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Bosch REXROTH IndraDrive Manuals
Manuals and User Guides for Bosch REXROTH IndraDrive. We have
4
Bosch REXROTH IndraDrive manuals available for free PDF download: Troubleshooting Manual, Project Planning Manual, Applications Manual, Instruction Manual
Bosch REXROTH IndraDrive Troubleshooting Manual (437 pages)
Brand:
Bosch
| Category:
DC Drives
| Size: 4.4 MB
Table of Contents
Table of Contents
4
1 Basics on Device Diagnosis
18
Diagnostic System
18
Coded Diagnostic Drive Messages
18
Status Classes, Status Displays, Control Parameters
21
Control Panel of the Indradrive Controllers
26
Brief Description
26
Functional Description
27
Notes on Commissioning
33
Extended Diagnostic Possibilities
33
Kinds of Diagnostic Messages
33
Error
33
Warnings
34
Commands
35
States/Operating States
35
2 Important Directions for Use
36
Appropriate Use
36
Introduction
36
Areas of Use and Application
37
Inappropriate Use
37
3 Safety Instructions for Electric Drives and Controls
38
Introduction
38
Explanations
38
Hazards by Improper Use
39
General Information
40
Protection against Contact with Electrical Parts
42
Protection against Electric Shock by Protective Low Voltage (PELV)
43
Protection against Dangerous Movements
44
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
46
Protection against Contact with Hot Parts
47
3.10 Protection During Handling and Mounting
47
3.11 Battery Safety
48
3.12 Protection against Pressurized Systems
48
4 Diagnostic Messages When Booting the Devices
50
Devices with Valid Firmware
50
Devices Without Valid Firmware
50
Error Messages When Booting the Devices
51
Plc
51
Stop PLC
51
Run PLC
51
No IDN on MMC
51
Load New Param
52
End C29
52
MMC Not Correct
52
IBF Not Correct
52
Firmware Update
53
Update Error
53
5 Operating States
54
Asp
54
Charg
55
Sbb
55
Sbh
55
Zks
56
6 Status Diagnostic Messages
58
A0000 Communication Phase 0
58
A0001 Communication Phase 1
59
A0002 Communication Phase 2
60
A0003 Communication Phase 3
61
A0009 Automatic Baud Rate Detection for SERCOS Interface
62
A0010 Drive HALT
62
A0011 Starting Lockout Active
63
A0012 Control and Power Sections Ready for Operation
63
A0013 Ready for Power on
64
A0014 Drive Interlock Active
65
A0015 Safety Related Standstill Active
66
A0016 Safety Related Operational Stop Active
67
A0017 Special Mode Motion Active
68
A0100 Drive in TORQUE Control
69
A0101 Drive in VELOCITY Control
69
A0102 Position Mode with Encoder 1
70
A0103 Position Mode with Encoder 2
70
A0104 Position Mode Lagless, Encoder 1
71
A0105 Position Control Lagless, Encoder 2
71
A0106 Drive Controlled Interpolation, Encoder 1
72
A0107 Drive Controlled Interpolation, Encoder 2
72
A0108 Drive Controlled Interpolation, Lagless, Encoder 1
73
A0109 Drive Controlled Interpolation, Lagless, Encoder 2
73
A0110 Velocity Synchronization, Virtual Master Axis
74
A0111 Velocity Synchronization, Real Master Axis
74
A0112 Phase Synchronization, Encoder 1, Virtual Master Axis
75
A0113 Phase Synchronization, Encoder 2, Virtual Master Axis
75
A0114 Phase Synchronization, Encoder 1, Real Master Axis
76
A0115 Phase Synchronization, Encoder 2, Real Master Axis
76
A0116 Phase Synchr. Lagless, Encoder 1, Virtual Master Axis
77
A0117 Phase Synchr. Lagless, Encoder 2, Virtual Master Axis
77
A0118 Phase Synchr. Lagless, Encoder 1, Real Master Axis
78
A0119 Phase Synchr. Lagless, Encoder 2, Real Master Axis
78
A0128 Cam Shaft, Encoder 1, Virtual Master Axis
79
A0129 Cam Shaft, Encoder 2, Virtual Master Axis
79
A0130 Cam Shaft, Encoder 1, Real Master Axis
80
A0131 Cam Shaft, Encoder 2, Real Master Axis
80
A0132 Cam Shaft, Lagless, Encoder 1, Virt. Master Axis
81
A0133 Cam Shaft, Lagless, Encoder 2, Virt. Master Axis
81
A0134 Cam Shaft, Lagless, Encoder 1, Real Master Axis
82
A0135 Cam Shaft, Lagless, Encoder 2, Real Master Axis
82
A0150 Drive-Controlled Positioning, Encoder 1
83
A0151 Drive-Controlled Positioning, Encoder 1, Lagless
84
A0152 Drive-Controlled Positioning, Encoder 2
85
A0153 Drive-Controlled Positioning, Encoder 2, Lagless
86
A0154 Position Mode with Encoder 1 Drive Controlled
87
A0155 Position Mode with Encoder 2 Drive Controlled
87
A0156 Position Mode Lagless, Encoder 1 Drive Controlled
88
A0157 Position Control Lagless, Encoder 2 Drive Controlled
88
A0206 Positioning Block Mode, Encoder 1
89
A0207 Positioning Block Mode Lagless, Encoder 1
89
A0210 Positioning Block Mode, Encoder 2
90
A0211 Positioning Block Mode Lagless, Encoder 2
90
A0500 Supply Module in Voltage Control
91
A0501 Supply Module in Current Control
91
A0502 Supply Module in Operation
91
A0503 DC Bus Charging Active
92
A0510 Test Run for Voltage Control
92
A0511 Test Run for Current Control
92
A0512 Test Run Active
93
A0520 DC Bus Quick Discharge Active
93
A0800 Unknown Operating Mode
93
A4000 Automatic Drive Check and Adjustment
94
A4001 Drive Deceleration to Standstill
94
A4002 Drive in Automatic Mode
95
7 Error Messages
96
Fatal System Errors (F9Xxx and E-XXXX)
96
Behavior in the Case of Fatal System Error
96
E-0000 Processor Exception Error
97
F9001 Error Internal Function Call
98
F9002 Error Internal RTOS Function Call
98
F9003 Watchdog
99
F9004 Hardware Trap
99
Fatal Errors (F8Xxx)
100
Behavior in the Case of Fatal Error
100
F8010 Autom. Commutation: Max. Motion Range When Moving Back
101
F8011 Commutation Offset Could Not be Determined
102
F8012 Autom. Commutation: Max. Motion Range
103
F8013 Automatic Commutation: Current too Low
104
F8014 Automatic Commutation: Overcurrent
105
F8015 Automatic Commutation: Timeout
106
F8016 Automatic Commutation: Iteration Without Result
107
F8022 Enc. 1: Enc. Signals Incorr. (Can be Cleared in Ph. 2)
108
F8023 Error Mechanical Link of Encoder or Motor Connection
109
F8027 Starting Lockout While Drive Enabled
109
F8057 Device Overload Shutdown
110
F8060 Overcurrent in Power Section
110
F8069 +/-15Volt DC Error
111
F8070 +24Volt DC Error
111
F8078 Speed Loop Error
112
F8079 Velocity Limit S-0-0091 Exceeded
113
F8091 Power Section Defective
113
F8100 Error During Initialization of Control Section
114
F8102 Error When Initializing Power Section
115
F8118 Invalid Power Section/Firmware Combination
115
F8120 Invalid Control Section/Firmware Combination
116
F8122 Control Section Defective
116
F8129 Firmware of Option 1 of Safety Technology Defective
117
F8130 Firmware of Option 2 of Safety Technology Defective
118
F8133 Error When Checking Interrupting Circuits
119
F8201 Safety Command for Basic Initialization Incorrect
120
F8203 Safety Technology Configuration Parameter Invalid
121
F8806 Timeout During Loading Process
122
F8813 Connection Error Mains Choke
122
F8838 Overcurrent External Braking Resistor
123
Safety Technology Errors (F7Xxx)
124
Behavior in the Case of Safety Technology Error
124
F7010 Safety Related Limited Increment Exceeded
125
F7011 Safety Rel. Position Limit Val., Exc. in Pos. dir
126
F7012 Safety Rel. Position Limit Val., Exc. in Neg. dir
126
F7013 Velocity Threshold Exceeded
127
F7014 Acceleration Threshold Exceeded
128
F7020 Safety Related Maximum Velocity Exceeded
129
F7021 Safety Related End Position Exceeded
129
F7030 Pos. Window for Safety Rel. Operational Stop Exceeded
130
F7031 Incorrect Direction of Motion
131
F7040 Plausibility Error Parameterized - Effective Threshold
132
F7041 Plausibility Error Actual Position Value
133
F7042 Plausibility Error Safety Related Operating Mode
134
F7043 Error of Output Stage Interlock
134
F7050 Time for Stopping Process Exceeded
135
Travel Range Errors (F6Xxx)
136
Behavior in the Case of Travel Range Error
136
F6024 Maximum Braking Time Exceeded
137
F6029 Positive Travel Limit Exceeded
138
F6030 Negative Travel Limit Exceeded
139
F6034 Emergency-Stop Activated
140
F6042 both Travel Range Limit Switches Activated
141
F6043 Positive Travel Range Limit Switch Activated
142
F6044 Negative Travel Range Limit Switch Activated
143
Interface Errors (F4Xxx)
144
Behavior in the Case of Interface Error
144
F4001 Double MST Failure Shutdown
145
F4002 Double MDT Failure Shutdown
146
F4003 Invalid Communication Phase Shutdown
147
F4004 Error During Phase Progression
147
F4005 Error During Phase Regression
148
F4006 Phase Switching Without Ready Signal
148
F4009 Bus Failure
149
F4012 Incorrect I/O Length
149
F4014 PLC Watchdog
150
F4034 Emergency-Stop
151
Non-Fatal Safety Technology Errors (F3Xxx)
152
Behavior in the Case of Non-Fatal Safety Technology Error
152
F3111 Refer. Missing When Selecting Safety Related End Pos
153
F3112 Reference Missing When Selecting Safety Related Pos
154
F3117 Plausibility Error of Actual Position Values
155
F3130 Error When Checking Input Signals
156
F3131 Error When Checking Acknowledgment Signal
157
F3132 Error When Checking Diagnostic Output Signal
158
F3133 Error When Checking Interrupting Circuits
159
F3134 Dynamization Time Interval Incorrect
160
F3135 Dynamization Pulse Width Incorrect
161
F3140 Plausibility Error of Safety Parameters
162
F3141 Plausibility Error of Selection
162
F3142 Activation Time of Enabling Control Exceeded
163
F3143 Safety Command for Clearing Errors Incorrect
164
F3145 Error When Unlocking the Safety Door
165
F3146 System Error Channel 2
166
F3147 System Error Channel 1
167
F3150 Safety Command for System Start Incorrect
168
F3151 Safety Command for System Halt Incorrect
168
F3152 Incorrect Backup of Safety Technology Data
169
Non-Fatal Errors (F2Xxx)
170
Behavior in the Case of Non-Fatal Error
170
F2005 Cam Shaft Invalid
170
F2006 MMC was Removed
171
F2007 Switching to Non-Initialized Operating Mode
172
F2008 RL the Motor Type Has Changed
173
F2009 PL Load Parameter Default Values
174
F2010 Error When Initializing Digital Inputs/Outputs
175
F2011 PLC - Error Nr. 1
175
F2012 PLC - Error Nr. 2
176
F2013 PLC - Error Nr. 3
176
F2014 PLC - Error Nr. 4
177
F2018 Device Overtemperature Shutdown
178
F2019 Motor Overtemperature Shutdown
179
F2021 Motor Temperature Monitor Defective
180
F2022 Device Temperature Monitor Defective
180
F2026 Undervoltage in Power Section
181
F2028 Excessive Deviation
182
F2032 Plausibility Error During Commutation Fine Adjust
183
F2033 External Power Supply X10 Error
184
F2036 Excessive Position Feedback Difference
185
F2037 Excessive Position Command Difference
186
F2039 Maximum Acceleration Exceeded
187
F2040 Device Overtemperature 2 Shutdown
188
F2042 Encoder 2: Encoder Signals Incorrect
189
F2043 Measuring Encoder: Encoder Signals Incorrect
190
F2044 External Power Supply X15 Error
191
F2048 Low Battery Voltage
192
F2050 Overflow of Target Position Preset Memory
193
F2051 no Sequential Block in Target Position Preset Memory
194
F2053 Incr. Encoder Emulator: Pulse Frequency too High
195
F2054 Incr. Encoder Emulator: Hardware Fault
196
F2067 Synchronization to Master Communication Incorrect
197
F2069 Error When Releasing the Motor Holding Brake
198
F2074 Actual Pos. Value 1 Outside Absolute Encoder Window
199
F2075 Actual Pos. Value 2 Outside Absolute Encoder Window
200
F2076 Actual Pos. Value 3 Outside Absolute Encoder Window
201
F2077 Current Measurement Trim Wrong
202
F2086 Error Supply Module
203
F2087 Module Group Communication Error
204
F2100 Incorrect Access to Command Value Memory
204
F2101 It was Impossible to Address MMC
205
F2102 It was Impossible to Address I2C Memory
206
F2103 It was Impossible to Address Endat Memory
207
F2104 Commutation Offset Invalid
208
F2110 Error in Non-Cyclical Data Communic. of Power Section
209
F2174 Loss of Motor Encoder Reference
210
F2175 Loss of Optional Encoder Reference
211
F2176 Loss of Measuring Encoder Reference
212
F2177 Modulo Limitation Error of Motor Encoder
213
F2178 Modulo Limitation Error of Optional Encoder
213
F2179 Modulo Limitation Error of Measuring Encoder
214
F2802 PLL Is Not Synchronized
214
F2814 Undervoltage in Mains
215
F2815 Overvoltage in Mains
215
F2816 Softstart Fault Power Supply Unit
216
F2817 Overvoltage in Power Section
216
F2818 Phase Failure
217
F2819 Mains Failure
217
F2820 Braking Resistor Overload
218
F2821 Error in Control of Braking Resistor
219
F2825 Switch-On Threshold Braking Resistor too Low
220
F2833 Ground Fault in Motor Line
220
F2834 Contactor Control Error
221
F2836 Error Balancing Monitor/Ground Fault
221
F2840 Error Supply Shutdown
222
F2860 Overcurrent in Mains-Side Power Section
222
F2890 Invalid Device Code
222
F2891 Incorrect Interrupt Timing
223
F2892 Hardware Variant Not Supported
223
SERCOS Error Codes / Error Messages in Service Channel
224
8 Warning Diagnostic Messages (Exxxx)
226
Fatal Warning Diagnostic Messages (E8Xxx)
226
E8025 Overvoltage in Power Section
226
E8028 Overcurrent in Power Section
227
E8029 Positive Position Limit Exceeded
228
E8030 Negative Position Limit Exceeded
229
E8034 Emergency-Stop
230
E8040 Torque/Force Actual Value Limit Active
231
E8041 Current Limit Active
231
E8042 both Travel Range Limit Switches Activated
232
E8043 Positive Travel Range Limit Switch Activated
233
E8044 Negative Travel Range Limit Switch Activated
234
E8055 Motor Overload, Current Limit Active
235
E8057 Device Overload, Current Limit Active
236
E8058 Drive System Not Ready for Operation
237
E8260 Torque/Force Command Value Limit Active
238
Non-Fatal Safety Technology Warning Diagnostic Messages (E31Xx)
239
E3100 Error When Checking Input Signals
239
E3101 Error When Checking Acknowledgment Signal
240
E3102 Plausibility Error of Actual Position Values
240
E3103 Dynamization Failed
241
E3104 Plausibility Error of Safety Parameters
241
E3105 Plausibility Error of Safety Related Operating Mode
242
E3106 System Error Channel 2
242
E3107 Error When Unlocking the Safety Door
243
E3110 Time Interval of Forced Dynamization Exceeded
243
Non-Fatal Warning Diagnostic Messages (E2Xxx)
244
E2011 PLC - Warning No. 1
244
E2012 PLC - Warning No. 2
244
E2013 PLC - Warning No. 3
244
E2014 PLC - Warning No. 4
245
E2026 Undervoltage in Power Section
245
E2040 Device Overtemperature 2 Prewarning
246
E2047 Interpolation Velocity = 0
247
E2048 Interpolation Acceleration = 0
248
E2049 Positioning Velocity >= S-0-0091
249
E2050 Device Overtemp. Prewarning
250
E2051 Motor Overtemp. Prewarning
251
E2053 Target Position out of Travel Range
252
E2054 Not Homed
253
E2055 Feedrate Override S-0-0108 = 0
254
E2056 Torque Limit = 0
255
E2058 Selected Process Block Is Not Programmed
256
E2059 Velocity Command Value Limit Active
257
E2061 Device Overload Prewarning
258
E2063 Velocity Command Value > Limit S-0-0091
259
E2064 Target Position out of Num. Range
259
E2069 Brake Torque too Low
260
E2074 Encoder 1: Encoder Signals Disturbed
261
E2075 Encoder 2: Encoder Signals Disturbed
262
E2076 Measuring Encoder: Encoder Signals Disturbed
263
E2086 Prewarning Supply Module Overload
264
E2800 DC Bus Timeout
264
E2802 HW Control Braking Resistor
265
E2810 Drive System Not Ready for Operation
266
E2814 Undervoltage in Mains
267
E2815 Overvoltage in Mains
268
E2816 Undervoltage in Power Section
268
E2818 Phase Failure
269
E2819 Mains Failure
269
E2820 Braking Resistor Overload Prewarning
270
E2829 Not Ready for Power on
270
9 Command Diagnostic Messages
272
Commands
272
C0100 Communication Phase 3 Transition Check
272
C0200 Communication Phase 4 Transition Check
272
C0300 Command Set Absolute Measuring
273
C0400 Switching to Parameter Mode
273
C0500 Reset Class 1 Diagnostics, Error Reset
274
C0600 Drive-Controlled Homing Procedure Command
274
C07_0 Load Defaults Procedure Com. (Load Controller Param.)
275
C07_2 Load Def. Proc. Com. (Load Def. Pr. for Safety Techn.)
276
C07_1 Load Defaults Procedure Com. (Load Basic Parameters)
277
C0800 Load Basic Parameters Command
277
C0900 Position Spindle Command
277
C1200 Commutation Offset Setting Command
278
C1300 Positive Stop Drive Procedure Command
278
C1400 Command Get Marker Position
279
C1700 Command Measuring Wheel Mode
279
C1800 Command Automatic Control Loop Setting
280
C2000 Command Release Motor Holding Brake
281
C2100 Brake Check Command
281
C2200 Backup Working Memory Procedure Command
281
C2300 Load Working Memory Command
282
C2400 Selectively Backup Working Memory Procedure Command
282
C2500 Copy IDN from Optional Memory to Internal Memory
282
C2600 Copy IDN from Internal Memory to Optional Memory
283
C2800 Analog Input Adjust Command
283
C2900 Command Firmware Update from MMC
284
C3000 Synchronize and Store Safety Technology IDN
284
C3100 Recalculate Actual Value Cycle
285
C3200 Command Calculate Data for Asynchronous Motor
285
C3300 Set Coordinate System Procedure Command
286
C3400 Shift Coordinate System Procedure Command
286
C3500 Command Determine Encoder Correction
286
C3700 Manually Unlocking the Safety Door
287
C3800 Command Apply Motor Holding Brake
287
C3900 Command Abrasion of Brake
287
C4000 Homing Procedure Command Channel 2
288
Command Errors
288
C0101 Invalid Parameters (-> S-0-0021)
288
C0102 Limit Error in Parameter (-> S-0-0021)
289
C0103 Parameter Conversion Error (->S-0-0021)
289
C0104 Config. IDN for MDT Not Configurable
290
C0105 Maximum Length for MDT Exceeded
291
C0106 Config. Idns for at Not Configurable
291
C0107 Maximum Length for at Exceeded
292
C0108 Time Slot Parameter > Sercos Cycle Time
292
C0109 Position of Data Record in MDT (S-0-0009) Even
293
C0110 Length of MDT (S-0-0010) Odd
293
C0111 ID9 + Record Length - 1 > Length MDT (S-0-0010)
294
C0112 Tncyc (S-0-0001) or Tscyc (S-0-0002) Error
294
C0113 Relation Tncyc (S-0-0001) to Tscyc (S-0-0002) Error
295
C0114 T4 > Tscyc (S-0-0002) - T4Min (S-0-0005)
296
C0115 T2 too Small
296
C0116 T3 (S-0-0008) Within MDT (S-0-0089 + S-0-0010)
297
C0119 Max. Travel Range too Large
297
C0120 Error When Reading Encoder Data => Motor Encoder
298
C0121 Incorrect Parameterization of Motor Encoder (Hardware)
298
C0122 Incorr. Parameteriz. of Motor Enc. (Mechanical System)
299
C0123 Modulo Value for Motor Encoder Cannot be Displayed
299
C0124 Motor Encoder Unknown
300
C0125 Error When Reading Encoder Data => Optional Encoder
301
C0126 Incorrect Parameterization of Optional Enc. (Hardware)
302
C0127 Incorr. Parameteriz. of Opt. Enc. (Mechanical System)
302
C0128 Modulo Value for Optional Encoder Cannot be Displayed
303
C0129 Optional Encoder Unknown
304
C0130 Maximum Travel Range Cannot be Displayed Internally
305
C0131 Switching to Phase 3 Impossible
305
C0132 Invalid Settings for Controller Cycle Times
306
C0134 Invalid Motor Data in Encoder Memory (->S-0-0021)
307
C0135 Type of Construction of Motor P-0-4014 Incorrect
308
C0136 Several Motor Encoders Connected
308
C0137 Error During Initialization of Motor Data (->S-0-0021)
309
C0138 Invalid Control Section Data (->S-0-0021)
310
C0139 T2 (S-0-089) + Length MDT (S-0-010) > Tscyc (S-0-002)
310
C0140 Rotary Scaling Not Allowed
311
C0153 Error at Init. of Synchr. Motor with Reluctance Torque
312
C0154 Field Bus: IDN for Cycl. Command Val. Not Configurable
313
C0155 Field Bus: Max. Length for Cycl. Command Val. Exceeded
313
C0156 Field Bus: IDN for Cycl. Actual Val. Not Configurable
314
C0157 Field Bus: Length for Cycl. Actual Values Exceeded
314
C0158 Field Bus: Tcyc (P-0-4076) Incorrect
315
C0159 Field Bus: P-0-4077 Missing for Cycl. Command Values
315
C0160 Error When Reading Encoder Data => Measuring Encoder
316
C0161 Incorr. Prarmeterization of Measuring Enc. (Hardware)
317
C0162 Measuring Encoder Unknown
318
C0163 Modulo Value for Measuring Encoder Cannot be Displayed
319
C0164 Incorrect Measuring Encoder Configuration
319
C0199 Functional Package Selection Changed. Restart
320
C0201 Invalid Parameters (->S-0-0022)
320
C0202 Parameter Limit Error (->S-0-0022)
321
C0203 Parameter Calculation Error (->S-0-0022)
321
C0212 Invalid Control Section Data (->S-0-0022)
322
C0220 Error When Initializing Position of Encoder 1
323
C0221 Initialization Velocity Encoder 1 too High
324
C0224 Error When Initializing Position of Encoder 2
325
C0225 Initialization Velocity Encoder 2 too High
326
C0227 Error When Initializing Position of Measuring Encoder
327
C0228 Initialization Velocity Measuring Encoder too High
328
C0242 Multiple Configuration of a Parameter (->S-0-0022)
329
C0243 Brake Check Function Not Possible
330
C0244 Act. Modulo Value Cycle Greater than Max. Travel Range
330
C0245 Operating Mode Configuration (->S-0-0022) Not Allowed
331
C0246 Trav. Range Lim. Switch Not Ass. to Dig. Input
332
C0247 Dig. Output Already Assigned to Other Axis
332
C0248 Dig. Input Assigned Differently to Axes
333
C0249 Dig. I/Os: Bit Number too Large
333
C0250 Probe Inputs Incorrectly Configured
334
C0251 Error During Synchronization to Master Communication
334
C0255 Safety Command for System Init. Incorrect
335
C0257 no Encoder Assigned to Slot 1
336
C0258 Error in Relation Tncyc (S-0-0001) to Fine Interpol
337
C0260 Incremental Enc. Emulator Resol. Cannot be Displayed
338
C0301 Measuring System Unavailable
339
C0302 Absolute Evaluation of Measuring System Impossible
339
C0303 Absolute Encoder Offset Cannot be Saved
340
C0401 Drive Active, Switching Not Allowed
340
C0501 Error Clearing Only in Parameter Mode
341
C0601 Homing Only Possible with Drive Enable
341
C0602 Distance Home Switch - Reference Mark Erroneous
342
C0604 Homing of Absolute Encoder Not Possible
343
C0606 Reference Mark Not Detected
344
C0607 Reference Cam Input Not Assigned
345
C0702 Default Parameters Not Available
345
C0703 Default Parameters Invalid
346
C0704 Parameters Not Copyable
346
C0706 Error When Reading the Controller Parameters
347
C0722 Parameter Default Value Incorrect (-> S-0-0021)
347
C0723 Safety Command for Load Defaults Procedure Incorrect
348
C0724 Timeout of Safety Command for Load Defaults Procedure
349
C0751 Parameter Default Value Incorrect (-> S-0-0021)
350
C0752 Locked with Password
350
C0799 an Invalid Index was Set
351
C0851 Parameter Default Value Incorrect (-> S-0-0021)
351
C0852 Locked with Password
352
C0902 Spindle Positioning Requires Drive Enable
352
C0903 Error During Initialization
353
C0906 Error During Search for Zero Pulse
353
C1204 Error in Offset Calculation
354
C1208 no Adjustment with Asynchronous Motor
354
C1209 Proceed to Phase 4
355
C1211 Commutation Offset Could Not be Determined
355
C1214 Command Only Possible with Linear Synchronous Motor
356
C1215 Command Only Possible in 'Bb
357
C1216 Commutation Determination Not Selected
357
C1217 Setting Only Possible in 'Ab
358
C1218 Automatic Commutation: Current too Low
359
C1219 Automatic Commutation: Overcurrent
360
C1220 Automatic Commutation: Timeout
360
C1221 Automatic Commutation: Iteration Without Result
361
C1222 Error When Writing Offset Parameters
362
C1301 Class 1 Diagnostics Error at Command Start
362
C1701 Measuring Wheel Operation Not Possible
363
C1801 Start Requires Drive Enable
363
C1802 Motor Feedback Data Not Valid
364
C1803 Inertia Detection Failed
365
C1804 Automatic Controller Setting Failed
366
C1805 Travel Range Invalid
367
C1806 Travel Range Exceeded
368
C1807 Determining Travel Range Only Via Travel Distance
368
C2001 Command Not Enabled
369
C2101 Brake Check Only Possible with Drive Enable
369
C2103 Brake Torque too Low
370
C2104 Command Execution Not Possible
371
C2202 Error When Writing Data to Non-Volatile Memory
371
C2301 Error When Reading Non-Volatile Memory
372
C2302 Error When Converting Parameters
372
C2402 Error When Saving Parameters
373
C2502 Error When Accessing the MMC
374
C2504 Error When Writing Data to Internal Memory
375
C2602 Error When Accessing the MMC
376
C2604 Error When Reading the Internal Memory
377
C2802 Oscillations of Input Signal Outside Tolerance Range
377
C2803 Measured Values at Zero Point and Max. Value Identical
378
C2804 Automatic Adjust Failed
378
C2903 Error When Accessing the MMC
379
C2904 Error When Accessing the Flash
380
C2905 Programmed Firmware Defective
381
C3001 Synchronization and Storage Failed
382
C3101 Act. Modulo Value Cycle Greater than Max. Travel Range
382
C3102 Drive Is Still in Drive Enable
383
C3201 Incorrect Input for Current
383
C3203 Incorrect Input for Voltage
384
C3202 Incorrect Input for Frequency
384
C3204 Incorrect Input for Speed
385
C3206 Incorrect Input for Power
386
C3207 Type Plate List Incomplete
386
C3208 Error When Writing Parameters
387
C3501 Acquisition Velocity Not Allowed
387
C3502 Motor Encoder Not Available
388
C3503 Optional Encoder Not Available
388
C3504 Measuring Encoder Not Available
389
C3505 no Encoder Selected
389
C3506 Correction Value Table Cannot be Stored
390
C3701 Error When Manually Unlocking the Safety Door
390
C3901 Abrasion of Brake Only Possible with Drive Enable
391
C3902 Error During Abrasion of Brake
391
C3903 Command Execution Impossible
392
C4001 Error During Safety Related Homing Procedure
392
10 Handling, Diagnostic and Service Functions
394
10.1 Firmware Update
394
10.2 Firmware Download
394
Messages During the Firmware Download
394
XX: Dl
394
XX:erase
395
XX: Prog
395
XX: Cks
395
XX:e Adr
395
XX:e Sec
395
XX:e Fw
396
XX:e Ld
396
XX:e Seq
396
XX:f9002
397
XX:f2100
397
XX:f Cks
397
XX:f Acc
397
XX:f2101
397
XX:f8122
398
XX:f8129
398
XX:f8130
398
XX:f8120
398
10.3 Replacing Devices, Cables and Motors
399
Supply Units
399
Drive Controllers
400
Control Section
404
Optional Modules
404
Replacing the Motor
405
Replacing Cables
405
10.4 Fault Report
407
11 Notes for Machine Operators
410
11.1 General Information
410
11.2 Diagnosing Failures and Removing Errors
410
11.3 Contacting the Service Department
411
12 Notes for Installation Programmers
412
12.1 How to Handle Command Errors
412
12.2 How to Handle Errors
414
12.3 How to Handle Warnings
416
13 Index
418
14 Service & Support
430
14.1 Helpdesk
430
14.2 Service-Hotline
430
14.3 Internet
430
Vor der Kontaktaufnahme
430
14.5 Kundenbetreuungsstellen - Sales & Service Facilities
431
Bosch REXROTH IndraDrive Project Planning Manual (128 pages)
Additional Components
Brand:
Bosch
| Category:
DC Drives
| Size: 2.04 MB
Table of Contents
Table of Contents
3
1 Introduction
7
Documentation
7
About this Documentation
7
Documentations - Overview
8
General Information on How to Install
9
2 Important Directions for Use
11
Appropriate Use
11
Introduction
11
Areas of Use and Application
12
Inappropriate Use
12
3 Safety Instructions for Electric Drives and Controls
13
Introduction
13
Explanations
13
Hazards by Improper Use
14
General Information
15
Protection against Contact with Electrical Parts
17
Protection against Electric Shock by Protective Low Voltage (PELV)
18
Protection against Dangerous Movements
19
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
21
Protection against Contact with Hot Parts
22
3.10 Protection During Handling and Mounting
22
3.11 Battery Safety
23
3.12 Protection against Pressurized Systems
23
4 Transformers
25
Autotransformers
26
Type Code
26
Selection
27
Technical Data
28
5 Mains Filter NFD / NFE
29
Type Code NFE / NFD
29
Technical Data NFE / NFD
32
Dimensions NFE / NFD
33
Mains Filter HNF01.1
36
Type Code HNF01.1
36
Data HNF01.1
37
Dimensional Drawings HNF01.1
38
Mains Filter (-Combination) HNK01.1
40
Type Code HNK01.1
40
Type Plate HNK01.1
41
Mechanical Data HNK01.1
42
Technical Data HNK01.1
46
Arrangement of Components
47
6 Mains Choke
49
Identification
49
Type Code
49
Type Plate
50
Mains Choke HNL01.1E (Feeding)
51
Hnl01.1E-0170-N0146-A-500-Nnnn, Hnl01.1E-0100-N0202-A-480-Nnnn
51
Mains Choke HNL01.1R (Regenerating)
54
Hnl01.1R-0980-C0026-A-480-Nnnn, Hnl01.1R-0590-C0065-A-480-Nnnn, Hnl01.1R-0540-C0094-A-480-Nnnn
54
Mains Chokes HNL01.1E-****-S (Current Compensated)
55
600 DC Bus Capacitor Unit HLC01.1
59
Application Instructions
59
Identification
60
Types
60
Mounting
61
Details
61
Mechanical Data
62
Installation
64
Electrical Data
64
Connections
64
600 DC Bus Resistor Unit HLB01.1C and HLB01.1D
69
Description
69
Identification
69
Type Code HLB01.1
69
Mounting HLB01.1
70
Mechanical Data HLB01.1
70
Installation HLB01.1
73
Electrical Data HLB01.1
73
Connections
74
Diagnostic Leds and Reset-Pushbutton
83
9 Braking Resistors HLR01.1
85
General Information
85
Identification
87
Type Code HLR01.1
87
Type Plate HLR01.1
88
Technical Characteristics of the Standard Braking Resistors HLR01.1
88
Mechanical Data of the Standard Braking Resistors HLR01.1
89
Dimensioned Drawings
89
Arrangement of the Components Device / Braking Resistor HLR01.1N-0300-N17R- A-007-NNNN
91
Technical Data of the Standard Braking Resistors HLR01.1
94
Technical Features of the Reinforced Braking Resistors HLR01.1
94
Technical Data of the Reinforced Braking Resistors HLR01.1
95
Braking Resistors for HCS03.1E-W0070
95
Braking Resistors for HCS03.1E-W0100
97
Braking Resistors for HCS03.1E-W0150
99
Braking Resistors for HCS03.1E-W0210
101
Line Cross Sections for Reinforced Braking Resistors HLR01.1
102
Requirements for Line Routing
102
Mechanical Data of the Reinforced Braking Resistors HLR01.1
103
Fixed Resistors IP 20 Type a
103
Steel Grid Fixed Resistors IP 20 Type B
104
Steel Grid Fixed Resistors IP 20 Type C
105
10 Motor Filter HMF01.1
107
10.1 Type Code
107
10.2 Type Plate
108
10.3 Electrical Data
108
10.4 Mechanical Data
109
Dimensional Drawings
109
Arrangement of the Components HCS03.1 / Motor Filter HMF
111
Arrangement of the Components HCS03.1 / Motor Filter and Mains Filter
113
11 Service & Support
117
11.1 Helpdesk
117
11.2 Service-Hotline
117
11.3 Internet
117
Vor der Kontaktaufnahme
117
11.5 Kundenbetreuungsstellen
118
Sales & Service Facilities
118
Bosch REXROTH IndraDrive Applications Manual (100 pages)
Brand:
Bosch
| Category:
DC Drives
| Size: 4.48 MB
Table of Contents
Table of Contents
3
1 Introduction
5
About this Documentation
5
Reference Documentations
5
Indramotion MLD
5
Firmware
6
Drive System
6
2 Important Directions for Use
7
Appropriate Use
7
Introduction
7
Areas of Use and Application
7
Inappropriate Use
8
3 Safety Instructions for Electric Drives and Controls
9
Definitions of Terms
9
General Information
10
Using the Safety Instructions and Passing Them on to Others
10
Requirements for Safe Use
10
Hazards by Improper Use
11
Instructions with Regard to Specific Dangers
12
Protection against Contact with Electrical Parts and Housings
12
Protective Extra-Low Voltage as Protection against Electric Shock
13
Protection against Dangerous Movements
13
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
15
Protection against Contact with Hot Parts
15
Protection During Handling and Mounting
15
Battery Safety
16
Protection against Pressurized Systems
16
Explanation of Signal Words and the Safety Alert Symbol
17
4 Requirements
19
Firmware and Hardware Requirements
19
Enabling of Functional Packages
19
Programming
20
5 Double-Axis Positioning Control (Pick and Place)
23
Task Definition - Application Description
23
General Information
23
Mechanical Configuration
23
Sequence of Motion
24
Programming
30
Commissioning and Testing
35
Visualization and Diagnostics
35
6 Intelligent Error Reaction
37
Task Definition - Application Description
37
Parameterizing/Configuring the Drive
41
Programming
46
Commissioning and Testing
49
Visualization and Diagnostics
49
7 Synchronous Multi-Axis Motion with Virtual Master Axis
53
Task Definition - Application Description
53
General Information
53
Sequence of Motion
53
Parameterizing/Configuring the Drive
55
Overview
55
CCD Master Axis
56
CCD Slave Axis
63
Programming
66
Commissioning and Testing
72
Notes on Programming and Parameterization for Other Relevant Types of Master Axis Linking
73
General Information
73
Real Axis in CCD Slave Moves Synchronously to Real Axis in CCD Master
74
Real Axis in CCD Master and CCD Slave Move Synchronously to Measuring Encoder Position in CCD Slave
75
Position Command Value Linking (Gantry Axis)
77
8 Vibration Damping with Superimposed Process Loop (Process Control with Intelligent Servo Axis)
79
Task Definition - Application Description
79
Task Definition
79
Functional Overview/Concept
79
Requirements/Settings
80
Programming
84
System Structure
84
Funktion Block "Mx_Pid_Regler
85
Accessing Drive Parameters
87
Generating the Command Value Characteristic
88
Overall Structure of Process Control
89
Visualization and Diagnostics
90
Commissioning and Testing
90
Visualization and Diagnostics
92
9 Service and Support
95
Index
97
Bosch REXROTH IndraDrive Instruction Manual (26 pages)
Drive Controllers Power Sections HCS02
Brand:
Bosch
| Category:
Controller
| Size: 2.59 MB
Table of Contents
Table of Contents
3
Important Notes
5
Safety Instructions
5
General Information
5
Protection against Contact with Electrical Parts and Housings
6
Battery Safety
7
Intended Use
8
Ratings and Dimensions
9
Hcs02
9
China Rohs 2
14
Overview of Documentations
15
Motors
15
Instructions for Use
17
Overcurrent Protection
17
Connection
18
Connection Diagram
18
Connection Points
19
Service and Support
21
Index
23
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