of Grounding Clamp (Size 1 and 2)
82
Figure 4-17 Installation of Grounding Clamp (Size 3)
82
Figure 4-18 Installation of Grounding Bracket (Size 0)
82
Figure 4-19 Installation of Grounding Bracket (Sizes 1 to 6)
82
Figure 4-20 Size 4 and 5 Grounding Link Bracket in Its Surface Mount Position (as Supplied)
83
Figure 4-21 Size 4 and 5 Grounding Link Bracket Folded up into Its Through- Panel Mount Position
83
Figure 4-22 Removal of Internal EMC Filter and Line to Ground Varistors (Size 0)
83
Figure 4-23 Removal of Internal EMC Filter (Size 1 to 3)
84
Figure 4-24 Removal of Internal EMC Filter (Sizes 4 to 6)
84
Figure 4-25 General EMC Enclosure Layout Showing Ground Connections
84
Figure 4-26 Drive Cable Clearances
85
Figure 4-27 Feedback Cable, Twisted Pair
85
Figure 4-28 Feedback Cable Connections
86
Table 4-14 Second Environment Emission Compliance (Size 0)
86
Table 4-15 Second Environment Emission Compliance (Size 1 to 6)
86
Figure 4-29 Supply and Ground Cable Clearance (Size 0 to 3)
87
Figure 4-30 Supply and Ground Cable Clearance (Size 4 to 6)
87
Figure 4-31 Sensitive Signal Circuit Clearance
88
Figure 4-32 Grounding the Drive, Motor Cable Shield and Filter
88
Figure 4-33 Grounding the Motor Cable Shield
88
Figure 4-34 Shielding Requirements of Optional External Braking Resistor
88
Figure 4-35 Grounding of Signal Cable Shields Using the Grounding Bracket
89
Figure 4-36 Connecting the Motor Cable to a Terminal Block in the Enclosure
89
Figure 4-37 Connecting the Motor Cable to an Isolator
89
Serial Communications Connections
90
Figure 4-38 Surge Suppression for Digital and Unipolar Inputs and Outputs
90
Figure 4-39 Surge Suppression for Analog and Bipolar Inputs and Outputs
90
Figure 4-40 Location of the RJ45 Serial Comms Connector
90
Table 4-16 Connection Details for RJ45 Connector
90
Table 4-17 Isolated Serial Comms Lead Details
90
Control Connections
91
Table 4-18 the Control Connections Consist of
91
Figure 4-41 Default Terminal Functions
92
Encoder Connections
94
Figure 4-42 Access to Encoder Connections
94
Figure 4-43 Location of Encoder Connector (Size 0)
95
Figure 4-44 Connecting the Encoder Ground Tab to the EMC Bracket
95
Figure 4-45 Location of Encoder Connector
95
Table 4-19 Encoder Types
95
Table 4-20 Drive Encoder Connector Details
96
Table 4-21 Feedback Resolution Based on Frequency and Voltage Level
97
Low Voltage DC Mode Enable and Heatsink Fan Supply Connections (Size 4 to 6)
98
Figure 4-46 Location of the Size 4 to 6 Low Voltage DC Mode Enable Connections
98
Figure 4-47 Size 4 and 5 Low Voltage DC Mode Enable
98
Figure 4-48 Size 6 Low Voltage DC Mode Enable
98
Safe Torque off
99
5 Getting Started
100
Understanding the Display
100
Keypad Operation
100
Figure 5-1 SM-Keypad
100
Figure 5-2 SM-Keypad Plus
100
Figure 5-3 SPO Keypad
100
Figure 5-4 Display Modes
101
Figure 5-5 Mode Examples
101
Menu Structure
102
Menu 0
102
Figure 5-6 Parameter Navigation
102
Figure 5-7 Menu Structure
102
Figure 5-8 Menu 0 Copying
102
Advanced Menus
103
Table 5-1 Advanced Menu Descriptions
103
Table 5-2 Menu 40 Parameter Descriptions
103
Table 5-3 Menu 41 Parameter Descriptions
103
Changing the Operating Mode
104
Saving Parameters
104
Restoring Parameter Defaults
104
Table 5-4 Alarm Indications
104
Table 5-5 Solutions Module and SMARTCARD Status Indications on Power-Up
104
Parameter Access Level and Security
105
Displaying Parameters with Non-Default Values Only
106
Displaying Destination Parameters Only
106
Serial Communications
106
6 Basic Parameters
107
Single Line Descriptions
107
Figure 6-1 Menu 0 Logic Diagram
110
Full Descriptions
112
Figure 6-2 Fixed and Variable V/F Characteristics
114
7 Running the Motor
122
Quick Start Connections
122
Changing the Operating Mode
122
Figure 7-1 Minimum Connections to Get the Motor Running in any Operating Mode (Size 0)
123
Figure 7-2 Minimum Connections to Get the Motor Running in any Operating Mode (Size 1 to 3)
124
Figure 7-3 Minimum Connections to Get the Motor Running in any Operating Mode (Size 4 to 6)
125
Quick Start Commissioning/Start-Up
126
Quick Start Commissioning/Start-Up (Ctsoft)
132
Setting up a Feedback Device
133
Motor Map Parameters
137
Maximum Motor Rated Current
147
Current Limits
147
Motor Thermal Protection
147
Figure 8-1 Motor Thermal Protection (Heavy Duty)
147
Figure 8-2 Motor Thermal Protection (Normal Duty)
147
Switching Frequency
148
High Speed Operation
148
Figure 8-3 Torque and Rated Voltage against Speed
148
9 SMARTCARD Operation
150
Introduction
150
Figure 9-1 Installation of the SMARTCARD
150
Transferring Data
151
Figure 9-2 Basic SMARTCARD Operation
151
Data Block Header Information
153
SMARTCARD Parameters
153
Table 9-3 Key to Parameter Table Coding
153
SMARTCARD Trips
155
Table 9-4 Trip Conditions
155
10 Onboard PLC
157
Onboard PLC and Syptlite
157
Benefits
157
Limitations
157
Figure 10-1 Onboard PLC Program Scheduling
157
Getting Started
158
Onboard PLC Parameters
158
Figure 10-2 Programming Options for Unidrive SP
158
Onboard PLC Trips
159
Onboard PLC and the SMARTCARD
159
11 Advanced Parameters
160
Table 11-1 Menu Descriptions
160
Table 11-2 Key to Parameter Table Coding
160
Table 11-3 Feature Look-Up Table
161
Table 11-4 Definition of Parameter Ranges & Variable Maximums
164
Table 11-5 Maximum Motor Rated Current
166
Menu 1: Frequency / Speed Reference
168
Figure 11-1 Menu 1 Logic Diagram
168
Menu 2: Ramps
172
Figure 11-2 Menu 2 Logic Diagram
172
Menu 3: Frequency Slaving, Speed Feedback and Speed Control
175
Figure 11-3 Menu 3 Open-Loop Logic Diagram
175
Figure 11-4 Menu 3 Closed Loop Logic Diagram
176
Menu 4: Torque and Current Control
180
Figure 11-5 Menu 4 Open Loop Logic Diagram
180
Figure 11-6 Menu 4 Closed-Loop Vector Logic Diagram
181
Figure 11-7 Menu 4 Servo Logic Diagram
182
Menu 5: Motor Control
184
Figure 11-8 Menu 5 Open-Loop Logic Diagram
184
Figure 11-9 Menu 5 Closed-Loop Logic Diagram
186
Menu 6: Sequencer and Clock
189
Figure 11-10 Menu 6 Logic Diagram
189
Menu 7: Analog I/O
191
Figure 11-11 Menu 7 Logic Diagram
191
Menu 8: Digital I/O
194
Figure 11-12 Menu 8 Logic Diagram
194
Menu 9: Programmable Logic, Motorized Pot, Binary Sum and Timers
197
Figure 11-13 Menu 9 Logic Diagram: Programmable Logic
197
Figure 11-14 Menu 9 Logic Diagram: Motorized Pot and Binary Sum
198
Menu 10: Status and Trips
200
Table 11-6 Defaults for Pr 10.30 and Pr 10.31
200
Menu 11: General Drive Set-Up
201
Menu 12: Threshold Detectors, Variable Selectors and Brake Control Function
202
Figure 11-15 Menu 12 Logic Diagram
202
Figure 11-16 Menu 12 Logic Diagram (Continued)
203
Figure 11-17 Open-Loop Brake Function
204
Figure 11-18 Open-Loop Brake Sequence
204
Figure 11-19 Closed-Loop Brake Function
205
Figure 11-20 Closed-Loop Brake Sequence
205
Menu 13: Position Control
208
Figure 11-21 Menu 13 Open-Loop Logic Diagram
208
Figure 11-22 Menu 13 Closed-Loop Logic Diagram
210
Menu 14: User PID Controller
214
Figure 11-23 Menu 14 Logic Diagram
214
Menus 15, 16 and 17: Solutions Module Set-Up
217
Figure 11-24 Location of Solutions Module Slots and Their Corresponding Menu Numbers (Size 0)
217
Figure 11-25 Location of Solutions Module Slots and Their Corresponding Menu Numbers (Size 1 to 6)
217
Figure 11-26 SM-Universal Encoder Plus Logic Diagram
220
Figure 11-27 SM-Resolver Logic Diagram
224
Figure 11-28 SM-Encoder Plus Logic Diagram
226
Figure 11-29 SM-Encoder Output Plus Logic Diagram
228
Figure 11-30 SM-I/O Plus Analog Logic Diagram
231
Figure 11-31 SM-I/O Plus Digital Logic Diagram 1
232
Figure 11-32 SM-I/O Plus Digital Logic Diagram 2
233
Figure 11-33 SM-I/O Lite & SM-I/O Timer Digital I/O Logic Diagram
235
Figure 11-34 SM-I/O Lite & SM-I/O Timer Analog I/O Logic Diagram
236
Figure 11-35 SM-I/O Timer Real Time Clock Logic Diagram
236
Figure 11-36 SM-I/O PELV Digital I/O Logic Diagram
238
Figure 11-37 SM-I/O PELV Digital Input Logic Diagram
239
Figure 11-38 SM-I/O PELV Relay Logic Diagram
239
Figure 11-39 SM-I/O PELV Analog Input Logic Diagram
239
Figure 11-40 SM-I/O PELV Analog Output Logic Diagram
240
Figure 11-41 SM-I/O 24V Protected Digital I/O Logic
242
Figure 11-42 SM-I/O 24V Protected Digital I/O Logic
243
Figure 11-43 SM-I/O 24V Protected Relay Logic Diagram
243
Figure 11-44 SM-I/O 24V Protected Analog Output Logic
244
Figure 11-45 SM-I/O 120V Digital Input Logic Diagram
245
Figure 11-46 SM-I/O 120V Relay Diagram
246
Figure 11-47 SM-I/O 32 Logic Diagram
247
Figure 11-48 SM-SLM Logic Diagram
250
Menu 18: Application Menu 1
253
Menu 19: Application Menu 2
253
Menu 20: Application Menu 3
253
Menu 21: Second Motor Parameters
254
Menu 22: Additional Menu 0 Set-Up
255
Advanced Features
256
Table 11-7 Active Reference
256
Table 11-8 DC Bus Voltage Thresholds
260
Figure 11-49 Digital Input Connections When Pr 6.04 Is
262
12 Technical Data
265
Drive Technical Data
265
Table 12-1 Maximum Permissible Continuous Output Current @ 40°C (104°F) Ambient
265
Table 12-2 Maximum Permissible Continuous Output Current @ 40°C (104°F) Ambient with IP54 Insert and Standard IP54 Fan Installed
266
Table 12-3 Maximum Permissible Continuous Output Current @ 50°C (122°F) Ambient
267
Table 12-4 Losses @ 40°C (104°F) Ambient
268
Table 12-5 Losses @ 40°C (104°F) Ambient with IP54 Insert and Standard IP54 Fan Installed
269
Table 12-6 Losses @ 50°C (122°F) Ambient
270
Table 12-7 Power Losses from the Front of the Drive When Through-Panel Mounted
271
Table 12-8 IP Rating Degrees of Protection
272
Table 12-9 UL Enclosure Ratings
272
Table 12-10 Acoustic Noise Data
273
Table 12-11 Overall Drive Dimensions
273
Table 12-12 Overall Drive Weights
273
Table 12-13 Supply Fault Current Used to Calculate Maximum Input Currents
273
Table 12-14 Size 0 to 3 Input Current, Fuse and Cable Size Ratings
274
Table 12-15 Size 4 and Larger Input Current, Fuse and Cable Size Ratings
275
Table 12-16 Maximum Motor Cable Lengths (200V Drives)
276
Table 12-17 Maximum Motor Cable Lengths (400V Drives)
276
Table 12-18 Maximum Motor Cable Lengths (575V Drives)
276
Table 12-19 Maximum Motor Cable Lengths (690V Drives)
276
Table 12-20 Minimum Resistance Values and Peak Power Rating for the Braking Resistor at 40°C (104°F)
277
Table 12-21 Drive Control and Relay Terminal Data
277
Table 12-22 Drive Power Terminal Data
277
Table 12-23 Plug-In Terminal Block Maximum Cable Sizes
277
Table 12-24 Immunity Compliance
277
Table 12-25 Size 0 (200V) Emission Compliance (Single and Three Phase Drives)
278
Table 12-26 Size 0 (400V) Emission Compliance
278
Table 12-27 Size 1 Emission Compliance
278
Table 12-28 Size 2 Emission Compliance
278
Table 12-29 Size 3 Emission Compliance
278
Table 12-30 Size 4 (200V & 400V) Emission Compliance
278
Table 12-31 Size 4 (690V) Emission Compliance
278
Table 12-32 Size 5 (400V) Emission Compliance
278
Table 12-33 Size 5 (690V) Emission Compliance
278
Optional External EMC Filters
279
Table 12-34 Size 6 (400V Only) Emission Compliance
279
Table 12-35 Size 6 (690V Only) Emission Compliance
279
Table 12-36 EMC Filter Cross Reference
279
Table 12-37 Optional External EMC Filter Details
280
Table 12-38 Optional External EMC Filter Dimensions
281
Trip Indications
283
Figure 13-1 Keypad Status Modes
283
Figure 13-2 Location of the Status LED
283
Table 13-1 Trip Indications
284
Table 13-2 Serial Communications Look-Up Table
297
Table 13-3 Trip Categories
298
Alarm Indications
299
Status Indications
299
Table 13-4 Alarm Indications
299
Table 13-5 Status Indications
299
Table 13-6 Solutions Module and SMARTCARD Status Indications at Power-Up
299
Displaying the Trip History
300
Behaviour of the Drive When Tripped
300
14 UL Listing Information
301
Common UL Information
301
Power Dependant UL Information
301
AC Supply Specification
301
Maximum Continuous Output Current
301
Table 14-1 Maximum Continuous Output Current (200V Drives)
301
Table 14-2 Maximum Continuous Output Current (400V Drives)
301
Table 14-3 Maximum Continuous Output Current (575V Drives)
301
Table 14-4 Maximum Continuous Output Current (690V Drives)
301
Safety Label
302
UL Listed Accessories
302
Emerson unidrive sp User Manual (268 pages)
Universal Variable Speed AC Drive for induction and servo motors Model sizes 6 to 9
Brand:
Emerson
| Category:
Controller
| Size: 20.9 MB
Table of Contents
Table of Contents
4
Table 2-1 400V Standard (IP21) Free Standing Drive Table
5
Table 2-2 690V Standard (IP21) Free Standing Drive Table
5
1 Safety Information
7
Warnings, Cautions and Notes
7
Electrical Safety - General Warning
7
System Design and Safety of Personnel
7
Environmental Limits
7
Compliance with Regulations
7
Motor
7
Adjusting Parameters
7
Table 2-4 690V IP23 Free Standing Drive Ratings at Table
7
2 Product Information
8
Model Number
8
Figure 2-1 Unidrive SP Free Standing Size 6 and 7 Order Codes
8
Figure 2-2 Unidrive SP Free Standing Size 8 and 9 Order Codes
8
Figure 2-3 Drive Configuration
8
Ratings
9
Table 2-3 400V IP23 Free Standing Drive Ratings at
11
Operating Modes
12
Compatible Encoders
12
Table 2-5 Typical Overload Limits for Size 6 to 9
12
Table 2-6 Encoders Compatible with Unidrive SP
12
Drive Features
13
Figure 2-4 Features of the Size 6 and 7 Free Standing
13
Figure 2-5 Features of the Size 8 and 9 Free Standing
14
Nameplate Description
15
Options
15
Figure 2-6 Typical Drive Rating Label
15
Figure 2-7 Options Available with Unidrive SP
15
Table 2-7 Solutions Module Identification
16
Items Supplied with the Drive
18
Table 2-8 Keypad Identification
18
3 Mechanical Installation
19
Safety Information
19
Figure 3-1 Removing a Free Standing Drive from
19
Planning the Installation
20
Terminal Cover Removal
20
Figure 3-2 Lifting the Free Standing Drive
20
Figure 3-3 Location and Identification of Terminal Covers for Free Standing Drives
21
Figure 3-4 Removing the Size 6, 7 and 8 Terminal Covers from the Free Standing Drive
22
Figure 3-5 Removing the Size 9 Terminal Covers from the Free Standing Drive
23
Installing Fuses in a Free Standing Drive
24
Baying Free Standing Drives
24
Figure 3-6 Size 6&7Or Sizes 8&9 with Date Code S17 or Earlier
24
Figure 3-7 Identification of Fuse Mounting Holes
24
Figure 3-8 Installing DIN80 Type Fuses
24
Figure 3-9 Installing DIN110 Type Fuses
24
Figure 3-10 Preparation for Baying the Incomer/Applications Shell
25
Figure 3-11 Preparation for Baying the Size 8 Free Standing Drive
25
Figure 3-12 Preparation for Baying the Size 9 Free Standing Drive (Slave and Master)
26
Figure 3-13 Location of the Rectifier Status Connectors for Size 9 Free Standing Drive
27
Figure 3-14 Baying of Free Standing Drive and Incomer
27
Figure 3-15 Installing the Parallel Cable from a Size 9 Master to Slave
28
Figure 3-16 Input Busbar Connections between the
29
Figure 3-17 Input Busbar Connections between the
30
Figure 3-18 Baying a 6 Pulse Incomer to a 6 Pulse Free Standing Drive (Size 8 Shown)
31
Figure 3-19 Removing the Cable Gland Plate from the Free Standing Drive for "Glanding Off" the Cable
31
Free Standing Drive Dimensions
32
Figure 3-20 Incomer/Applications Shell Dimensions
32
Figure 3-21 Size 6 and 7 Drives with Integral Line Side
33
Figure 3-22 Size 6, 7 and 8 Free Standing Drive Dimensions
34
Figure 3-23 Size 9 Free Standing Drive Dimensions
35
External EMC Filter
36
Table 3-1 Size 6 and 7 Free Standing Drive EMC Filter Details
36
Figure 3-24 Size 6 , 7, 8 and 9 EPCOS External EMC Filter
37
Figure 3-25 Size 8 and 9 Schaffner External EMC Filter
38
Table 3-4 Schaffner External EMC Filter Dimensions
38
Electrical Terminals
39
Figure 3-26 Location of Power and Ground Terminals
39
Figure 3-27 Locations of the Power and Ground Terminals
40
Table 3-5 Drive Control and Relay Terminal Data
41
Table 3-6 Terminal Data
41
Table 3-7 EPCOS External EMC Filter Terminal Data
41
Table 3-8 Schaffner External EMC Filter Terminal Data
41
Solutions Module Installation / Removal
42
Figure 3-28 Installation and Removal of a Solutions Module
42
Figure 3-29 Installation and Removal of a Keypad
42
Routine Maintenance
43
4 Electrical Installation
44
Power Connections
45
Figure 4-1 Unidrive SP Size 6 Free Standing Drive Power Connections
45
Figure 4-2 Unidrive SP Size 7 Free Standing Drive Power Connections
46
Figure 4-3 Unidrive SP Size 8 Free Standing Drive Power Connections
47
Figure 4-4 Unidrive SP Size 9 Free Standing Drive Power Connections
48
Figure 4-5 Unidrive SP Size 6 and 7 Free Standing Drive Ground Connections
49
Figure 4-6 Unidrive SP Size 8 and 9 Free Standing Drive Ground Connections
49
AC Supply Requirements
50
Table 4-1 Behavior of the Drive in the Event of a Motor Circuit Ground (Earth) Fault with an IT Supply
50
Auxiliary Power Supply
51
Figure 4-7 Location of Size 8 and 9 Free Standing Drive 24V Power Supply
51
Figure 4-8 SP8XX4 and SP9XX5 24V Power Supply
51
Figure 4-9 Location of Size 8 and 9 Free Standing Drive Mains Transformer
52
Control 24Vdc Supply
53
Ratings
53
Table 4-2 Supply Fault Current Used to Calculate Maximum Input Currents
53
Table 4-3 400V Free Standing Drive Input Current, Fuse and Cable Size Rating
54
Table 4-4 690V Free Standing Drive Input Current, Fuse and Cable Size Rating
54
Table 4-5 Fuses
55
Table 4-6 Installation Class
55
Output Circuit and Motor Protection
56
Figure 4-10 Cable Construction Influencing the Capacitance
56
Table 4-7 Maximum Motor Cable Lengths
56
Figure 4-11 Preferred Chain Connection for Multiple Motors
57
Figure 4-12 Alternative Connection for Multiple Motors
57
Braking
58
Table 4-8 Braking Transistor Turn on Voltage
58
Table 12-18 Minimum Resistance Values and Peak
58
Ground Leakage
59
EMC (Electromagnetic Compatibility)
59
Figure 4-13 Typical Protection Circuit for a Braking Resistor
59
Figure 4-14 Installation of Grounding Bracket (Master/Slave)
60
Figure 4-15 Feedback Cable, Twisted Pair
61
Figure 4-16 Feedback Cable Connections
61
Figure 4-17 Connecting the Motor Cable to an Isolator / Disconnect Switch
62
Figure 4-18 Surge Suppression for Digital and Unipolar Inputs and Outputs
62
Figure 4-19 Surge Suppression for Analog and
62
Serial Communications Connections
63
Control Connections
63
Figure 4-20 Location of the RJ45 Serial Comms
63
Table 4-10 Connection Details for RJ45 Connector
63
Table 4-11 Isolated Serial Comms Lead Details
63
Table 4-12 the Unidrive SP Control Connections Consist of
63
Figure 4-21 Default Terminal Functions
64
Encoder Connections
67
Figure 4-22 Location of Encoder Connection
67
Table 4-13 Encoder Types
67
Table 4-14 Drive Encoder Connector Details
68
Safe Torque off (Secure Disable)
69
Table 4-15 Feedback Resolution Based on Frequency and Voltage Level
69
Figure 4-23 Start / Stop Control EN954-1 Category
70
Figure 4-24 Category 3 Interlock Using Electromechanical Safety Contactors
70
Figure 4-25 Category 3 Interlock Using SAFE TORQUE
71
Figure 4-26 Use of Contactor and Relay to Avoid the Need for Protected Wiring
71
5 Getting Started
72
Understanding the Display
72
Keypad Operation
72
Figure 5-1 SM-Keypad
72
Figure 5-2 SM-Keypad Plus
72
Menu Structure
73
Figure 5-3 Display Modes
73
Figure 5-4 Mode Examples
73
Menu 0
74
Figure 5-5 Parameter Navigation
74
Figure 5-6 Menu Structure
74
Figure 5-7 Menu 0 Copying
74
Advanced Menus
75
Table 5-1 Advanced Menu Descriptions
75
Changing the Operating Mode
76
Saving Parameters
76
Restoring Parameter Defaults
76
Table 5-4 Alarm Indications
76
Parameter Access Level and Security
77
Displaying Parameters with Non-Default Values Only
78
Displaying Destination Parameters Only
78
Serial Communications
78
6 Basic Parameters
80
Single Line Descriptions
80
Figure 6-1 Menu 0 Logic Diagram
82
Full Descriptions
84
Figure 6-2 Fixed and Variable V/F Characteristics
86
7 Running the Motor
94
Quick Start Connections
94
Changing the Operating Mode
94
Figure 7-1 Minimum Connections to Get the Motor Running in any Operating Mode
96
Quick Start Commissioning/Start-Up
98
Quick Start Commissioning/Start-Up (Ctsoft)
102
Setting up a Feedback Device
102
Motor Map Parameters
106
Maximum Motor Rated Current
116
Current Limits
116
Motor Thermal Protection
116
Figure 8-1 Motor Thermal Protection (Heavy Duty)
116
Figure 8-2 Motor Thermal Protection (Normal Duty)
116
Switching Frequency
117
High Speed Operation
117
Figure 8-3 Torque and Rated Voltage against Speed
117
9 SMARTCARD Operation
119
Introduction
119
Figure 9-1 Installation of the SMARTCARD
119
Figure 9-2 Basic SMARTCARD Operation
119
Transferring Data
120
Data Block Header Information
122
SMARTCARD Parameters
122
Table 9-3 Key to Parameter Table Coding
122
SMARTCARD Trips
123
Table 9-4 Trip Conditions
123
10 Onboard PLC
125
Onboard PLC and Syptlite
125
Benefits
125
Limitations
125
Figure 10-1 Onboard PLC Program Scheduling
125
Getting Started
126
Onboard PLC Parameters
126
Figure 10-2 Programming Options for Unidrive SP
126
Onboard PLC Trips
127
Onboard PLC and the SMARTCARD
127
11 Advanced Parameters
128
Table 11-1 Menu Descriptions
128
Table 11-2 Key to Parameter Table Coding
128
Table 11-3 Feature Look-Up Table
129
Table 11-4 Definition of Parameter Ranges & Variable Maximums
132
Table 11-5 Maximum Motor Rated Current
134
Menu 1: Frequency / Speed Reference
136
Figure 11-1 Menu 1 Logic Diagram
136
Menu 2: Ramps
140
Figure 11-2 Menu 2 Logic Diagram
140
Menu 3: Frequency Slaving, Speed Feedback and Speed Control
143
Figure 11-3 Menu 3 Open-Loop Logic Diagram
143
Figure 11-4 Menu 3 Closed Loop Logic Diagram
144
Menu 4: Torque and Current Control
148
Figure 11-5 Menu 4 Open Loop Logic Diagram
148
Figure 11-6 Menu 4 Closed-Loop Vector Logic Diagram
149
Figure 11-7 Menu 4 Servo Logic Diagram
150
Menu 5: Motor Control
152
Figure 11-8 Menu 5 Open-Loop Logic Diagram
152
Figure 11-9 Menu 5 Closed-Loop Logic Diagram
154
Menu 6: Sequencer and Clock
157
Figure 11-10 Menu 6 Logic Diagram
157
Menu 7: Analog I/O
159
Figure 11-11 Menu 7 Logic Diagram
159
Menu 8: Digital I/O
162
Figure 11-12 Menu 8 Logic Diagram
162
Menu 9: Programmable Logic, Motorized Pot, Binary Sum and Timers
165
Figure 11-13 Menu 9 Logic Diagram: Programmable Logic
165
Figure 11-14 Menu 9 Logic Diagram: Motorized Pot and Binary Sum
166
Menu 10: Status and Trips
168
Menu 11: General Drive Set-Up
169
Menu 12: Threshold Detectors, Variable Selectors and Brake Control Function
170
Figure 11-15 Menu 12 Logic Diagram
170
Figure 11-16 Menu 12 Logic Diagram (Continued)
171
Figure 11-17 Open-Loop Brake Function
172
Figure 11-18 Open-Loop Brake Sequence
172
Figure 11-19 Closed-Loop Brake Function
173
Figure 11-20 Closed-Loop Brake Sequence
173
Menu 13: Position Control
176
Figure 11-21 Menu 13 Open-Loop Logic Diagram
176
Figure 11-22 Menu 13 Closed-Loop Logic Diagram
178
Menu 14: User PID Controller
182
Figure 11-23 Menu 14 Logic Diagram
182
Menus 15, 16 and 17: Solutions Module Set-Up
185
Figure 11-24 Location of Solutions Module Slots and Their Corresponding Menu Numbers (Size 1 to 6)
185
Figure 11-25 SM-Universal Encoder Plus Logic Diagram
188
Figure 11-26 SM-Resolver Logic Diagram
192
Figure 11-27 SM-Encoder Plus Logic Diagram
194
Figure 11-28 SM-Encoder Output Plus Logic Diagram
196
Figure 11-29 SM-I/O Plus Analog Logic Diagram
199
Figure 11-30 SM-I/O Plus Digital Logic Diagram 1
200
Figure 11-31 SM-I/O Plus Digital Logic Diagram 2
201
Figure 11-32 SM-I/O Lite & SM-I/O Timer Digital I/O Logic Diagram
203
Figure 11-33 SM-I/O Lite & SM-I/O Timer Analog I/O Logic Diagram
204
Figure 11-34 SM-I/O Timer Real Time Clock Logic Diagram
204
Figure 11-35 SM-I/O PELV Digital I/O Logic Diagram
206
Figure 11-36 SM-I/O PELV Digital Input Logic Diagram
207
Figure 11-37 SM-I/O PELV Relay Logic Diagram
207
Figure 11-38 SM-I/O PELV Analog Input Logic Diagram
207
Figure 11-39 SM-I/O PELV Analog Output Logic Diagram
208
Figure 11-40 SM-I/O 24V Protected Digital I/O Logic
210
Figure 11-41 SM-I/O 24V Protected Digital I/O Logic
211
Figure 11-42 SM-I/O 24V Protected Relay Logic
211
Figure 11-43 SM-I/O 24V Protected Analog Output Logic
212
Figure 11-44 SM-I/O 120V Digital Input Logic Diagram
213
Figure 11-45 SM-I/O 120V Relay Diagram
214
Figure 11-46 SM-SLM Logic Diagram
218
Menu 18: Application Menu 1
221
Menu 19: Application Menu 2
221
Menu 20: Application Menu 3
221
Menu 21: Second Motor Parameters
222
Menu 22: Additional Menu 0 Set-Up
223
Advanced Features
224
Table 11-7 Active Reference
224
Figure 11-47 Digital Input Connections When Pr 6.04 Is
230
12 Technical Data
233
Drive Technical Data
233
Table 12-1 Maximum Permissible Continuous
233
Table 12-2 Maximum Permissible Continuous Output Current @ 40ºC (104ºF) Ambient for 400V IP23 Free Standing Drives
233
Table 12-3 Maximum Permissible Continuous Output
233
Table 12-4 Maximum Permissible Continuous Output Current @ 50ºC (122ºF) Ambient for 400V Free Standing Drives
234
Table 12-5 Losses @ 40ºC (104ºF) Ambient for 400 VIP21 and @ 33 ºC (91 ºF) Ambient for 400V IP23 Free Standing Drives
234
Table 12-6 IP Rating Degrees of Protection
235
Table 12-7 UL Enclosure Ratings
235
Table 12-8 Roof Mounted Fans
236
Table 12-9 Acoustic Noise Data for Free Standing Drives
236
Table 12-10 Overall Free Standing Drive Dimensions
236
Table 12-11 Overall Free Standing Drive Weights
236
Table 12-12 Supply Fault Current Used to Calculate Maximum Input Currents
236
Table 12-13 400V Free Standing Drive Input Current, Fuse and Cable Size Rating
237
Table 12-14 690V Free Standing Drive Input Current, Fuse and Cable Size Rating
238
Table 12-15 Fuses
238
Table 12-16 Installation Class
238
Table 4-9 Minimum Resistance Values and Peak Power Rating for the Braking Resistor at 40°C (104°F)
239
Table 12-17 Maximum Motor Cable Lengths
239
Table 12-19 Drive Control and Relay Terminal Data
239
Table 12-20 Free Standing Drive Terminal Data
239
Table 12-21 Immunity Compliance
240
Optional External EMC Filters
241
Table 12-22 Size 6 and 7 Free Standing Drive EMC
241
Table 12-23 Free Standing Drive EMC Filter Details (Size 8 and 9)
241
Trip Indications
242
Figure 13-1 Keypad Status Modes
242
Figure 13-2 Location of the Status LED
242
Table 13-1 Trip Indications
243
Table 13-2 Serial Communications Look-Up Table
256
Table 13-3 Trip Categories
257
Alarm Indications
258
Status Indications
258
Table 13-4 Alarm Indications
258
Table 13-5 Status Indications
258
Table 13-6 Solutions Module and SMARTCARD Status Indications at Power-Up
258
Displaying the Trip History
259
Behaviour of the Drive When Tripped
259
14 UL Listing Information
260
Common UL Information
260
Power Dependant UL Information
260
AC Supply Specification
260
Maximum Continuous Output Current
260
Safety Label
260
UL Listed Accessories
260
Table 14-1 Maximum Continuous Output Current
260
Emerson unidrive sp Technical Note (6 pages)
Brand:
Emerson
| Category:
DC Drives
| Size: 0.12 MB
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