Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Mi R911320924 Edition 03 Drive Systems Project Planning Manual...
Page 2 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Title Rexroth IndraDrive Mi Drive Systems Type of Documentation Project Planning Manual Document Typecode DOK-INDRV*-KCU+KSM****-PR03-EN-P Internal File Reference RS-0ed5749a3227cd6a0a6846a00051a3ec-2-en-US-4 Record of Revision Edition Release Date...
Page 3: Table Of Contents
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG I/VI and Controls Table of Contents Table of Contents Page System Presentation...................... 1 Introduction............................. 1 1.1.1 Rexroth IndraDrive Mi.......................... 1 1.1.2 Features.............................. 1 Drive System Rexroth IndraDrive Mi...................... 2 1.2.1...
Page 4 II/VI Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Table of Contents Page 3.2.2 Protection Against Electric Shock by Protective Extra-Low Voltage..........23 3.2.3 Protection Against Dangerous Movements..................23 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting....26 3.2.5...
Page 5 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG III/VI and Controls Table of Contents Page Connection Points of KCU........................72 6.2.1 Positions of the Connection Points....................72 6.2.2 X1, Module Bus..........................73 6.2.3 X20 TX, X21 RX (SERCOS interface)....................74 General Information........................
Page 6 IV/VI Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Table of Contents Page 7.2.3 Available Power..........................101 7.2.4 Number of KSM01 .......................... 104 7.2.5 Length of Hybrid Cable ........................106 7.2.6 Distributed Servo Drive KSM......................107 Address Selector Switch ......................
Page 7 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG V/VI and Controls Table of Contents Page Accessories........................ 127 10.1 Overview............................. 127 10.2 HAS01, Basic Accessory........................127 10.3 HAS02, Strain Relief and Shield Connection..................128 10.4 HAS03, Control Cabinet Adapter......................128 10.5...
Page 8 VI/VI Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Table of Contents Page Environmental Protection and Disposal..............143 12.1 Environmental Protection........................143 12.1.1 Production Processes........................143 12.1.2 Prohibited Substances........................143 12.1.3 No Release of Hazardous Substances.................... 143 12.1.4...
Page 9: System Presentation
System Presentation Introduction 1.1.1 Rexroth IndraDrive Mi Rexroth IndraDrive Mi is an innovative system solution within the Rexroth In‐ draDrive platform, consisting of synchronous servo motors (on the basis of Rexroth IndraDyn S) with integrated inverters and control sections. 1.1.2 Features Fig.1-1:...
Page 10: Drive System Rexroth Indradrive Mi
Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation Differences to Rexroth IndraDrive In the following points, the system solution Rexroth IndraDrive Mi differs from and Rexroth IndraDyn a standard solution with Rexroth IndraDrive and Rexroth IndraDyn: ●...
Page 11: Lines
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 3/152 and Controls System Presentation ● supplies power to the distributed servo drives KSM (from the DC bus con‐ nection to an HMV supply unit or HCS converter) ●...
Page 12 4/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation Drive system Rexroth IndraDrive Mi with HMV01 supply unit: 24V supply Transformer (optional) Fuses HMD, HMS Inverter (optional) HMV01 Supply unit Mains filter Mains choke Mains contactor (only for supply units without integrated mains contac‐...
Page 13 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 5/152 and Controls System Presentation Drive system Rexroth IndraDrive Mi with HMV02 supply unit: 24V supply Transformer (optional) Fuses HMS02 Inverter (optional) HMV02 Supply unit HNS02 Mains filter with switch-disconnector...
Page 14 6/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation Drive system Rexroth IndraDrive Mi with HCS02 supply unit: Transformer (optional) Fuses HCS02 Converter Mains filter Mains choke (optional) Mains contactor Electronic control system...
Page 15 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 7/152 and Controls System Presentation Drive system Rexroth IndraDrive Mi with HCS03 supply unit: Transformer (optional) Fuses HCS03 Converter Mains filter Mains choke (optional) Mains contactor Electronic control system...
Page 16: Overview Of Functions
8/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation 1.2.3 Overview of Functions Firmware Functions (Functional Packages) For the available firmware functions, see chapter "Functional Pack‐ ages" of the Functional Description for firmware MPB04VRS or higher.
Page 17: Distributed Servo Drive Ksm
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 9/152 and Controls System Presentation 1.3.2 Distributed Servo Drive KSM Type Code Fig.1-7: Type code KSM...
Page 18: Explanation Of The Type Code
N: Natural convection ● Motor encoder Abbrev. column 19 20 Rexroth IndraDrive Mi motors have been equipped with an integrated encoder system. To control the motor speed or position the motor, the drive controller needs the current motor position. Option Encoder type Optical encoder single-turn, position detection absolute over 1 motor rev‐...
Page 19 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 11/152 and Controls System Presentation Abbrev. column 24 Distributed servo drives KSM can be optionally supplied with electrically re‐ leased holding brakes. Option Holding brakes Without holding brake...
Page 20: Electronic Control System Kcu
Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation 1.3.3 Electronic Control System KCU Type Code Fig.1-11: Type code KCU 1.3.4 Firmware Operating a Rexroth IndraDrive Mi drive system requires the standard firmware MPB04-V20 or higher. Type code: See Functional Description of firmware...
Page 21: About This Documentation
Changes Changes in comparison to previous edition Chapter Changes System Presentation ● Figures of drive systems Rexroth IndraDrive Mi with HCS02 and HCS03 devices included ● Overview "Reference Documentations" updated General Specifications Information regarding varnish included of the Components Data of C-UL-US listing included...
Page 22: Reference Documentations
Rexroth IndraDrive Mi | Project Planning Manual and Controls System Presentation Chapter Changes Mounting and Installa‐ Figures of drive systems Rexroth IndraDrive Mi with HCS02 and HCS03 devices included tion Information on how to mount accessory HAS03 included Accessories New chapter Fig.1-13: Changes 1.4.3...
Page 23: Firmware
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 15/152 and Controls System Presentation Firmware Title Kind of documentation Part number Document typecode Rexroth IndraDrive … R911… DOK-INDRV*-… Firmware for Drive Controllers Functional Description MP*-05VRS**-FKxx-EN-P 320182...
Page 24 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 25: Important Directions For Use
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 17/152 and Controls Important Directions for Use Important Directions for Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability.
Page 26: Inappropriate Use
18/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Important Directions for Use ● handling and mounting systems, ● packaging and food machines, ● printing and paper processing machines and ● machine tools.
Page 27: Safety Instructions For Electric Drives And Controls
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine.
Page 28: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness
20/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use.
Page 29: Hazards By Improper Use
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 21/152 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur.
Page 30: Instructions With Regard To Specific Dangers
22/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1...
Page 31: Protection Against Electric Shock By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 23/152 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions.
Page 32 24/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
Page 33 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 25/152 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
Page 34: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
26/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids.
Page 35: Battery Safety
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 27/152 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting.
Page 36 28/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
Page 37: General Specifications Of The Components
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 29/152 and Controls General Specifications of the Components General Specifications of the Components Certifications Declaration of Conformity For the components, there are declarations of conformity available which con‐...
Page 38 30/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls General Specifications of the Components Description Standard Listing according to UL UL 508 C standard (UL) Listing according to CSA Canadian National Standard C22.2 No. 14-05...
Page 39: Transport And Storage
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 31/152 and Controls General Specifications of the Components CCC (China Compulsory Certifica‐ The CCC test symbol comprises a compulsory certification of safety and quality tion) for certain products mentioned in the product catalog "First Catalogue of Prod‐...
Page 40: Installation Conditions
32/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls General Specifications of the Components Ambient and operating conditions - Storage Description Symbol Unit Value Temperature range °C -25 … 55 a_store Relative humidity 5 …...
Page 41: Mounting Position
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 33/152 and Controls General Specifications of the Components Description Symbol Unit Value Value (supply units, (distributed servo drives KSM) drive controllers) Nominal data up to installation altitude...
Page 42 34/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls General Specifications of the Components Definition of Mounting Positions for As a matter of principle, only the mounting position G1 is allowed for drive con‐...
Page 43: Compatibility With Foreign Matters
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 35/152 and Controls General Specifications of the Components Type of con‐ Allowed types of installation struction of motor Description Drawing Installation Flange mounting on IM B5 drive side of flange...
Page 44: Capacity Utilization
36/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls General Specifications of the Components It is permitted to provide the housing with additional varnish with a maximum coat thickness of 40 µm. Before varnishing, verify the adhesion and resistance of the new varnish.
Page 45: Voltage Test And Insulation Resistance Test
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 37/152 and Controls General Specifications of the Components Capacity utilization factor Maximum installation altitude for operation with nominal data nenn Maximum installation altitude for operation with reduced nominal data...
Page 46: Control Voltage Specification (24V Supply)
38/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls General Specifications of the Components Control Voltage Specification (24V Supply) PELV for 24V power supply unit For the 24V supply of the devices of the Rexroth IndraDrive range, use a power supply unit or a control-power transformer with pro‐...
Page 47 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 39/152 and Controls General Specifications of the Components Overvoltage Overvoltage greater than 33 V has to be discharged by means of the appropriate electrical equipment of the machine or installation.
Page 48 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 49: Technical Data Of The Components
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 41/152 and Controls Technical Data of the Components Technical Data of the Components Explanation of Terms and Definitions Data sheet KSM - Distributed servo drive with holding brake (optional)
Page 50 42/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Description Symbol Unit Definition Maximum, temporarily allowed phase current (r.m.s. value) in the Maximum current motor winding without damaging effect on the permanent-magnet max(rms) circuit of the motor.
Page 51 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 43/152 and Controls Technical Data of the Components Description Symbol Unit Definition Mass brake Add mass of holding brake to mass of motor Inertia brake kg*m Add inertia of holding brake to rotor inertia Suitable for use on a circuit capable of delivering not more than this SCCR value, 600 V AC or less.
Page 52 44/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Load Electric losses Θ Temperature Θ Highest temperature (motor housing) Time Cycle duration Δt Operating time with constant load Δt...
Page 53 Mmax Rexroth IndraDrive Mi, controlled infeed DC 750 V ②-④ Mmax Rexroth IndraDrive Mi, uncontrolled infeed 3 × AC 400 V. The voltage drop on the supply line has not been taken into account. With a high degree of voltage drop on long motor lines, we have inflected peak torque characteristics ①-④...
Page 54: Distributed Servo Drive Ksm
46/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Distributed Servo Drive KSM 5.2.1 KSM Data Sheet Data sheet KSM - Distributed servo drive without motor holding brake KSM01.2...
Page 55 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 47/152 and Controls Technical Data of the Components KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__-...
Page 56 48/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__-...
Page 57: Ksm Characteristics
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 49/152 and Controls Technical Data of the Components KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 KSM01.2 B-041C- B-061C- B-061C- B-071C- B-071C- B-076C- Description Symbol Unit 42N-__- 35N-__- 61N-__- 24N-__-...
Page 58 50/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components S1, S3 Characteristics apply to a PWM frequency of 4 kHz Mmax IndraDrive, controlled infeed (1) 3 × AC 400 V) (2)(3)(4) Mmax IndraDrive, uncontrolled infeed (2) 3 ×...
Page 59 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 51/152 and Controls Technical Data of the Components S1, S3 Characteristics apply to a PWM frequency of 4 kHz Mmax IndraDrive, controlled infeed (1) 3 × AC 400 V) (2)(3)(4) Mmax IndraDrive, uncontrolled infeed (2) 3 ×...
Page 60 52/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components S1, S3 Characteristics apply to a PWM frequency of 4 kHz Mmax IndraDrive, controlled infeed (1) 3 × AC 400 V) (2)(3)(4) Mmax IndraDrive, uncontrolled infeed (2) 3 ×...
Page 61: Dimensions And Technical Design
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 53/152 and Controls Technical Data of the Components 5.2.3 Dimensions and Technical Design Dimensions Fig.5-14: Dimensions KSM01.2B-041...
Page 62 54/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Fig.5-15: Dimensions KSM01.2B-061...
Page 63 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 55/152 and Controls Technical Data of the Components Fig.5-16: Dimensions KSM01.2B-071...
Page 64 56/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Fig.5-17: Dimensions KSM01.2-076...
Page 65: Technical Design
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 57/152 and Controls Technical Data of the Components Technical Design Type of Construction of Motor Type of construction of motor B5 according to EN 60034-7 (additional informa‐...
Page 66 58/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Radial Force Fradial Fig.5-20: KSM01.2B-041: Allowed radial force (shaft and bearings load) Fig.5-21: KSM01.2B-061: Allowed radial force (shaft and bearings load) Fig.5-22:...
Page 67: Electronic Control System Kcu
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 59/152 and Controls Technical Data of the Components Fig.5-23: KSM01.2B-076: Allowed radial force (shaft and bearings load) Axial Force Faxial Type Maximum allowed axial force in [N] KSM01.2B-041...
Page 68 60/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Description Symbol Unit KCU01.2N-SE-SE*-025-NN-S-NN-NW Minimum distance on the top of the device Minimum distance on the bottom of the device Temperature rise with minimum ΔT...
Page 69 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 61/152 and Controls Technical Data of the Components Description Symbol Unit KCU01.2N-SE-SE*-025-NN-S-NN-NW Rated power (t > 10 min) at = 4 kHz; U ; control factor 14,0...18,8...
Page 70: Dimensional Drawing Kcu
62/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components 5.3.3 Dimensional Drawing KCU Fig.5-27: Dimensions Hybrid Cables RKH 5.4.1 Technical Data Description Unit Ready-made hybrid cables RKH Brief description of cable [5 ×...
Page 71: Selecting Hybrid Cable For Appropriate Connection
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 63/152 and Controls Technical Data of the Components Description Unit Ready-made hybrid cables RKH Material of cable jacket Approvals UL/CSA Silicone, halogens Not containing any silicones or halogens Oil resistance According to DIN EN 60 811-2-1 and HD 22.10 appendix A, DIN 282 part...
Page 72 64/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Hybrid cable RKH (with several outlet directions from the connection point X3.1 or X3.2) KSM X3.1 KSM X3.1 KSM X3.1 KSM X3.2 KSM X3.2 KSM X3.2 RKH0700 KSM X3.2...
Page 73 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 65/152 and Controls Technical Data of the Components ● 2 × RKH0200 (KSM X3.1 → KSM X3.1) ● 1 × RKH0201 (KSM X3.2 → KSM X3.2) ●...
Page 74: Interconnection Diagrams For Ready-Made Hybrid Cables
66/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Interconnection Diagrams for Ready-Made Hybrid Cables Connector Pin Assignment Hybrid Applies to: RKH0301, RKH0401, RKH0501 Cable (Between KCU and First...
Page 75 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 67/152 and Controls Technical Data of the Components Connector Pin Assignment Hybrid Applies to: RKH0001, RKH0002, RKH0100, RKH0200, RKH0101, RKH0201, Cable (Between two KSM) RKH0202, RKH0203, RKH0204, RKH0205, RKH0600, RKH0601...
Page 76 68/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Technical Data of the Components Connector Pin Assignment Hybrid Applies to: RKH0700 Cable (for Flexible Cable Tracks) Plug-in connector KSM Non-assembled cable Plug-in connector KSM...
Page 77 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 69/152 and Controls Technical Data of the Components Applies to: RHS0004 Terminal connector Coding at plug-in connector RHS0004 not coded Fig.5-35: Parts of ready-made terminal connector RHS...
Page 78 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 79: Connection Points
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 71/152 and Controls Connection Points Connection Points Connection Points of System 6.1.1 Equipment Grounding Conductor Dangerous contact voltage at device housing! Lethal electric shock! The devices of the Rexroth IndraDrive product range are devices with increased leakage current (greater than AC 3.5 mA or DC 10 mA).
Page 80: Connection Points Of Kcu
72/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points The ground connection of the housing is used to provide functional safety of the devices and protection against contact in conjunction with the equipment grounding conductor.
Page 81: X1, Module Bus
Fig.6-3: Connection points and display elements For the correct and safe function of the drive, all connection points must be connected. At X51, X52, X53 and X54, use the hybrid cable RKH by Bosch Rexroth. 6.2.2 X1, Module Bus Function, Pin Assignment The module bus is an internal system connection and is used to exchange data between the devices.
Page 82: X20 Tx, X21 Rx (Sercos Interface)
74/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points View Identification Function X1 in To plug in module bus connector X1 out Passes module bus connection to neighboring device Fig.6-4: X1, Module bus Notes on Installation Keep ribbon cable in parking position, when not connected to neighboring de‐...
Page 83: S6, Sercos Transmission Power
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 75/152 and Controls Connection Points S6, SERCOS Transmission Power View S6/1 S6/2 S6/3 Fiber optic cable Transmission length power 0 … 15 m -14.0 to -8.0 dBm 15 …...
Page 84: X51, Master Communication Sercos
76/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points Input voltage "L" Input resistance kΩ Fig.6-8: Function, pin assignment, properties 6.2.5 X51, Master Communication SERCOS View Connection Signal name Function RxD+...
Page 85: X53, Control Voltage Output
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 77/152 and Controls Connection Points 6.2.7 X53, Control Voltage Output View Connection Signal name Function Output of DC-DC converter (24 V–42 V) in KCU; 42 V supplies KSM with control...
Page 86: Dc Bus Connection L+, L
78/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points 6.2.9 DC Bus Connection L+, L- Lethal electric shock caused by live parts with more than 50 V! Before working on live parts: De-energize the installation and secure the power switch against unintentional or unauthorized re-energization.
Page 87 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 79/152 and Controls Connection Points Fig.6-14: Connection of contact bars Notes on Installation If in special cases it is not possible to use the contact bars provided to establish the connection, the connection must be established using the shortest possible twisted wires.
Page 88: Control Voltage Supply +24V, 0V
80/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points 6.2.10 Control Voltage Supply +24V, 0V PELV for 24V power supply unit For the 24V supply of the devices of the Rexroth IndraDrive range, use a power supply unit or a control-power transformer with pro‐...
Page 89: Connection Points Of Ksm
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 81/152 and Controls Connection Points HCS02 HCS03, HMV01, HMV02 For HCS03, HMV01 and HMV02 devices, the 24V supply is connected to the electronic control system KCU with contact For HCS02 devices, the 24V supply is connected to the elec‐...
Page 90: X2 Serial Interface, Service Input "Release Brake
82/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points SERCOS address selector switch (10×) SERCOS address selector switch (1×) Serial interface (RS232) X3.1, X3.2 Hybrid cable MultiMediaCard X37, X38 Digital inputs/outputs Second connection point of equipment grounding conductor Fig.6-18:...
Page 91 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 83/152 and Controls Connection Points View Connection Signal name Function Reference potential Receive Data Transmit Data Request To Send n. c. Reserved, not connected n. c. Reserved, not connected Input "release brake":...
Page 92: X3.1, X3.2 Connection Point Hybrid Cable
84/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points 6.3.3 X3.1, X3.2 Connection Point Hybrid Cable Fig.6-21: X3.1 and X3.2 View Connection Signal name Function Equipment grounding con‐ ductor Power supply, DC 750 V, 25 A 42V supply, max.
Page 93: X7 Connection Point Multimediacard
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 85/152 and Controls Connection Points 6.3.4 X7 Connection Point MultiMediaCard Fig.6-23: A MultiMediaCard (MMC; product name: PFM02) is contained in the scope of supply of the distributed servo drive KSM.
Page 94: X37, X38 Digital Inputs/Output
86/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points 6.3.5 X37, X38 Digital Inputs/Output Fig.6-25: X31 and X3.2 View Connection Signal name Function External supply 19 … 30 V, max. 1 A, con‐...
Page 95 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 87/152 and Controls Connection Points ● The inputs I_1 (X37.4) and I_2 (X38.4) can be used as probe inputs. ● Internally, outputs supplied isolated form with 24V (> 18 V) / 100 mA. The current can be distributed to the four outputs.
Page 96 88/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Connection Points Data: Outputs Data Unit Min. Typ. Max. Output voltage ON - 0.5 Output voltage OFF Output current OFF 0,05 Allowed output current per...
Page 97: Second Connection Point Of Equipment Grounding Conductor
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 89/152 and Controls Connection Points 6.3.6 Second Connection Point of Equipment Grounding Conductor Parts of the installation with attached distributed servo drives KSM must be connected to the equipment grounding system of the installation. The housings of the KSMs then are connected to the equipment grounding system of the installation via the flange.
Page 98 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 99: Notes On Project Planning
Modifications to the keys may be made only by the user himself and on his own responsibility. Bosch Rexroth does not provide any war‐ ranty for modified keys or motor shafts.
Page 100: Output Shaft With Shaft Sealing Ring
92/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Output Shaft With Shaft Sealing Ring The motors have been designed with radial shaft sealing rings according to DIN 3760 ‑ design A.
Page 101: Radial Load, Axial Load
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 93/152 and Controls Notes on Project Planning Radial Load, Axial Load Fig.7-3: Exemplary diagram of shaft load Maximum Allowed Radial Force The maximum allowed radial force F...
Page 102: Bearing Service Life
94/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Average speed phase x Processing speed Run-up time Processing time Braking time Standstill time Fig.7-4: Average speed A complete processing cycle can consist of several phases with different speeds.
Page 103: Holding Brakes
The holding brake mustn't be used to stop the turning motor during normal operation! The brake mustn't be used for safety-relevant purposes either. For Rexroth IndraDrive Mi, optional holding brakes are available. The supplied brake has been adapted to the corresponding motor! Safety Requirements In normal operation, use the brake only when at a standstill and when perform‐...
Page 104 96/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Dangerous movements! Danger to personnel from falling or dropping axes! ⇒ Observe supplementary standards and guidelines. For European coun‐ DANGER tries: ...
Page 105: Dimensioning Holding Brakes
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 97/152 and Controls Notes on Project Planning Dimensioning Holding Brakes The physical conditions of holding brakes require consideration of two states. In addition to normal operation, failures must be considered. The effective...
Page 106: Gear Attachment
98/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning additional forces acting on the bearing of the motor shaft and, should the oc‐ casion arise, to a distinctly reduced service life of the bearing.
Page 107: Bevel Gear Pinions Or Skew Bevel Driving Pinions
Power Supply Supply Units Both supply units (HMV01, HMV02) and converters (HCS02, HCS03) can be used as supply units for a Rexroth IndraDrive Mi drive system. For the "allowed combinations" regarding power supply, see Project Planning Manual "Rexroth IndraDrive, Drive System".
Page 108: Electronic Control System Kcu
100/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Additional capacitance C required for HCS02! DC_ext HCS02 converters as supply units for KCU01 require additional ca‐ pacitances C at the DC bus (external DC bus capacitance...
Page 109: Available Power
That is why the electronic control system KCU has no SERCOS distortion in‐ dicator. 7.2.3 Available Power A string for power supply in the system Rexroth IndraDrive Mi is designed as a bus (L+, L-) and consists of: ● Connector X54 at KCU ●...
Page 110 102/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Comply with UL rating I Bypass In the case of equal load, the greatest load of the hybrid cable is onyy the first cable segment.
Page 111 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 103/152 and Controls Notes on Project Planning Peak power of KSM01 LN_max Peak power KCU01 DC_max Fig.7-14: Peak power KCU01 Derating of Peak Power As the length of the hybrid cable increases, the peak power available at the cable end is reduced.
Page 112: Number Of Ksm01
104/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning In the string of drives, place the KSM01 with the greatest power as near as possible to the output of KCU01.
Page 113 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 105/152 and Controls Notes on Project Planning Allowe total length total Number of servo drives KSM01 Number of servo drives KSM01 with brake Fig.7-16: Maximum cable length...
Page 114: Length Of Hybrid Cable
106/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning (The example of 10 servo drives (n = 10) shown in the figure, thereof 3 with brake (Br: 3), results in a maximum cable length of 99 m.) Observe that the allowed cable length also depends on the kind of load.
Page 115: Distributed Servo Drive Ksm
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 107/152 and Controls Notes on Project Planning ① Segment length ② Maximum allowed length in flexible cable track ③ Example: With a segment length of 50 m, the maximum allowed length in the flexible cable track is 11 m.
Page 116: Motor Blower
Order in string of drives The order of the addresses in a string is without significance. Motor Blower Blowers are not available for Rexroth IndraDrive Mi. Motor Current Limitation The current limitation makes sure that neither controller nor motor are damaged...
Page 117: Motor Temperature
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 109/152 and Controls Notes on Project Planning the housing temperature of 100 °C is exceeded, overtemperature shutdown takes place. With a load of more than 200%, the I2t limitation takes effect. It limits the tem‐...
Page 118: Switching Frequency
110/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Notes on Project Planning Switching Frequency The nominal values refer to a switching frequency of 4 kHz. Operation with 8 kHz is possible, but should be avoided where possible. Continuous torque and peak torque are considerably reduced and the higher basic losses cause higher motor temperature rise already in no-load operation.
Page 119: Identification
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 111/152 and Controls Identification Identification Scope of Supply 8.1.1 Standard Optional PFM02 (memory card module [MultiMediaCard]) Fig.8-1: Scope of supply KSM 8.1.2 Standard Optional connection accessory HAS02.1-015 for...
Page 120: Design
112/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Identification Design Trademark Type designation IndraDrive Mi Hardware revision index Rated power (t > 10 min) Rated input voltage, power (UL) Country of manufacture...
Page 121: Type Plate Kcu
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 113/152 and Controls Identification 8.2.2 Type Plate KCU Arrangement Type plate Fig.8-5: Type plate arrangement Design device type part number serial number bar code country of manufacture production week;...
Page 122 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 123: Mounting And Installation
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 115/152 and Controls Mounting and Installation Mounting and Installation Introduction 9.1.1 Important Notes Safety Injuries caused by live parts! Lifting of heavy loads! Install the motors only when they have been de-energized and are not con‐...
Page 124 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Overview of cables and connectors for Rexroth IndraDrive Mi: Hybrid cable Terminal connector at last distributed servo drive KSM of a string of drives X3.2...
Page 125: Connection Diagram Kcu
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 117/152 and Controls Mounting and Installation 9.1.3 Connection Diagram KCU Fig.9-2: Connection diagram KCU...
Page 126: Handling Of The Devices
118/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Handling of the Devices Damage or injuries and invalidation of the warranty due to improper handling! Avoid mechanical stressing, throwing, tipping or dropping of the products.
Page 127: Mounting
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 119/152 and Controls Mounting and Installation Mounting 9.3.1 Practical Tips Risk of damage! Never remove live hybrid cable connectors (X3.1, X3.2). CAUTION Observe the following aspects for installation and mounting: ●...
Page 128: Mounting Kcu01 (Mounting Depth)
120/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Motor size Recommended Tightening torque Minimum strength screw size [Nm] KSM01.2B-041 10,4 KSM01.2B-061 KSM01.2B-071 KSM01.2B-076 The screw specifications apply when screwed in steel; for other materials, determine the reach of the screws.
Page 129: Notes
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 121/152 and Controls Mounting and Installation 9.4.2 Notes The motor cable is a hybrid cable in which the communication line has been integrated, too. Only the original Rexroth cable can ensure the function. It is supplied as ready-made cable.
Page 130 122/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Drive system Rexroth IndraDrive Mi with HMV01 supply unit: 24V supply Transformer (optional) Fuses HMD, HMS Inverter (optional) HMV01 Supply unit...
Page 131 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 123/152 and Controls Mounting and Installation Drive system Rexroth IndraDrive Mi with HCS02 supply unit: Transformer (optional) Fuses HCS02 Converter Mains filter Mains choke (optional) Mains contactor...
Page 132 124/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Drive system Rexroth IndraDrive Mi with HCS03 supply unit: Transformer (optional) Fuses HCS03 Converter Mains filter Mains choke (optional) Mains contactor...
Page 133 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 125/152 and Controls Mounting and Installation Drive system Rexroth IndraDrive Mi with HMV02 supply unit: 24V supply Transformer (optional) Fuses HMS02 Inverter (optional) HMV02 Supply unit HNS02...
Page 134: Parallel Strings Of Drives
126/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Mounting and Installation Parallel Strings of Drives At the first distributed servo drive KSM, always plug the hybrid cable RKH in connection point X3.2.
Page 135: Accessories
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 127/152 and Controls Accessories Accessories 10.1 Overview ● HAS01 ● RKB0006 Basic accessory Interface cable (X2 ↔ PC) ● HAS02 Strain relief and shield connection of hybrid cable ●...
Page 136: Has02, Strain Relief And Shield Connection
128/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Accessories 10.3 HAS02, Strain Relief and Shield Connection For proper and correct installation of KSM and KCU, use the hybrid cable RKH and the accessory HAS02.1-015-NNN-NN.
Page 137: Rkb0006, Interface Cable
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 129/152 and Controls Accessories Fig.10-3: HAS03 For a detailed description, see Project Planning Manual "Rexroth Indra‐ Drive, Drive System". 10.5 RKB0006, Interface Cable 10.5.1 Usage Assignment The extension RKB0006 can be used at KSM01.
Page 138 130/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Accessories RKB0006 Plug-in connector Non-assembled cable Plug-in connector © Bosch Rexroth AG, 2007 Fig.10-4: Parts of RKB0006...
Page 139: Commissioning, Operation, Diagnoses, Service And Maintenance
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 131/152 and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Commissioning, Operation, Diagnoses, Service and Maintenance 11.1 Notes on Commissioning 11.1.1 General Information High electrical voltage! Danger to life, electric shock and severe bodily injury! Read and observe the detailed safety instructions contained in this documen‐...
Page 140: Diagnostic Functions
132/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Commissioning, Operation, Diagnoses, Service and Maintenance 11.3 Diagnostic Functions 11.3.1 Distributed Servo Drive KSM Fig.11-1: LED H14 At the back of KSM, there is a tricolor LED which displays the drive status.
Page 141: Electronic Control System Kcu
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 133/152 and Controls Commissioning, Operation, Diagnoses, Service and Maintenance 11.3.2 Electronic Control System KCU Fig.11-3: LEDs at KCU Color / status Significance Measures H52.1 E-Stop not activated...
Page 142: Diagnostic Messages Via Parameters
134/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Color / status Significance Measures H52.5 Green No error at module bus, regular status None Drives Module bus error (/Bb_A) ●...
Page 143: Analog Outputs
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 135/152 and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Analog Outputs Rexroth IndraDrive Mi has no analog outputs! Oscilloscope Function You can use the integrated oscilloscope function described in the Functional Description of the firmware! See Functional Description of firmware →...
Page 144: Deactivating And Dismounting The Drive
136/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Fig.11-5: Fuses F4 and F5 Replacement of fuses F4 and F5 1. Switch off power voltage to drive system.
Page 145: Dismounting
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 137/152 and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Before dismounting them, secure the motor and, if necessary, the blower unit against falling or movements, before unfastening the mechanical con‐...
Page 146: Saving Parameters
138/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Commissioning, Operation, Diagnoses, Service and Maintenance To carry out this function, the 24V supply must have been applied to KCU01 and KSM01. Lethal injury caused by errors when controlling motors and working at moving parts! Do not work at running or unsecured installations.
Page 147: Maintenance
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 139/152 and Controls Commissioning, Operation, Diagnoses, Service and Maintenance Contacts of MMC Fig.11-6: Plugging in the MMC Use Rexroth IndraWorks D to configure the data transfer from the MMC after control voltage has been switched on.
Page 148: Bearings
● running noise can be heard We recommend that you have the bearings replaced by the Bosch Rexroth service. Connection Cables Check connection cables for damage in regular intervals and replace them, if necessary.
Page 149: Maintenance Of The Electronic System Of The Drive
A repeated realisation of the grinding-in routine is possible. Grinding-in routine due to superior control. Here, special control programs adapted to the machine and system concepts are required. If necessary, please contact your Bosch Rexroth distribution partner and discuss the grinding-in parameters for your application. 11.5.2...
Page 150 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 151: Environmental Protection And Disposal
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 143/152 and Controls Environmental Protection and Disposal Environmental Protection and Disposal 12.1 Environmental Protection 12.1.1 Production Processes The products are made with energy- and resource-optimized production pro‐...
Page 152: Recycling
144/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Environmental Protection and Disposal For ecological reasons, please refrain from returning the empty packages to 12.2.3 Recycling Due to their high content of metal, most of the product components can be recycled.
Page 153: Service And Support
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 145/152 and Controls Service and Support Service and Support 13.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries.
Page 154 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls...
Page 155: Appendix
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 147/152 and Controls Appendix Appendix 14.1 Discharging of Capacitors 14.1.1 Discharging of DC Bus Capacitors In the drive system Rexroth IndraDrive, capacitors are used in the DC bus as energy stores.
Page 156: Dimensioning
148/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Appendix Dimensioning The individual components have to be sufficiently dimensioned: ● Value of the discharging resistor: 1000 ohm and at least 1000 W ●...
Page 157: Index
Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 149/152 and Controls Index Index Symbols Commissioning 131 Compatibility with foreign matters 35 +24V, 0V Components Control voltage supply connection 80 Rexroth IndraDrive Mi 2 24V supply 38, 100...
Page 158 150/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Index KSM 53 HAS01.1-050-072-MN 127 Dimensions HAS02.1-015-NNN-NN 128 KCU 62 HAS03 KSM 53 Control cabinet adapter 128 Discharging Hazardous substances 143 Of DC bus capacitors 147...
Page 159 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG 151/152 and Controls Index Key 91 Oscilloscope function 135 KSM 1 Outgoing direction Bearing load 57 Hybrid cables 63 Characteristics 49 Outputs Connection points 81 Isolated 86...
Page 160 152/152 Bosch Rexroth AG | Electric Drives Rexroth IndraDrive Mi | Project Planning Manual and Controls Index KSM 46 Motor 43 S4, S5 Terms and definitions 41 SERCOS address selector switch 107 Temperature Motor 109 Switch SERCOS transmission power 75...
Page 161 Project Planning Manual | Rexroth IndraDrive Mi Electric Drives | Bosch Rexroth AG and Controls Notes...
Page 162 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 [email protected] www.boschrexroth.com Printed in Germany R911320924 DOK-INDRV*-KCU+KSM****-PR03-EN-P...

Bosch Rexroth IndraDrive Mi Project Planning Manual

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Specifications of the Components

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

10 Accessories

11 Commissioning, Operation, Diagnoses, Service and Maintenance

12 Environmental Protection and Disposal

13 Service and Support

14 Appendix

Quick Links

Related Manuals for Bosch Rexroth IndraDrive Mi

Summary of Contents for Bosch Rexroth IndraDrive Mi

Table of Contents