Dynojet Power Commander V Installation Manual

Dynojet Power Commander V Installation Manual

2009-2010 yamaha xt660r
2009-2010 Yamaha XT660R
I n s t a l l a t i o n I n s t r u c t i o n s
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
22-020
www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
PARTS LIST
1
Power Commander
1
USB Cable
1
CD-ROM
1
Installation Guide
2
Power Commander Decals
2
Dynojet Decals
2
Velcro
1
Alcohol swab
1
O2 Optimizer
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
YOU CAN ALSO DOWNLOAD THE
POWER COMMANDER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
09-10 Yamaha XT660R PCV - 1
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Summary of Contents for Dynojet Power Commander V

  • Page 1 CD-ROM 2009-2010 Yamaha XT660R Installation Guide I n s t a l l a t i o n I n s t r u c t i o n s Power Commander Decals Dynojet Decals Velcro Alcohol swab O2 Optimizer THE IGNITION MUST BE TURNED...
  • Page 2: Usb Connection

    POWER COMMANDER V INPUT ACCESSORY GUIDE ACCESSORY INPUTS Map - The PCV has the ability to hold 2 different base maps. You can switch on the fly between these two base maps when you hook up a switch to the MAP inputs. You can use USB CONNECTION any open/close type switch. The polarity of the wires is not important. When using the Autotune kit one position will hold a base map and the other position will let you activate the learning mode. When the switch is “CLOSED” Autotune will be activated. These inputs are for use with the Dynojet Shifter- quickshifter. Insert the wires from the Dynojet quickshifter into the SHIFTER inputs. The CRANK polarity of the wires is not important. ANALOG Speed- If your application has a speed sensor then SPEED you can tap into the signal side of the sensor EXPANSION PORTS 1 & 2 SHIFTER and run a wire into this input. This will allow...
  • Page 3 FIG.A Remove the seat. Remove the fuel tank. Install the PCV in the tail section of the motorcycle (Fig. A). Use the supplied velcro to secure the PCV in place. FIG.B Attach the ground wire of the PCV to the negative side of the battery (Fig. B). Route the PCV harness to the left side of the bike and go towards the throttle bodies. Ground FIG.C Unplug TPS Locate the Crank Position Sensor connector under the left hand side cover. Unplug this connector (Fig. C). This is the WHITE 2 pin connector. 22-020 www.powercommander.com 09-10 Yamaha XT660R PCV - 3...
  • Page 4 FIG.D Plug the WHITE 2 pin connectors from the PCV in-line of the stock Crank Position Sensor connectors (Fig. D)., FIG.E Unplug the stock wiring harness from the injector (Fig. E). Unplug FIG.F Plug the PCV in-line of the stock injector and wiring harness (Fig. F). 22-020 www.powercommander.com 09-10 Yamaha XT660R PCV - 4...
  • Page 5 FIG.G 10 Locate the Throttle Position Sensor on the right side of the throttle body. Unplug TPS Unplug the stock wiring harness from the TPS (Fig. G). FIG.H 11 Plug the PCV harness in-line of the stock TPS and stock wiring harness (Fig. H). FIG.J 12 Locate the O2 sensor connection. Unplug this connection (Fig. J) Follow the wires from the exhaust up to this location. Unplug O2 22-020 www.powercommander.com 09-10 Yamaha XT660R PCV - 5...
  • Page 6 FIG.K O2 Optimizer 13 Plug the Dynojet O2 Optimizer in-line of the stock O2 sensor and wiring harness (Fig.K). 14 Secure the O2 Optimizer in place using a zip tie. FIG.L The O2 optimizer for this model controls the stock closed loop area. This area is represented by the highlighted cells shown in Figure L. The optimizer is designed to achieve a target AFR of 13.6:1. To use this optimizer you must retain your stock O2 sensor. It is not recommended to alter the values in the highlighted area unless instructed to do so by a Dynojet technician. If using the Auto tune system do NOT input values in this area in your Target AFR table. 22-020 www.powercommander.com 09-10 Yamaha XT660R PCV - 6...