Table of Contents
5
Assembly
WARNING
!
Risk of eye injury
Problems may arise if components are set
incorrectly. They may cause serious injuries to
the face.
Always wear safety glasses to protect eyes
when assembling ebikes.
CAUTION
!
Crash and crushing hazard caused by
unintentional activation
There is a risk of injury if the drive system is
activated unintentionally.
Remove the battery.
Assemble the ebike in a clean, dry
environment.
The work environment temperature should be
between 60º-75ºF.
The fitting stand used must be approved for a
maximum weight of least 65lb.
5.1
Unpacking
The packaging material consists mainly of
cardboard and plastic film.
Dispose of the packaging in accordance with
the regulatory requirements (see Section 10).
eBikes are fully assembled in the factory for
test purposes and then dismantled for
transportation. The ebike is 95% to 98% pre-
assembled.
Scope of delivery
1 pre-assembled ebike
1 front wheel
2 pedals
2 quick releases (optional)
1 charger
1 set of operating instructions on CD.
1 battery (supplied separately from the ebike)
5.2
Required tools
The following tools are required to assemble
the ebike:
Knife
Ring spanners
8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm
Torque wrench
Working range 5–40 Nm
by.Schulz handlebars:
TORX® bits: 4 mm, 5 mm and 6 mm
If not:
Hexagon bits: 4 mm, 5 mm and 6 mm
Hexagon socket spanner
2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm and
8 mm
Spline nut socket
T25
Cross-recess screwdriver
Slotted-head screwdriver
Table 28: Tools required for assembly
Assembly
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