Table of Contents
11
Documents
11.1
Assembly report
Date:
Components
Description
Assembly/
inspection
Front wheel
Assembly
Kickstand
Check mount fastening
Tires
Check for damage –
Frame
fracture, scratches
Hand grips, coverings Check mount fastening
Handlebars, stem
Check mount fastening
Steering headset
Check for damage
Saddle
Check mount fastening
Seat post
Check mount fastening
Guard
Check mount fastening
Pannier rack
Check mount fastening
Attachments
Check mount fastening
Bell
Fork, suspension
Check for damage
fork
Rear shock
Check for damage
Suspension seat post Check for damage
Brake lever
Check mount fastening
Brake fluid
Check fluid level
Check brake pads,
brake rotors and
Brake linings
rims for damage
Back-pedal brake
Check mount fastening
braking armature
Rechargeable battery
First examination
Connections, correct
Light cabling
wiring
Rear light
Side light
Side light, daytime riding
Front light
light
All complete, state,
Reflectors
fastening
Frame number:
Criteria
Accept-
Tests
ance
O.K.
Functional check
O.K.
Tire pressure check
O.K.
O.K.
O.K.
O.K.
Functional check
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
Functional check
O.K.
Suspension elements
O.K.
O.K.
O.K.
Brake system
O.K.
O.K.
O.K.
O.K.
Lighting system
O.K.
O.K.
Functional check
O.K.
Functional check
O.K.
O.K.
Measures if rejected
Rejection
Loose
Adjust quick release
Loose
Retighten screws
Tire pressure too low/
Adjust tire pressure
too high
Damage detected
Take out of operation, new frame
Retighten screws, new hand
grips and coverings as
Not provided
specified in parts list
Retighten screws; new stem as
Loose
specified in parts list if necessary
Loose
Retighten screws
Loose
Retighten screws
Loose
Retighten screws
Loose
Retighten screws
Loose
Retighten screws
Loose
Retighten screws
New bell as specified in the parts
No ring, too quiet, missing
list
New fork as specified in the parts
Damage detected
list
New fork as specified in the parts
Damage detected
list
New fork as specified in the parts
Damage detected
list
Loose
Retighten screws
Refill with brake fluid; new brake
Too little
hoses if damaged
New brake pads, brake
Damage detected
rotors and rims
Loose
Retighten screws
Take out of service; contact
Error message
battery manufacturer, new battery
Cable defective, no light
New cabling
Take out of service; new rear
No constant light
light as specified in parts list;
replace if necessary
Take out of service; new front
No constant light
light as specified in parts list;
replace if necessary
Damaged or not all
New reflectors
complete
205
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