Bosch Rexroth IndraDrive Mi Manuals

Manuals and User Guides for Bosch Rexroth IndraDrive Mi. We have 5 Bosch Rexroth IndraDrive Mi manuals available for free PDF download: Project Planning Manual, Applications Manual, Instruction Manual

Bosch Rexroth IndraDrive Mi Project Planning Manual (340 pages)

Drive Systems with KCU02 KSM02, KMS02/03, KMV03, KNK03

Brand: Bosch | Category: Servo Drives | Size: 8.54 MB

Table of Contents
3
1 System Presentation

13
- Introduction
  13
- Rexroth Indradrive MI
  13
- Features
  14
- Rexroth Indradrive MI Drive System
  18
- Components
  18
- Firmware
  20
- System Structure
  20
- Overview of Functions
  23
  - Firmware Functions (Functional Packages)
    23
- Type Code
  24
- Introduction
  24
- KSM02 Motor-Integrated Servo Drive
  25
  - KSM02 Type Code
    25
- KMS02 Near Motor Servo Drive
  27
  - KMS02 Type Code
    27
- KMS03 Near Motor Servo Drive
  28
  - KMS03 Type Code
    28
- KCU02 Drive Connection Box
  29
  - KCU02.2 Type Code
    29
- KMV03 Supply Unit
  30
  - KMV03 Type Code
    30
- KNK03 Mains Filter
  31
  - KNK03 Type Code
    31
- Firmware
  31
- About this Documentation
  32
- Editions
  32
- Documentations
  33
  - Drive Systems, System Components
    33
  - Motors
    33
  - Cables
    34
  - Firmware
    34
- Your Feedback
  36
2 Important Directions for Use

37
- Appropriate Use
  37
- Introduction
  37
- Areas of Use and Application
  37
- Inappropriate Use
  38
3 Safety Instructions for Electric Drives and Controls

39
4 General Data and Specifications

49
5 Technical Data of the Components

65
- Explanation of Terms and Definitions
  65
- KSM02 Motor-Integrated Servo Drive
  69
- KSM02 Without Motor Holding Brake, Data Sheet
  69
- KSM02 with Motor Holding Brake, Data Sheet
  71
- KSM02 Characteristics
  73
- Dimensions and Technical Design
  76
  - Dimensions
    76
  - Technical Design
    81
- Bearing Load and Shaft Load
  82
- KMS02 Near Motor Servo Drive
  84
- KMS02 Data Sheet
  84
- KMS02 Dimensional Drawing
  86
- KCU02 Drive Connection Box
  87
- Brief Description and Use
  87
- KCU02 Data Sheet
  88
- KCU02 Dimensional Drawing
  91
- KMV03 Supply Unit
  92
- Ambient and Operating Conditions
  92
- Mechanics and Mounting
  93
- Basic Data
  96
  - Control Voltage
    96
  - Mains Voltage
    97
  - DC Bus
    99
  - Braking Resistor
    100
- KNK03 Mains Filter
  101
- KNK03 Data Sheet
  101
- KNK03 Dimensional Drawing
  102
- KMS03 Near Motor Servo Drive
  103
- KMS03 Data Sheet
  103
- KMS03 Dimensional Drawing
  106
- RKH Hybrid Cable
  108
- RKH Hybrid Cable Incl. Communication, Technical Data
  108
- Hybrid Cable Without Communication, Technical Data
  110
- Selecting Hybrid Cable Incl. Communication for Appropriate Connection
  112
- Selecting Hybrid Cable Without Communication for Appropriate Connection
  115
- Interconnection Diagrams for Ready-Made Hybrid Cables Incl. Communication
  117
  - Kcu - Ksm/Kms
    117
  - Ksm/Kms - Ksm/Kms
    119
  - Flexible Cable Tracks
    121
  - RHS0014 Terminal Connector
    122
- Interconnection Diagrams for Ready-Made Hybrid Cables Without Communication
  123
  - Kcu - Ksm/Kms
    123
  - Ksm/Kms - Ksm/Kms
    124
- Interconnection Diagrams for Ready-Made Hybrid Cables Used for Mains Connection
  125
  - Knk03 - Kmv03 (Rkh0800)
    125
  - Knk03 - Kmv03 (Rkh0801)
    126
6 Connection Points

127
- System Connection Points
  127
- Connection Point of Equipment Grounding Conductor
  127
  - Cabinet-Bound Drive Systems
    127
  - Cabinet Free Drive Systems
    128
- Ground Connection
  129
- KCU02 Connection Points
  130
- Position of Connection Points
  130
- X1, Module Bus
  131
- X29.1, X29.2, Multi-Ethernet
  132
- X49, L3 - Safe Torque off
  134
  - Data
    134
  - Pin Assignment, Function
    134
- X50, E-Stop Input
  135
- X52, Status Messages
  136
- X53, Control Voltage Output
  137
- X54, DC Bus, Equipment Grounding Conductor Output KSM02/KMS02
  138
- DC Bus Connection L+, L
  139
- Control Voltage Supply +24V, 0V
  142
- KSM02 Connection Points
  144
- Position of Connection Points
  144
- X37, X38, Digital Inputs/Outputs
  145
- X103.1, X103.2, Hybrid Cable Connection Point
  149
- X107, Programming Module
  151
- X108, X109, Communication Output Coupling
  153
- X118, X119, External Communication
  156
- X141, Safe Torque off Safety Technology and "Release Brake" Service Input
  157
- X141, Safe Motion Safety Technology and "Release Brake" Service Input
  160
- Second Connection Point of Equipment Grounding Conductor
  162
- KMS02 Connection Points
  164
- Position of Connection Points
  164
- X37, X38, Digital Inputs/Outputs
  164
- X103.1, X103.2, Hybrid Cable Connection Point
  164
- X104, Connection for Motor Encoder
  165
- X107, Programming Module
  165
- X108, X109, Communication Output Coupling
  165
- X118, X119, External Communication
  165
- X141, Safety Technology
  165
- X156, Motor Connection
  167
- Second Connection Point of Equipment Grounding Conductor
  167
- KMS03 Connection Points
  168
- Position of Connection Points
  168
- Motor Cable and Encoder Cable Connection
  169
  - Condition as Supplied
    169
  - Connection Cover: Mounting Options
    170
  - Connecting the Cables
    171
- XD3, Motor Connection
  173
- XG3, Motor Temperature Monitoring and Motor Holding Brake
  174
- XG4, Digital Motor Encoder Connection
  177
- XG8, Analog Motor Encoder Connection
  178
- X37, X38, Digital Inputs/Outputs
  179
- X103.1, X103.2, Hybrid Cable Connection Point
  179
- X107, Programming Module
  179
- X108, X109, Communication Output Coupling
  179
- X118, X119, External Communication
  179
- X141, Safety Technology
  180
- Second Connection Point of Equipment Grounding Conductor
  180
- KMV03 Connection Points
  181
- Position of Connection Points
  181
- X37, X38, Digital Inputs/Outputs
  182
- X103.1, X103.2, Hybrid Cable Connection Point
  182
- X108, X109, Communication
  182
- X118, X119, External Communication
  182
- X141, Safety Technology
  182
- Second Connection Point of Equipment Grounding Conductor
  182
- XD1, Mains Voltage
  183
- XD10, Control Voltage
  184
- XG3, Mains Choke Temperature Contact
  185
- XG14, Mains Voltage Synchronization
  186
- XG34, Mains Contactor Control and Feedback Contacts (KNK03)
  187
- Connection Cover: Mounting Options
  188
- KNK03 Connection Points
  189
- Position of Connection Points
  189
- Second Connection Point of Equipment Grounding Conductor
  189
- XD1, Mains Voltage
  190
- XD1.2, Supply Unit
  191
- XG14, Mains Voltage Synchronization
  192
- XG3, Mains Choke Temperature Contact
  193
- XG34, Mains Contactor Control and Feedback Contacts
  194
- Connection Cover: Mounting Options
  195
7 Notes on Project Planning

197
- Combining the Individual Components
  197
- Power Supply
  197
- Power Supply by HMV01, HMV02, HCS02 or HCS03
  197
  - Supply Units
    197
- Power Supply by HCS01
  198
- Power Supply by KMV03 and KNK03
  198
  - KMV03 Supply Unit, KNK03 Mains Filter
    198
- Control Voltage Power Requirement 42 V
  199
- KCU02 Drive Connection Box
  200
  - General Information
    200
  - Control Voltage Supply
    200
  - Power Supply to KSM/KMS (KCU)
    202
- Hybrid Cable Length
  207
- Zone Setup
  216
  - Safety Zones
    216
  - E-Stop Function
    219
- Motor Fan for KSM02
  221
- Evaluation of Motor Encoders at KMS
  221
- Length of Motor Cables and Encoder Cables at KMS
  222
- Operation with Standard Motors
  222
- Notes on Electrical Project Planning
  224
- Address Selector Switch
  224
- IP Configuration
  225
- Current Limitation
  225
- Motor Temperature
  226
- Switching Frequency
  227
- Notes on Mechanical Project Planning
  227
- Mounting Clearance
  227
- Output Shaft
  227
  - Plain Shaft
    227
  - Output Shaft with Key
    227
  - Output Shaft with Shaft Sealing Ring
    228
- Bearings and Shaft Load
  229
  - General Information
    229
  - Radial Load, Axial Load
    230
  - Bearing Service Life
    231
- Holding Brakes
  232
  - Brake Control and Supply
    232
  - Safety Requirements
    232
  - Sizing Holding Brakes
    233
- Mechanical Attachment of Driving Elements
  234
  - General Information
    234
  - Redundant Bearings
    234
  - Gear Attachment
    235
  - Coupling Attachment
    235
  - Bevel Gear Pinions or Skew Bevel Driving Pinions
    235
8 Identification

237
- Scope of Supply
  237
- Kcu02
  237
- Ksm02/Kms02
  237
- Kms03
  238
- Kmv03
  238
- Knk03
  238
- Identifying and Checking the Delivered Components
  239
- KSM Type Plate
  239
  - Arrangement
    239
  - Design
    240
- KMS02 Type Plate
  241
  - Arrangement
    241
  - Design
    242
- KMS03 Type Plate
  243
  - Arrangement
    243
  - Design
    244
- KMV03 Type Plate
  245
  - Arrangement
    245
  - Design
    246
- KNK03 Type Plate
  247
  - Arrangement
    247
  - Design
    248
- Plates at KCU02
  249
  - Arrangement
    249
  - Type Plate Design
    249
  - Design of UL Performance Data Plate
    250
9 Mounting and Installation

251
- Introduction
  251
- Important Notes
  251
  - Safety
    251
  - Qualified Technical Staff
    251
  - Handling the Devices
    251
- System Overview
  252
  - Available Connection Points
    252
- Cold Plate
  253
- Ksm
  254
- Required Steps to Follow
  254
  - Preparations for Mounting
    254
  - Mounting KSM
    254
- Mechanical Interfaces
  255
  - Flange Mounting
    255
- Practical Tips
  255
- Kms
  256
- Required Steps to Follow
  256
  - Preparations for Mounting
    256
  - Mounting KMS
    256
- Kcu02
  257
- Mounting Depths
  257
- Touch Guard
  257
- KCU02 Connection Diagram
  259
- Knk03/Kmv03
  260
- Arranging the Devices
  260
- Mounting
  260
- Electrical Connection
  260
- General Information
  260
- Notices
  261
- Electrical Interfaces
  261
  - Overall Connection Diagram
    261
  - HMV01 Used as Supply Unit
    263
  - HCS02 Used as Supply Unit
    264
  - HCS03 Used as Supply Unit
    265
  - HMV02 Used as Supply Unit
    267
  - HCS01.1E-W0054 Used as Supply Unit
    268
  - KMV03 Used as Supply Unit
    270
  - Parallel Drive Lines
    272
10 Accessories

275
- Overview
  275
- HAS01, Basic Accessory
  276
- HAS02, Shield Connection
  277
- HAS03, Control Cabinet Adapter
  278
- HAS05.1-018, Dummy Plate for KMS03 Encoder Connection
  279
- HAS05.1-019, KNK03 Mains Voltage
  280
- HAS05.1-020, KMV03 Control Voltage
  281
- HAS10, Mechanical Mounting Parts
  282
- Type Code
  282
- Use
  282
- Scope of Supply
  283
- RKB0011, Multi-Ethernet Cable
  286
- RKB0013, Multi-Ethernet Cable
  287
- RKB0033, Cable for Safety Technology
  288
- RKB0043, Communication Cable
  289
- RKB0044, Communication Cable
  290
- RKS0010, Interface Cable
  291
- RBS0023, Connector for Safety Zone Node
  292
- RLS0725, KMS03 Motor Power Cable Connector
  293
- RGS0725, KMS03 Encoder Cable Connector
  294
- RHS0725, KMS03 Motor Cable Connector
  295
- Netswitch Sercos III
  296

Bosch Rexroth IndraDrive Mi Project Planning Manual (162 pages)

Drive Systems

Brand: Bosch | Category: Servo Drives | Size: 2.5 MB

Table of Contents
3
1 System Presentation

9
- Introduction
  9
- Features
  9
- Drive System Rexroth Indradrive MI
  10
- Components
  10
  - General Information
    10
  - Lines
    11
- System Structure
  11
- Overview of Functions
  16
  - Firmware Functions (Functional Packages)
    16
- Type Code
  16
- Introduction
  16
- Distributed Servo Drive KSM
  17
  - Type Code
    17
  - Explanation of the Type Code
    18
- Electronic Control System KCU
  20
  - Type Code
    20
- Firmware
  20
- About this Documentation
  21
- Document Structure
  21
- Changes
  21
- Reference Documentations
  22
  - Drive Systems, System Components
    22
  - Motors
    22
  - Cables
    22
  - Firmware
    23
- Your Feedback
  23
2 Important Directions for Use

25
- Appropriate Use
  25
- Introduction
  25
- Areas of Use and Application
  25
- Inappropriate Use
  26
3 Safety Instructions for Electric Drives and Controls

27
4 General Specifications of the Components

37
- Certifications
  37
- Transport and Storage
  39
- Transport of the Components
  39
- Storage of the Components
  39
- Installation Conditions
  40
- Ambient and Operating Conditions
  40
- Mounting Position
  41
- Compatibility with Foreign Matters
  43
- Prime Coat and Housing Varnish
  43
- Capacity Utilization
  44
- Voltage Test and Insulation Resistance Test
  45
- Control Voltage Specification (24V Supply)
  46
5 Technical Data of the Components

49
- Explanation of Terms and Definitions
  49
- Distributed Servo Drive KSM
  54
- KSM Data Sheet
  54
- KSM Characteristics
  57
- Dimensions and Technical Design
  61
  - Dimensions
    61
  - Technical Design
    65
- Bearing Load and Shaft Load
  65
- Electronic Control System KCU
  67
- Brief Description and Usage
  67
- Data Sheet KCU
  67
  - Data Sheet
    67
- Dimensional Drawing KCU
  70
- Hybrid Cables RKH
  70
- Technical Data
  70
- Selecting Hybrid Cable for Appropriate Connection
  71
- Interconnection Diagrams for Ready-Made Hybrid Cables
  74
6 Connection Points

79
7 Notes on Project Planning

99
- Notes on Mechanical Project Planning
  99
- Mounting Clearance
  99
- Output Shaft
  99
  - Plain Shaft
    99
  - Output Shaft with Key
    99
  - Output Shaft with Shaft Sealing Ring
    100
- Bearings and Shaft Load
  100
  - General Information
    100
  - Radial Load, Axial Load
    101
  - Bearing Service Life
    102
- Holding Brakes
  103
  - Brake Control and Supply
    103
  - Safety Requirements
    103
  - Dimensioning Holding Brakes
    105
- Mechanical Attachment of Driving Elements
  105
  - General Information
    105
  - Redundant Bearings
    105
  - Gear Attachment
    106
  - Coupling Attachment
    106
  - Bevel Gear Pinions or Skew Bevel Driving Pinions
    107
- Notes on Electrical Project Planning
  107
- Power Supply
  107
  - Supply Units
    107
- Electronic Control System KCU
  108
- Available Power
  109
- Number of KSM01
  112
- Length of Hybrid Cable
  114
- Distributed Servo Drive KSM
  115
  - Address Selector Switch
    115
  - Motor Blower
    116
  - Motor Current Limitation
    116
  - Motor Temperature
    117
  - Switching Frequency
    118
8 Identification

119
- Scope of Supply
  119
- Ksm
  119
- Kcu
  119
- Identifying and Checking the Delivered Components
  119
- Type Plate KSM
  119
  - Arrangement
    119
  - Design
    120
- Type Plate KCU
  121
  - Arrangement
    121
  - Design
    121
9 Mounting and Installation

123
- Introduction
  123
- Important Notes
  123
  - Safety
    123
  - Qualified Technical Staff
    123
- System Overview
  123
  - Available Connections
    123
- Connection Diagram KCU
  125
- Handling of the Devices
  126
- Mounting
  127
- Practical Tips
  127
- Required Steps to Follow
  127
  - Preparations
    127
- Mechanical Interfaces
  127
  - Mounting the Flange
    127
- Mounting KCU01 (Mounting Depth)
  128
- Electrical Connection
  128
- General Information
  128
- Notes
  129
- Electrical Interfaces
  129
  - Overall Connection Diagram
    129
  - Parallel Strings of Drives
    134
10 Accessories

135
- Overview
  135
- HAS01, Basic Accessory
  135
- HAS02, Strain Relief and Shield Connection
  136
- HAS03, Control Cabinet Adapter
  136
- RKB0006, Interface Cable
  137
- Usage
  137
11 Commissioning, Operation, Diagnoses, Service and Maintenance

139
- Notes on Commissioning
  139
- General Information
  139
- Preparation
  139
- How to Proceed
  139
- Notes on Operation
  139
- Diagnostic Functions
  140
- Distributed Servo Drive KSM
  140
- Electronic Control System KCU
  141
- Diagnostic Messages Via Parameters
  142
- Firmware Functions
  142
  - Easy Startup Mode
    142
  - Analog Outputs
    143
  - Oscilloscope Function
    143
  - Patch Function
    143
  - Monitoring Function
    143
- Service Functions / Troubleshooting
  143
- General Information
  143
- Replacement of Fuses F4 and F5
  143
- Deactivating and Dismounting the Drive
  144
  - Deactivation
    144
  - Dismounting
    145
- Replacement of KSM
  145
- Service Function "Release Holding Brake
  145
- Saving Parameters
  146
- Firmware Update
  146
- MMC
  146
- Maintenance
  147
- Maintenance of the Motor Component
  147
  - General Information
    147
  - Cleaning
    147
  - Bearings
    148
  - Connection Cables
    148
  - Holding Brake-Commissioning and Maintenance Instructions
    148
- Maintenance of the Electronic System of the Drive
  149

Bosch Rexroth IndraDrive Mi Project Planning Manual (138 pages)

Drive Systems

Brand: Bosch | Category: Servo Drives | Size: 2.52 MB

Table of Contents
3
1 System Presentation

7
- Introduction
  7
  - Features
    7
- Drive System Rexroth Indradrive MI
  8
  - Components
    8
  - System Structure
    9
  - Overview of Functions
    11
- Type Code
  11
  - Introduction
    11
  - Distributed Servo Drive KSM
    12
  - Electronic Control System KCU
    15
  - Firmware
    15
- Guide to the Documentation
  16
  - Documentation Structure
    16
  - Documentations - Overview
    16
2 Important Directions for Use

19
- Appropriate Use
  19
  - Introduction
    19
  - Areas of Use and Application
    19
- Inappropriate Use
  20
3 Safety Instructions for Electric Drives and Controls

21
- General Information
  21
- Instructions with Regard to Specific Dangers
  25
4 General Specification of the Components

33
- Certifications
  33
- Transport and Storage
  34
  - Transporting the Devices
    34
  - Storing the Devices
    34
- Installation Conditions
  34
- Capacity Utilization
  37
5 Technical Data of the Components

39
- Explanation of Terms and Definitions
  39
- Distributed Servo Drive KSM
  43
  - KSM Data Sheet
    43
  - KSM Characteristics
    45
  - Dimensions and Technical Design
    48
  - Bearings and Shaft Load
    50
- Electronic Control System KCU
  52
  - Brief Description and Applications
    52
  - Technical Data
    52
- Hybrid Cables RKH
  55
6 Connection Points

61
7 Notes on Project Planning

81
- Notes on Mechanical Project Planning
  81
  - Mounting Clearance
    81
  - Output Shaft
    81
  - Bearings and Shaft Load
    83
  - Holding Brakes
    85
  - Mechanical Attachment of Driving Elements
    88
- Notes on Electrical Project Planning
  90
  - Allowed Cable Lengths
    90
  - Maximum Number of Axes Per System Combination
    90
  - 24V Control Voltage
    91
  - Power Supply
    93
  - Electronic Control System KCU
    93
  - Address Selector Switch
    94
  - Motor Blower
    95
  - Motor Current Limitation
    95
  - Motor Temperature
    96
  - Switching Frequency
    96
8 Identification

97
- Scope of Supply
  97
  - Ksm
    97
  - Kcu
    97
- Identifying and Checking the Delivered Components
  97
  - Type Plate KSM
    97
  - Type Plate KCU
    99
9 Mounting and Installation

101
- Introduction
  101
  - Important Notes
    101
  - System Overview
    101
  - Connection Diagram KCU
    103
- Mounting
  104
  - Practical Tips
    104
  - Required Steps to Follow
    104
  - Mechanical Interfaces
    105
- Electrical Connection
  106
  - Notes
    107
  - Electrical Interfaces
    107
- Handling of the Devices
  110
10 Commissioning, Operation, Diagnoses, Service and Maintenance

113
- 10.1 Notes on Commissioning
  113
  - Preparing
    113
  - Carrying out
    113
- 10.2 Notes on Operation
  113
- 10.3 Diagnostic Functions
  114
  - Distributed Servo Drive KSM
    114
  - Electronic Control System KCU
    115
  - Diagnostic Messages Via Parameters
    116
  - Firmware Functions
    116
- 10.4 Service Functions/Troubleshooting
  117
  - Deactivating and Dismounting the Drive
    117
  - Replacing KSM
    118
  - Service Function "Release Holding Brake
    119
  - Saving Parameters
    119
  - Firmware Update
    119
  - MMC
    120
- 10.5 Maintenance
  120
  - Maintenance of the Motor Component
    120
  - Maintenance of the Electronic System of the Drive
    122

Bosch Rexroth IndraDrive Mi Applications Manual (153 pages)

Integrated Safety Technology 'Safe Torque Off' (as of MPx-16)

Brand: Bosch | Category: DC Drives | Size: 8.03 MB

Bosch Rexroth IndraDrive Mi Instruction Manual (84 pages)

Distributed Servo Drive

Brand: Bosch | Category: Servo Drives | Size: 3.64 MB

Bosch Categories

Bosch Rexroth IndraDrive Mi Manuals

Bosch Rexroth IndraDrive Mi Project Planning Manual (340 pages)

Table of Contents

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Data and Specifications

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

10 Accessories

Bosch Rexroth IndraDrive Mi Project Planning Manual (162 pages)

Table of Contents

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Specifications of the Components

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

10 Accessories

11 Commissioning, Operation, Diagnoses, Service and Maintenance

Bosch Rexroth IndraDrive Mi Project Planning Manual (138 pages)

Table of Contents

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Specification of the Components

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

10 Commissioning, Operation, Diagnoses, Service and Maintenance

Bosch Rexroth IndraDrive Mi Applications Manual (153 pages)

Table of Contents

1 Introduction

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 System Overview

5 Functional Principle of Integrated Safety Technology

6 Integrated Safety Functions

7 Examples of Application

8 Commissioning the Safety Technology

9 Notes on Troubleshooting

10 Decommissioning Drive Components

11 Declarations of Conformity

Bosch Rexroth IndraDrive Mi Instruction Manual (84 pages)

Table of Contents

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