Allen-Bradley Kinetix 5700 Installation Instructions Manual

Capacitor modules
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Installation Instructions
Kinetix 5700 Capacitor Modules
Catalog Numbers 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO
Topic

About the Capacitor Modules

The 2198-CAPMOD-2240 capacitor module and 2198-CAPMOD-DCBUS-IO extension
module are used for energy storage and to extend the DC-bus voltage to another inverter cluster.
The 2198-CAPMOD-2240 capacitor module is used in applications with up to 100 A
maximum external DC-bus current. You can add the 2198-CAPMOD-DCBUS-IO extension
module to the left or right of the capacitor module when the external DC-bus current exceeds
100 A, up to a maximum of 200 A.
See the Kinetix® 5700 Servo Drives User Manual, publication 2198-UM002, for detailed
information on wiring, applying power, troubleshooting, and integration with ControlLogix® or
CompactLogix™ controllers.

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After
unpacking, check the item nameplate catalog number against the purchase order.
The Kinetix 5700 capacitor modules include the following accessory items.
Item
Parts kit containing stud/lug cover with wires
plate, hex nuts and spacers for M8 studs, and 55 mm DC-bus link
Wiring plug for the module status (MS) connector
Wiring plug for the 24V DC input power (CP) connector
Flexible bus bars, 2 each
(1) Stud cover for systems without wires attached is installed on each module.
(1)
, lug-cover bottom
2198-CAPMOD-2240
2198-CAPMOD-DCBUS-IO
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Summary of Contents for Allen-Bradley Kinetix 5700

  • Page 1: Table Of Contents

    Before You Begin Remove all packing material, wedges, and braces from within and around the components. After unpacking, check the item nameplate catalog number against the purchase order. The Kinetix 5700 capacitor modules include the following accessory items. Item 2198-CAPMOD-2240...
  • Page 2: Important User Information

    2 Kinetix 5700 Capacitor Modules Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
  • Page 3: Install The Capacitor Modules

    Engaging the zero-stack tab and cutout from module-to-module is required for shared-bus drive systems and includes the Kinetix 5700 capacitor modules. This is done to make sure that the module connectors are spaced properly to accept the shared-bus connection system.
  • Page 4 Inverters with the highest power ratings must be positioned closest to the DC-bus supply (in decreasing order) and only two clusters are allowed on the same DC-bus. Kinetix 5700 Drive System Example with Extended (200 A) Drive System High-to-low Power Rating...
  • Page 5 Kinetix 5700 Capacitor Modules 5 Kinetix 5700 Drive System Example with RPS Unit (200 A) Drive System High-to-low Power Rating 8720MC-RPS190BM Single-axis Regenerative Power Supply Dual-axis Inverters Inverter READY READY FAULT FAULT PROGRAM PROGRAM RST PRG ENT I/O-A I/O-B I/O-A...
  • Page 6 6 Kinetix 5700 Capacitor Modules Product Dimensions Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system-wide drill hole specifications. Capacitor Module Dimensions 29.5 (2.16) (1.16) Dimensions are in mm (in.) DC BUS 56.3 (2.22) MODULE STATUS...
  • Page 7: Connector Data

    Kinetix 5700 Capacitor Modules 7 Connector Data Lug spacers are needed only when wiring both external DC-bus and active shunt connections to the lug studs. Two types of lug covers are provided, one for systems with external DC-bus or active shunt wires attached and one without.
  • Page 8 8 Kinetix 5700 Capacitor Modules Extension Module Features and Indicators 5700 2198-CAPMOD-DCBUS-IO Extension Module (side view, lug cover removed) 2198-CAPMOD-DCBUS-IO Extension Module (front view) 2198-CAPMOD-DCBUS-IO Extension Module (top views) Item Description Item Description Ground lug DC– M8 stud (external DC-bus)
  • Page 9: Wiring Requirements

    Kinetix 5700 Capacitor Modules 9 Control Input Power (CP) Connector Pinout CP Pin Description Signal 24V power supply, customer-supplied 24V+ 24V common 24V– Module Status (MS) Connector Pinout MS Pin Description Signal Module status relay output + RELAY+ Module status relay output –...
  • Page 10 2198-CAPMOD-2240 or (above spacer) 2198-CAPMOD-DCBUS-IO Capacitor Module (2198-CAPMOD-2240 DC-Bus module is shown) Lug Connections (below spacer) Active Shunts Compatible with Kinetix 5700 Drive Systems Rockwell Automation Power Rating Current Rating Powerohm Cat. No. Encompass Partners Amps PWB035 22.7 Powerohm Resistors, Inc.
  • Page 11 Kinetix 5700 Capacitor Modules 11 Apply Stud/Lug Covers Covers ship with the capacitor modules and are used to protect you from the electrical hazard that is present on the DC-bus studs, lugs/wires, and flexible bus-bars that are attached to capacitor modules. Insert the appropriate cover over the external DC-bus connections. You can rotate the covers 180°...
  • Page 12: Additional Resources

    Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400...