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Manuals and User Guides for Allen-Bradley Kinetix 5700. We have
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Allen-Bradley Kinetix 5700 manuals available for free PDF download: Reference Manual, User Manual, Installation Instructions Manual, Quick Start Manual
Allen-Bradley Kinetix 5700 User Manual (460 pages)
Brand:
Allen-Bradley
| Category:
Servo Drives
| Size: 65.31 MB
Table of Contents
Table of Contents
3
Preface
11
Summary of Changes
11
Conventions Used in this Manual
12
Access the Attachments
13
Additional Resources
13
Start
15
Chapter 1 Kinetix 5700 Servo Drives Series Change
16
About the Kinetix 5700 Servo Drive System
17
DC-Bus Power Supply Input Power Configurations
19
Typical DC-Bus Power Supply Configuration Example
19
Multiple DC-Bus Power Supply Configuration Example
20
Extended DC-Bus Configuration Example
21
Itrak Power Supply Configuration Example
22
Regenerative Bus Supply Input Power Configurations
23
Typical Regenerative Bus Configuration Examples
23
Extended Regenerative Bus Configuration Example
26
Itrak Power Supply Configuration Example
27
8720MC-RPS Power Supply Input Power Configuration
28
Motor and Auxiliary Feedback Configurations
29
Typical Communication Configurations
30
Linear Topology
30
Ring Topology
31
Star Topology
32
Functional Safety Configurations
33
Hardwired Configuration
33
Integrated Safety Configurations
34
Safe Stop and Safe Monitor Configurations
36
Catalog Number Explanation
37
Agency Compliance
39
Chapter 2 System Design Guidelines
41
System Mounting Requirements
41
DC-Bus Voltage Regulation
42
AC Line Filter Selection
44
AC Line Impedance Considerations
45
Circuit Breaker/Fuse Selection
48
24V Control Power Evaluation
49
Contactor Selection
50
Passive Shunt Considerations
51
Active Shunt Considerations
52
Enclosure Selection
54
Minimum Clearance Requirements
56
Multi-Axis Shared DC-Bus Configurations
57
Accessory Module Selection
59
DC-Bus Power Supply Systems
59
Regenerative Bus Supply Systems
61
8720MC-RPS or Other Regenerative Power Supply
64
Accessory Module Flowcharts
65
Electrical Noise Reduction
67
Bonding Modules
67
Bonding Multiple Subpanels
69
Establishing Noise Zones
70
Cable Categories for Kinetix 5700 Systems
72
Noise Reduction Guidelines for Drive System Accessories
73
Determine Mounting Order
80
Plan the Kinetix 5700 Drive System Installation
41
Chapter 3
83
Mount Accessory Modules
83
Zero-Stack Tab and Cutout
84
Install Shared-Bus Connection Systems
84
DC-Bus Connection System
84
24V Input Power Connection System
85
Drill-Hole Patterns
87
Drill-Hole Pattern Calculations
88
Drill-Hole Patterns by Using the System Mounting Toolkit
90
Mount Your Kinetix 5700 Drive Modules
90
Kinetix 5700 Connector Data
94
Chapter 4
102
Safe Torque-Off Connector Pinout
102
Input Power Connector Pinouts
102
DC Bus and Shunt Resistor Connector Pinouts
103
Digital Inputs Connector Pinouts
103
Ethernet Communication Connector Pinout
105
Motor Power, Brake, and Feedback Connector Pinouts
105
Motor Feedback Connector Pinouts
106
Universal Feedback Connector Pinouts
107
Accessory Module Pinouts
107
Understand Control Signal Specifications
108
Digital Inputs
108
Ethernet Communication Specifications
109
Contactor Enable Relay
110
Converter OK Relay
111
Motor Brake Circuit
111
Control Power
113
Feedback Specifications
114
DSL Feedback Connector
114
Encoder Feedback Supported on the UFB Feedback Connector
114
Auxiliary Feedback Specifications
121
Encoder Phasing Definitions
123
Absolute Position Feature
124
Functional Safety Features
125
Hardwired STO Mode
125
Integrated Mode
125
Connect the Kinetix 5700 Drive System
127
Chapter 5 Basic Wiring Requirements
128
Routing the Power and Signal Cables
128
Input Power Configurations for Kinetix 5700 Power Supplies
129
DC-Bus Power Supply
129
Regenerative Bus Supply
132
Ground Screw/Jumper Settings
135
Kinetix 5700 Drive System Power Supply
135
Kinetix 5700 Inverters
136
Kinetix 5700 Itrak Power Supply
137
Remove/Install the Ground Screw/Jumper
137
Ground the Drive System
139
Ground the System Subpanel
139
Ground Multiple Subpanels
140
Wiring Requirements
141
Wiring Guidelines
145
Wire the Power Connectors
145
Wire the 24V Control Power Input Connector
145
Wire the Input Power Connector
147
Wire the Contactor Enable Connector
148
Wire the Digital Input Connectors
149
2198-XXXX-ERS3 (Series A) Connector Plugs
149
Connector Plugs
150
Wire the Safe Torque-Off Connector
150
Wire the Digital Inputs Connector
151
Wire Motor Power and Brake Connectors
152
Maximum Cable Lengths
155
Wiring Single Cables
159
Motor Feedback Connections
160
Apply the Single Motor Cable Shield Clamp
161
Wiring Power/Brake and Feedback Cables
163
Motor Power and Brake Cables
163
Motor Power/Brake Cable Series Change
164
Dual-Axis Inverter Power/Brake Cable Installation
165
Single-Axis Inverter Power/Brake Cable Installation
168
Motor Feedback Connections
172
Customer-Supplied Motor Power Cables
178
Accessory Module Connections
181
External Passive-Shunt Connections
182
External Active-Shunt Connections
183
DC-Bus Power Supply Active Shunt Connections
183
Regenerative Bus Supply Active Shunt Connections
183
Wire the External DC-Bus Connections
184
Bulletin VPC Motors and the Extended Speed Feature
185
Considerations for Powerohm Shunt Installation
185
Ethernet Cable Connections
186
Configure and Start the Kinetix 5700 Drive System
187
Chapter 6 Understand the Kinetix 5700 Display
188
Menu Screens
189
Setup Screens
192
Startup Sequence
197
Configure the Drive
198
Set the Network Parameters
198
Studio 5000 Logix Designer
198
Version History
198
Install the Kinetix 5700 Add-On Profile
199
Configure the Logix 5000 Controller
200
Configure the Kinetix 5700 Drive Modules
203
Configure the DC-Bus Power Supply
203
Configure the Regenerative Bus Supply
207
Configure the Inverter Drives
211
Continue Inverter Configuration
219
Configure the Motion Group
223
Configure Regenerative Bus Supply Axis Properties
224
Configure Vertical Load Control Axis Properties
229
Configure Feedback-Only Axis Properties
230
Configure Induction-Motor Frequency-Control Axis Properties
232
General and Motor Categories
232
Basic Volts/Hertz Method
234
Sensorless Vector Method
236
Fan/Pump Volts/Hertz Method
239
Configure IPM Motor Closed-Loop Control Axis Properties
241
Configure SPM Motor Closed-Loop Control Axis Properties
245
Configure Induction-Motor Closed-Loop Control Axis Properties
249
Configure Feedback Properties
256
Configure Module Properties
256
Configure Axis Properties
258
Download the Program
261
Apply Power to the Kinetix 5700 Drive System
262
Understand Bus-Sharing Group Configuration
263
Bus-Sharing Group Example
263
Configure Bus-Sharing Groups
265
Test and Tune the Axes
266
Test the Axes
267
Tune the Axes
269
Safety Precautions
275
Chapter 7 Interpret Status Indicators
276
Display Interface
276
Fault Code Overview
276
Fault Codes
277
SAFE FLT Fault Codes
277
Kinetix 5700 Status Indicators
278
Kinetix 5700 Accessory Module Status Indicators
279
Axis Troubleshooting
280
Regenerative Bus Supply Troubleshooting
281
Logix 5000 Controller and Drive Module Behavior
283
DC-Bus Power Supply Behavior
284
Regenerative Bus Supply Behavior
286
Itrak Power Supply Behavior
288
Inverter Behavior
289
Before You Begin
295
Chapter 8 Remove and Replace Kinetix 5700 Drive Modules
296
Remove Power and All Connections
296
Remove the Drive Module
300
Replace the Drive Module
301
Start and Configure the Drive Module
302
Series B Drives
302
Overview
305
Chapter 9
306
Certification
306
Average Frequency of a Dangerous Failure
307
Safe Torque-Off Feature
307
Out of Box State
308
Safe Torque-Off Status
311
Explicit Messages
312
Hardwired Safe Torque-Off
314
Compatible Controllers
314
Description of Operation
314
Troubleshoot the Safe Torque-Off Function
316
Safe Torque-Off Connector Data
317
Wire the Safe Torque-Off Circuit
318
Safe Torque-Off Wiring Requirements
320
Safe Torque-Off Feature Bypass
321
Cascade the Safe Torque-Off Signal
321
Hardwired Safe Torque-Off Electrical Specifications
323
Integrated Safe Torque-Off
323
Compatible Safety Controllers
324
Safety Application Requirements
324
Description of Operation
325
Safe Torque-Off Assembly Tags
325
STO Fault Reset
328
Troubleshoot the Safe Torque-Off Function
329
Understand Integrated Safety Drive Replacement
330
Replace an Integrated Safety Drive in a Guardlogix System
331
Motion Direct Commands in Motion Control Systems
332
Integrated Safe Torque-Off Specifications
339
Appendix A Interconnect Diagram Notes
341
Power Wiring Examples
343
Capacitor Module Status Wiring Example
357
DC-Bus Conditioner Module Status Wiring Example
357
Contactor Wiring Examples
358
Passive Shunt Wiring Examples
359
Active Shunt Wiring Examples
360
Kinetix 5700 Servo Drive and Rotary Motor Wiring Examples
362
Kinetix 5700 Servo Drive and Linear Actuator Wiring Examples
367
System Block Diagrams
373
Before You Begin
382
Allen-Bradley Kinetix 5700 Reference Manual (497 pages)
Integrated Motion on the EtherNet/IP Network
Brand:
Allen-Bradley
| Category:
Industrial Electrical
| Size: 12.35 MB
Table of Contents
Table of Contents
5
Additional Resources
11
Preface
11
Legal Notices
12
Integrated Motion on the Ethernet/Ip Network
15
Integrated Motion Axis Control Modes and Methods
16
Control Modes
16
Position Control Mode
17
Velocity Control Mode
18
Torque Control Mode
20
No Control Mode
21
Control Methods
21
Motion Instruction Compatibility
22
Chapter 1
15
Chapter 2 Acceleration Control Behavior
25
Acceleration Limiter
26
Load Observer
27
Command Generation Behavior
28
Command Data Sources
29
Command Fine Interpolation
30
Command Ramp Generator
33
Feedforward Signal Selection
34
Command Notch Filter
35
Current Control Behavior
35
Current Vector Limiter
36
Voltage Output
37
Current Feedback
37
Motor Commutation
38
Event Capture Behavior
38
Event Input Sources
39
Event Latches
40
Event Time Stamps
40
Fault and Alarm Behavior
41
Exceptions
41
Exceptions on
41
Rockwell Automation Publication MOTION-RM003I-EN-P - February
42
Absolute Position Recovery
43
Absolute Position Loss Without APR Faults
44
APR Fault Conditions
44
APR Fault Generation
45
APR Fault Examples
47
APR Recovery Scenarios
48
Reset an APR Fault
50
Motion Control Axis Behavior Model
51
Active Control Axis Behavior Model
52
Feedback Only Axis Behavior Model
54
CIP Motion Converter Axis Behavior Model
56
Motor Attributes Model
57
Position Control Behavior
58
Position Feedback Selection
59
Position PI Gains
60
Velocity Feedforward
60
Position Loop Output Filters
61
State Behavior
61
Torque Control Behavior
71
Torque Input Sources
72
Inertia Compensation
73
Friction Compensation
75
Torque Filters
77
Torque Limiter
78
Torque to Current Scaling
78
Velocity Control Behavior
79
Closed Loop Velocity Control
80
Open Loop Frequency Control
83
Chapter 3
87
Interpret the Attribute Tables
87
Chapter 3
89
Attribute Units
90
Device Function Codes
91
Tables CIP Data Types
91
Required Vs. Optional Axis Attributes
93
Identify Motion Axis Attributes Based on Device Function Codes
95
Attribute Conversion from SERCOS to Integrated Motion on the Ethernet/Ip Network
111
Drive Supported Optional Attributes
114
Kinetix 350 Drive Module Optional Attributes
116
Kinetix 5500 Hardwired STO Drive Module Optional Attributes
122
Kinetix 5500 Integrated STO Drive Module Optional Attributes
130
Kinetix 5700 Safety Drive Module Optional Attributes
138
Kinetix 5700 Advanced Safety Drive Module Optional Attributes
147
Kinetix 6500 Drive Module Optional Attributes
155
Powerflex 527 Axis Instance Optional Attributes
161
Powerflex 755 Standard Drive Module Optional Attributes
168
Powerflex 755 Safety Drive Module Optional Attributes
174
MSG Instruction Access Only Attributes
181
Rockwell Automation Publication MOTION-RM003I-EN-P - February
182
Acceleration Control Attributes on
185
APR Fault Attributes on
186
Chapter 4 Control Mode Attributes ....................................................................................................
187
Acceleration Control Attributes
187
DC Bus Control Attributes on
187
Acceleration Control Configuration Attributes
189
Command Reference Generation Attributes
191
Command Generator Configuration Attributes
191
Command Generator Signal Attributes
195
Current Control Configuration Attributes
196
Current Control Signal Attributes
201
Frequency Control Configuration Attributes
204
Frequency Control Signal Attribute
206
Position Loop Signal Attributes
206
Position Loop Configuration Attributes
208
Torque/Force Control Configuration Attributes
211
Torque/Force Control Signal Attributes
220
Velocity Loop Configuration Attributes
221
Velocity Loop Signal Attributes
228
CIP Axis Attributes
187
Data Attributes
233
Axis Info Attributes
234
Axis Statistical Attributes
235
CIP Axis Status Attributes
236
Event Capture Attributes
247
Drive Attributes
249
Drive General Purpose I/O Attributes
249
Drive Output Attributes
251
Power and Thermal Management Configuration Attributes
252
Power and Thermal Management Status Attributes
254
Drive Commissioning and Tuning Attributes
257
Auto-Tune Configuration Attributes
258
Hookup Test Configuration Attributes
266
Hookup Test Result Attributes
267
Inertia Test Configuration Attributes
269
Inertia Test Result Attributes
272
Motor Test Result Attributes
275
Faults and Alarms Attributes
279
APR Fault Attributes
279
Axis Exception Action Configuration Attributes
281
Axis Exception Action
283
Configuration Fault Attributes
287
CIP Error Codes
287
Exception Factory Limit Info Attributes
290
Exception User Limit Configuration Attributes
292
Exception, Fault and Alarm Attributes
293
Initialization Faults Attributes
295
Standard Initialization Faults
296
Rockwell Automation Specific Initialization Faults
296
Module/Node Fault and Alarm Attributes
297
Feedback Attributes
302
Feedback Interface Types
302
Feedback Configuration Attributes
304
General Feedback Info Attributes
316
General Feedback Signal Attributes
316
Motion Control Attributes
317
Motion Control Configuration Attributes
317
Motion Control Interface Attributes
323
Motion Control Signal Attributes
330
Motion Control Status Attributes
341
Motion Database Storage Attributes
352
Motion Dynamic Configuration Attributes
354
Motion Homing Configuration Attributes
357
Motion Planner Configuration Attributes
367
Motion Planner Output Attributes
374
Motion Scaling Attributes
375
Motion Resolution Value Examples
386
Motor Attributes
388
General Linear Motor Attributes
388
General Motor Attributes
389
General Permanent Magnet Motor Attributes
396
General Rotary Motor Attributes
399
Induction Motor Attributes
401
Linear PM Motor Attributes
404
Interior Permanent Magnet Motor Attributes
406
Load Transmission and Actuator Attributes
409
Rotary PM Motor Attributes
412
Safety Attributes
414
Axis Safety Status Attributes
414
Guard Safety Attributes
425
Guard Safety Status Attributes
426
Stopping and Braking Attributes
431
Stopping Sequences
445
Proving Operational Sequences
448
DC Bus Control Attributes
451
Start Inhibits Attributes
453
Standard Start Inhibits
454
Rockwell Automation Specific Start Inhibits
455
Exceptions
456
Standard Exceptions
456
Standard CIP Axis Fault and Alarm Names
461
Rockwell Automation Specific Exceptions
465
Rockwell Automation Specific CIP Axis Fault Names
467
Rockwell Automation Specific CIP Axis Alarm Names
468
Rockwell Automation Publication MOTION-RM003I-EN-P - February
469
Allen-Bradley Kinetix 5700 User Manual (376 pages)
Brand:
Allen-Bradley
| Category:
Servo Drives
| Size: 50.99 MB
Table of Contents
Table of Contents
3
Summary of Changes
11
Additional Resources
13
Conventions Used in this Manual
13
Preface
13
Start
15
Chapter 1 About the Kinetix 5700 Servo Drive System
16
Drive Hardware and Input Power Configurations
18
DC-Bus Power Supply Configuration
18
Multiple DC-Bus Power Supply Configuration
19
8720MC-RPS Power Supply Configuration
20
Extended DC-Bus Configuration
21
Itrak Power Supply Configuration
22
Motor and Auxiliary Feedback Configurations
23
Typical Communication Configurations
24
Linear Topology
24
Ring Topology
25
Star Topology
26
Functional Safety Configurations
27
Hardwired Configuration
27
Integrated Safety Configurations
28
Safe Stop and Safe Monitor Configurations
30
Catalog Number Explanation
31
Agency Compliance
32
Plan the Kinetix 5700 Drive System Installation
33
Chapter 2 System Design Guidelines
34
System Mounting Requirements
34
Transformer Selection
35
Circuit Breaker/Fuse Selection
35
Contactor Specifications
36
Enclosure Selection
37
Minimum Clearance Requirements
38
Electrical Noise Reduction
40
Bonding Modules
40
Bonding Multiple Subpanels
42
Establishing Noise Zones
43
Cable Categories for Kinetix 5700 Systems
44
Noise Reduction Guidelines for Drive System Accessories
45
Determine Mounting Order
50
Chapter 3
52
Mounting Capacitor Modules
52
Zero-Stack Tab and Cutout
54
Shared-Bus Connection System
54
DC-Bus Connection System
54
24V Input Power Connection System
55
Drill-Hole Patterns
56
Drill-Hole Pattern Calculations
57
Drill-Hole Patterns by Using the System Mounting Toolkit
58
Mount Your Kinetix 5700 Drive Modules
61
Kinetix 5700 Connector Data
64
Chapter 4
68
Safe Torque-Off Connector Pinout
68
Input Power Connector Pinouts
68
DC Bus and Shunt Resistor Connector Pinouts
69
Digital Inputs Connector Pinouts
69
Ethernet Communication Connector Pinout
71
Motor Power, Brake, and Feedback Connector Pinouts
71
Motor Feedback Connector Pinouts
72
Universal Feedback Connector Pinouts
73
Understand Control Signal Specifications
74
Digital Inputs
74
Ethernet Communication Specifications
75
Contactor Enable Relay
76
Motor Brake Circuit
76
Control Power
78
Feedback Specifications
79
Encoder Feedback Supported on the DSL Feedback Connector
79
Encoder Feedback Supported on the UFB Feedback Connector
79
Auxiliary Feedback Specifications
86
Encoder Phasing Definitions
88
Absolute Position Feature
89
Functional Safety Features
90
Hardwired STO Mode
90
Integrated Mode
90
Basic Wiring Requirements
92
Chapter 5 Routing the Power and Signal Cables
92
Determine the Input Power Configuration
93
Grounded Power Configurations
93
Ungrounded Power Configurations
95
Ground Screw/Jumper Settings
96
Remove/Install the Ground Screw/Jumper
97
Grounding the Drive System
98
Rockwell Automation Publication 2198-UM002E-EN-P - February
98
Ground the System Subpanel
99
Ground Multiple Subpanels
100
Wiring Requirements
101
Wiring Guidelines
104
Wiring the Power Connectors
104
Wire the 24V Control Power Input Connector
104
Wire the Input Power Connector
106
Wire the Contactor Enable Connector
107
Wiring the Digital Input Connectors
108
Install 2198-XXXX-ERS3 Safety and Digital-Input
108
Connector Plugs
108
Install 2198-XXXX-ERS4 Safety and Digital-Input
109
Connector Plugs
109
Wire the Safe Torque-Off Connector
109
Wire the Digital Inputs Connector
110
Wiring Single Cables
111
Maximum Cable Lengths
111
Motor Power and Brake Connections
111
Motor Feedback Connections
114
Apply the Single Motor Cable Shield Clamp
115
Wiring Power/Brake and Feedback Cables
117
Motor Power and Brake Cables
117
Motor Power and Brake Connections
118
Motor Power/Brake Cable Series Change
118
Maximum Cable Lengths
119
Dual-Axis Inverter Power/Brake Cable Installation
119
Single-Axis Inverter Power/Brake Cable Installation
123
Motor Feedback Connections
125
Capacitor Module Connections
131
External Passive-Shunt Connections
133
External Active-Shunt Connections
134
Bulletin VPC Motors and the Extended Speed Feature
135
Considerations for Powerohm Shunt Installation
135
Ethernet Cable Connections
136
Configure and Start the Kinetix 5700 Drive System
137
Chapter 6 Understand the Kinetix 5700 Display
138
Menu Screens
139
Setup Screens
141
Startup Sequence
145
Configure the Drive
146
Set the Network Parameters
146
Studio 5000 Logix Designer
146
Kinetix 5700 Add-On Profile
146
Install the Kinetix 5700 Add-On Profile
147
Configure the Logix5000 Controller
148
Configure the Kinetix 5700 Drive Modules
151
Configure the DC-Bus Power Supply
151
Configure the Inverter Drives
155
Continue Inverter Configuration
163
Configure the Motion Group
166
Configure Vertical Load Control Axis Properties
167
Configure Feedback-Only Axis Properties
168
Configure Induction-Motor Frequency-Control Axis Properties
170
General and Motor Categories
170
Basic Volts/Hertz Method
172
Sensorless Vector Method
174
Fan/Pump Volts/Hertz Method
177
Configure IPM Motor Closed-Loop Control Axis Properties
179
Configure SPM Motor Closed-Loop Control Axis Properties
183
Configure Induction-Motor Closed-Loop Control Axis Properties
187
Configure Feedback Properties
194
Configure Module Properties
194
Configure Axis Properties
196
Download the Program
199
Apply Power to the Kinetix 5700 Drive System
200
Understand Bus-Sharing Group Configuration
201
Bus-Sharing Group Example
201
Configure Bus-Sharing Groups
203
Test and Tune the Axes
204
Test the Axes
204
Tune the Axes
207
Chapter 7
213
Safety Precautions
213
Interpret Status Indicators
214
Display Interface
214
Fault Codes
214
Drive System Interpret Status Indicators
214
SAFE FLT Fault Codes
222
Kinetix 5700 Status Indicators
223
Kinetix 5700 Capacitor Module Status Indicators
224
General Troubleshooting
224
Logix5000 Controller and Drive Module Behavior
226
DC-Bus Power Supply Behavior
227
Itrak Power Supply Behavior
229
Inverter Behavior
230
NODE FLT Fault Codes
234
Before You Begin
235
Rockwell Automation Publication 2198-UM002E-EN-P - February
235
Troubleshoot the Kinetix 5700 Drive System
213
Chapter 8 Remove and Replace Kinetix 5700 Drive Modules
236
Remove Power and All Connections
236
Remove the Drive Module
239
Replace the Drive Module
239
Start and Configure the Drive Module
240
Overview
241
Chapter 9
242
Certification
242
Average Frequency of a Dangerous Failure
243
Safe Torque-Off Feature
243
Out of Box State
244
Safe Torque-Off Status
247
Explicit Messages
248
Hardwired Safe Torque-Off
250
Compatible Controllers
250
Description of Operation
250
Troubleshoot the Safe Torque-Off Function
252
Safe Torque-Off Connector Data
254
Wire the Safe Torque-Off Circuit
255
Safe Torque-Off Wiring Requirements
257
Safe Torque-Off Feature Bypass
258
Cascade the Safe Torque-Off Signal
259
Hardwired Safe Torque-Off Electrical Specifications
260
Integrated Safe Torque-Off
261
Compatible Safety Controllers
261
Safety Application Requirements
261
Description of Operation
262
Safe Torque-Off Assembly Tags
263
STO Fault Reset
265
Troubleshoot the Safe Torque-Off Function
266
Understand Integrated Safety Drive Replacement
266
Replace an Integrated Safety Drive in a Guardlogix System
267
Motion Direct Commands in Motion Control Systems
268
Integrated Safe Torque-Off Specifications
275
Appendix A Interconnect Diagram Notes
277
Power Wiring Examples
279
Capacitor Module Status Wiring Example
290
Passive Shunt Resistor Wiring Examples
291
Kinetix 5700 Servo Drive and Rotary Motor Wiring Examples
292
Kinetix 5700 Servo Drive and Linear Actuator Wiring Examples
297
System Block Diagrams
302
Before You Begin
308
Upgrade the Drive Firmware before You Begin
308
Allen-Bradley Kinetix 5700 User Manual (354 pages)
Integrated Motion on the EtherNet/IP Network, Configuration and Startup
Brand:
Allen-Bradley
| Category:
Controller
| Size: 13.01 MB
Table of Contents
Table of Contents
3
Additional Resources
9
Preface
9
Summary of Changes
9
Chapter 1
11
Controller, Communication, Drive, and Software Options
11
Module Options
11
Integrated Motion on Ethernet/Ip Drives
13
Software Options
13
Options for Powerflex 755 Drives
16
Configuration and Startup Scenarios
18
Help for Selecting Drives and Motors
20
Create a Controller Project
21
Configure Integrated Motion Control Using Kinetix Drives
21
Chapter 2
24
Set Time Synchronization
24
Add an Ethernet Communication Module
26
Network
27
Network
28
Network
29
Network
31
Add a Kinetix Ethernet/Ip Drive
32
Chapter 3
36
Configure the Safety Category - Kinetix 5500 Drives
36
Configure the Power Options
37
Configure Digital Inputs
39
Create an Associated Axis
40
Create an Axis for a Kinetix Drive
40
Establish Feedback Port Assignments
41
Create a Motion Group
42
Set the Base Update Period
44
Configure the Axis Properties
46
Configure the Associated Axis and Control Mode
47
Specify the Motor Data Source
50
Choose the Catalog Number as the Motor Data Source
51
Choose Nameplate as the Motor Data Source
52
Choose Motor NV as the Motor Data Source
53
Assign Motor Feedback
54
Display Motor Model Information
54
Configure the Load Feedback
55
Configure Feedback Only Axis Properties
57
Configure Integrated Motion Control Using Kinetix 5700 Drives
59
Configure the Master Feedback
57
Chapter 4 Ethernet/Ip Drive
60
Configure the DC-Bus Power Supply and Associate an Axis
60
Configure the Regenerative Bus Supply
64
Continue Inverter Configuration
69
Configure the Inverter Drives
72
Create an Associated Axis and Establish Feedback Assignments for an Inverter Drive
80
Create a Motion Group
83
Set the Base Update Period
84
Configure the Axis Properties
86
Configure the Associated Axis and Control Mode
88
Specify the Motor Data Source
91
Choose the Catalog Number as the Motor Data Source
91
Choose Nameplate as the Motor Data Source
93
Choose Motor NV as the Motor Data Source
94
Assign Motor Feedback
95
Display Motor Model Information
95
Configure the Load Feedback
97
Configure the Master Feedback
98
Add a Powerflex 755 Drive
99
Configure Integrated Motion Using a Powerflex 755 Drive
99
Chapter 5
101
Select a Peripheral Feedback Device and Slot Assignment
101
Select an I/O Device
102
Assign a Power Structure
104
Configure Power Options
106
Configure Digital Inputs
107
Configure Digital Outputs
108
Create an Associated Axis
109
Create an Axis for a Powerflex 755 Drive
109
Establish Feedback Port Assignments
110
Create a Motion Group
111
Set the Base Update Period
112
Configure the Axis Properties
115
Configure the Associated Axis and Control Mode
116
Specify the Motor Data Source
119
Choose Catalog Number as the Motor Data Source
119
Choose Nameplate as the Motor Data Source
121
Choose Drive NV as the Motor Data Source
122
Display Motor Model Information
123
Assign Motor Feedback
125
Rockwell Automation Publication MOTION-UM003K-EN-P - January
126
Configure Integrated Motion Using a Powerflex 527 Drive
129
Add a Powerflex 527 Drive
130
Chapter 6
130
Set the Network Configuration
130
Configure the Powerflex 527 Drive
132
Configure the Drive with Hard-Wired Safety Connections
132
Configure the Drive with Integrated Safety Connections
134
Configure Power Options
137
Configure Digital Inputs
138
Create an Axis for a Powerflex 527 Drive
138
Create the Motion Group
139
Configure the Axis Properties
140
Configure the Associated Axis and Control Mode
142
Chapter 7 About Axis Scheduling
146
Timing Model
147
One Cycle Timing
148
Two Cycle Timing
149
Axis Scheduling Configuration
150
Configure the Update Periods
151
Motion Utilization
158
Example 1: Position Loop with Motor Feedback Only
159
Chapter 8
163
Example 2: Position Loop with Dual Feedback
163
Example 3: Feedback Only
167
Example 4: Kinetix 5500 Drive, Velocity Loop with Motor Feedback
172
With Motor Feedback
176
Example 5: Kinetix 350 Drive, Position Loop with Motor Feedback
176
With no Feedback
180
Example 6: Kinetix 5700 Drive, Frequency Control with no Feedback
180
Example 7: 842E-CM Integrated Motion Encoder with Master Feedback
183
Chapter 9
188
UFB Feedback Device
188
Example 1: Position Loop with Motor Feedback Via a UFB Feedback Device
188
Example 2: Position Loop with Dual Motor Feedback Via a UFB Feedback Device
191
Example 3: Velocity Loop with Motor Feedback Via a UFB Feedback Device
196
UFB Feedback Device
196
Example 4: Velocity Loop with no Feedback
199
Example 5: Frequency Control with no Feedback
202
Example 6: Torque Loop with Feedback
206
This Chapter Provides Example Axis Configurations When Using a
209
Example 1: Frequency Control with no Feedback
210
Chapter 10 Example 2: Velocity Control with Motor Feedback
214
The Powerflex 527 Drive Example 2: Velocity Control with Motor Feedback
214
Example 3: Position Control with Motor Feedback
217
Chapter 11 Commission an Axis Scaling
222
Direct Coupled Rotary
223
Direct Coupled Linear
224
Rotary Transmission
224
Linear Actuator
225
Changing Scaling Factors
225
Scaling
222
Hookup Tests
226
Run a Motor and Feedback Test
228
Run a Motor Feedback Test
230
Run a Marker Test
230
Applying the Commutation Hookup Test
232
Unknown Commutation Offset
232
Verification of Known Commutation Offset
233
Non-Standard or Incorrect Wiring
233
Run a Commutation Test
234
Autotune
235
Polarity
235
Load
239
Load Observer
241
Benefits of Load Observer
241
How Load Observer Functions
241
Load Observer Configuration
242
Adaptive Tuning
243
Benefits of Adaptive Tuning
244
How Adaptive Tuning Functions
244
Adaptive Tuning Configuration
245
Status Bits
248
Load Ratio Data from Motion Analyzer
249
Test an Axis with Motion Direct Commands
249
Access Motion Direct Commands for an Axis or Group
250
Motion Direct Commands
252
Rockwell Automation Publication MOTION-UM003K-EN-P - January
253
Chapter 12 Guidelines for Homing
256
Active Homing
256
Passive Homing
257
Homing
256
Examples
258
Active Homing
258
Passive Homing
261
Absolute Position Recovery (APR)
262
APR Terminology
262
Controllers
262
Absolute Feedback Device
263
SERCOS Versus Integrated Motion on Ethernet Networks
263
APR Scenarios
264
APR Faults
269
APR Fault Conditions
269
APR Fault Generation
270
Scaling
272
Online Scaling
272
Resetting an APR Fault
273
Absolute Position Loss Without APR Faults
273
Behavior of APR for Incremental Encoders
274
Saving an ACD File Versus Upload of a Project
274
Allen-Bradley Kinetix 5700 Reference Manual (126 pages)
Safe Monitor Functions
Brand:
Allen-Bradley
| Category:
Microphone
| Size: 11.18 MB
Table of Contents
Table of Contents
3
Preface
5
Summary of Changes
5
Conventions
6
Terminology
7
Additional Resources
8
Chapter 1
10
Certification
10
Safety Concept
10
Important Safety Considerations
11
Performance Level (PL) and Safety Integrity Level (SIL)
11
Stop Category Definition
11
Average Frequency of a Dangerous Failure
12
Kinetix Safe Motion-Monitoring Operation
12
Compatible Safety Controllers
14
Motion and Safety Tasks
14
Motion Safety Instances
15
Safety Function Operation
15
Safe Monitor Network Communication
17
Explicit Messages
20
Out of Box State
22
Restore Hardwired STO Mode by Using the Drive Display
23
Chapter 2 Timed SS1 (Drive-Based) Stopping Function
25
Monitored SS1 (Drive-Based) Stopping Function
27
Ramp Monitored Function
28
Monitored SS1 with Fault
30
Monitored SS1 Request Removed
32
Safe Torque-Off Function
33
Safe Stop Functions (Drive-Based) Assembly Tags
34
Drive-Based Safe Stopping Application Requirements
36
Safety Application Requirements
36
System Safety Reaction Time
37
Understand Module Properties Categories
39
Chapter 3
41
Module Properties>General Category
41
Module Properties>Connection and Safety Categories
44
Motion Safety>Actions Category
46
Motion Safety>Primary Feedback Category
47
Motion Safety>Secondary Feedback Category
51
Motion Safety>Scaling Category
52
Motion Safety>Discrepancy Checking Category
55
Motion Safety>Sto Category
57
Motion Safety>Ss1 Category
58
Primary Safety Feedback Example (SIL 2 Encoder)
59
Dual Feedback Monitoring Example (SIL 2 Encoder)
63
Primary Safety Feedback Example (Sin/Cos Encoder)
69
Encoder Feedback Types and SIL Ratings
73
Drive Safety Instructions
75
Chapter 4
77
Before Adding the Safety Instructions
77
Drive Safety Instruction Example
78
Pass-Through Data
79
SFX Instruction
80
SFX Instruction Example
81
Safety Fault Names
83
Chapter 5 Understand Safety Faults
84
Safety Core Fault
84
Safe Torque-Off Fault
85
Safe Stop 1 Fault
85
SS2, SOS, SBC, SLS, SLP, and SDI Faults
86
Safety Feedback Faults
86
Troubleshoot the Safety Function
88
Safety Fault Reset
89
Motion Connection Axis Tags
92
Allen-Bradley Kinetix 5700 Installation Instructions Manual (16 pages)
DC-bus Power Supply 2198-P031;2198-P070; 2198-P141;2198-P208
Brand:
Allen-Bradley
| Category:
Power Supply
| Size: 2.11 MB
Table of Contents
Table of Contents
1
About the DC-Bus Power Supply
1
Important User Information
2
Catalog Number Explanation
3
Before You Begin
3
Remove the Grounding Screw in Select Power Configurations
3
Install the DC-Bus Power Supply
5
Drilling Hole Patterns
6
Product Dimensions
8
Connector Data
9
Wiring Requirements
12
Circuit Breaker/Fuse Specifications
14
Specifications
15
Additional Resources
15
Installation Assistance
16
Allen-Bradley Kinetix 5700 Installation Instructions Manual (16 pages)
Capacitor Module and Extension Module
Brand:
Allen-Bradley
| Category:
Control Unit
| Size: 3.87 MB
Table of Contents
Table of Contents
1
Summary of Changes
1
About the Capacitor Module and Extension Module
2
Before You Begin
2
Install the Capacitor Module and Extension Module
3
Also, Updated the Descriptive Text Explaining When the Accessory Modules Are Required
4
Replaced the Extension Module in the 8720MC-RPS System Example with a DC-Bus Conditioner Module. Also, Updated the Descriptive Text Explaining When the Accessory Modules Are Required
5
Added Dimensions to the M8 DC-Bus Stud Connections on Accessory Modules to Help Size Lugs, if Required
6
Connector Data
7
Wiring Requirements
9
Updated the Module Status Pinout Information
9
Updated the Compatible Active Shunt Specifications Information
11
Additional Resources
14
Allen-Bradley Kinetix 5700 Installation Instructions Manual (12 pages)
Capacitor Modules
Brand:
Allen-Bradley
| Category:
Control Unit
| Size: 4.14 MB
Table of Contents
Table of Contents
1
About the Capacitor Modules
1
Before You Begin
1
Important User Information
2
Install the Capacitor Modules
3
Connector Data
7
Wiring Requirements
9
Additional Resources
12
Allen-Bradley Kinetix 5700 Quick Start Manual (10 pages)
Tuningless Features for Servo Drives
Brand:
Allen-Bradley
| Category:
Servo Drives
| Size: 2.86 MB
Table of Contents
Table of Contents
1
Summary of Changes
1
Additional Resources
2
Load Observer
2
Added Information about the Load Observer with Velocity Estimate Option
4
Adaptive Tuning with the Tracking Notch Filter
5
Added Note about Selecting Additional Parameters
6
Additional Considerations
7
Related Products
Allen-Bradley Kinetix 6000
Allen-Bradley Kinetix 6000M
Allen-Bradley Kinetix 5500 series
Allen-Bradley Kinetix 5700 Series
Allen-Bradley Kinetix 2000
Allen-Bradley 1397-FS3010
Allen-Bradley 1397-FS3020
Allen-Bradley Categories
Control Unit
Controller
I/O Systems
Power Supply
Switch
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