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Summary of Contents for Bosch Rexroth ctrlX CORE X7
- Page 1 Operating Instructions ctrlX CORE Controls R911419122, Edition 01...
- Page 2 Copyright © Bosch Rexroth AG 2022 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
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Page 3: Table Of Contents
Voltage supply and current consumption......14 R911419122, Edition 01 Bosch Rexroth AG... - Page 4 12.2.2 Status display of device status LED ......37 Bosch Rexroth AG R911419122, Edition 01...
- Page 5 16.3 Packaging............44 17 Service and support Index R911419122, Edition 01 Bosch Rexroth AG...
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Page 6: About This Documentation
Required qualification: Individual who is able to assess the tasks assigned and to identify possible safety risks owing to qualification in the subject, knowledge and experience. The individual should also be familiar with the standards and regulations. Bosch Rexroth AG R911419122, Edition 01... -
Page 7: Scope
Customer requests, comments or suggestions for improvement are of great importance. Please email your feedback on the documentations to [email protected]. Directly insert ⮫ comments into the electronic PDF document and send the PDF file to Bosch Rexroth. R911419122, Edition 01 Bosch Rexroth AG... -
Page 8: Product Identification And Scope Of Delivery
23 EAC conformity mark 10 Manufacturing date 24 Regulatory Compliance Mark (RCM) 11 Part number 25 China-RoHs 2 label 12 State of revision 26 CCC marking 13 Serial number 27 Name of origin 14 Rated voltage Bosch Rexroth AG R911419122, Edition 01... -
Page 9: Scope Of Delivery
In case of non-compliance with this safety instruction, death or serious injury WARNING can occur. In case of non-compliance with this safety instruction, minor or moderate CAUTION injury can occur. In case of non-compliance with this safety instruction, material damage can NOTICE occur. R911419122, Edition 01 Bosch Rexroth AG... -
Page 10: Symbols Used
General mechanical engineering • Building automation Danger due to unintended use WARNING The protection specified by Bosch Rexroth cannot be ensured if not used as intended. − Use the product exclusively as intended by Bosch Rexroth. − Operate this device only under the mounting and installation conditions, in the position and under the ambient conditions (temperature, degree of protection, humidity, EMC etc.) specified in this documentation. -
Page 11: Spare Parts, Accessories And Wear Parts
The license dongle allows to easily transmit licenses between ctrlX controls. The license dongle is a micro SD card with a serial number. The user can assign licenses to the dongle instead of to the ctrlX controls. Ordering code Part number Description XACC-1-SD*000L R911416693 License dongle R911419122, Edition 01 Bosch Rexroth AG... -
Page 12: Wear Parts
5 Hz - 8.4 Hz with 3.5 mm amplitude 8.4 Hz -150 Hz with 1 g peak acceleration Shock test acc. to DIN EN 60068-2-27 Shock stress: Shock resistance in all three axes, 11 ms semi-sinusoidal 15 g Bosch Rexroth AG R911419122, Edition 01... -
Page 13: Technical Data
16 GByte DRAM Internal physical read-only memory 32 GByte, also refer to ⮫ Chapter 5.8 “Wear parts” (eMMC) on page 12 Internal non-volatile random-access 2 Mbyte memory (NVRAM) Extensions Onboard functions and ctrlX I/O modules R911419122, Edition 01 Bosch Rexroth AG... -
Page 14: Voltage Supply And Current Consumption
Voltage dips at current supply interfaces PS1 < 1 ms, evaluation criterion A Electrical isolation DC 707 V 24 V supply (U GND) to the functional earth 24 V supply (U GND) to the functional earth Bosch Rexroth AG R911419122, Edition 01... -
Page 15: Standards
Partie 2: Spécifications et essais des équipements DIN EN 60529 Schutzarten durch Gehäuse (IP-Code) 2014 – Degrees of protection provided by enclosures (IP Code) – Degrés de protection procurés par les enveloppes (Code IP) R911419122, Edition 01 Bosch Rexroth AG... -
Page 16: Ce Marking
Normes génériques – Immunité pour les environnements industriels DIN EN 61000-6-4 Elektromagnetische Verträglichkeit (EMV) September 2011 Teil: 6-4: Fachgrundnormen – Störaussendung für Industrie- bereiche Normes génériques – Norme sur l’émission pour les environ- nements industriels Bosch Rexroth AG R911419122, Edition 01... -
Page 17: Ul/Csa Certified
Loss of CE conformity due to modifications at the device. CE marking applies only to the device upon delivery. After modifying the device, verify the CE conformity. For the CE declaration of conformity, go to the Bosch Rexroth media directory: ⮫ www.bos- chrexroth.com/MediaDirectory, search term "DCTC-30455-001". -
Page 18: Interfaces
Type C XF01C ② ‒ CF01 Slot for SD card SD card ③ ‒ ‒ Local bus interface for EtherCAT ④ ‒ ‒ GB01 Battery case ⑤ XD10 24 V plug U 4-pin 4-pin Bosch Rexroth AG R911419122, Edition 01... -
Page 19: Local Bus Interface Ethercat Of Ctrlx Core
, only the current consumption of the infeed terminal and the I/O modules. For the integration into the parent system, the respective ESI files are available. For the ESI files, go to http://www.boschrexroth.com/electrics. ⮫ Synchronizing the application The application is synchronized in the "SM synchronous" mode. R911419122, Edition 01 Bosch Rexroth AG... - Page 20 PDO Mapping TxPDO 1C00 Sync manager type 1C12 Sync manager 2 assignment 1C13 Sync manager 3 assignment 1C33 SM input parameter F000 Modular device profile Objects with a module-specific design are described in the following table. Bosch Rexroth AG R911419122, Edition 01...
- Page 21 0x4210 0.1 °C 0x4220 ‒ ‒ 8000:02 Power logic used Uint16 ‒ ‒ 8000:03 Power logic avail- Uint16 able ‒ ‒ ‒ A000:0 Material number String(20) ‒ ‒ ‒ A010:0 Full serial number String(20) R911419122, Edition 01 Bosch Rexroth AG...
- Page 22 EtherCAT state machine EtherCAT system diagnostics EtherCAT hardware watchdog Diagnostic objects in the CoE object directory Extended diagnostics, e.g. peripheral errors 10F1 Error settings Diagnosis history object 20 diagnostic messages can be stored Diagnosis history 10F3 Bosch Rexroth AG R911419122, Edition 01...
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Page 23: Mounting, Dismounting And Electric Installation
New messages available Boolean New message available Flags UINT8 Setting of the object response. Refer to ETG.1020 Mounting, dismounting and electric installation 10.1 Housing dimensions Fig. 5: Front view R911419122, Edition 01 Bosch Rexroth AG... -
Page 24: Installation Notes
Destruction of the device due to electrostatic discharge NOTICE The device contains components that can be damaged or destroyed by electrostatic discharge. Comply with the required safety measures against electrostatic discharge (ESD) acc. to EN 61340-5-1 when operating the control. Bosch Rexroth AG R911419122, Edition 01... - Page 25 In the shown mounting position, the natural convection supports the forced cooling air flow. Heat pockets can thus not be caused in the device. Fig. 8: Permitted mounting position for all ctrlX CORE controls R911419122, Edition 01 Bosch Rexroth AG...
- Page 26 For information on ambient temperatures, refer to ⮫ Chapter 6.1 “Ambient conditions of the ctrlX CORE” on page 35 mm 0 mm 0 mm 35 mm Fig. 9: Minimum distances for the circulation of ambient air Bosch Rexroth AG R911419122, Edition 01...
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Page 27: Mounting The Control
Fig. Fig. 10: Locking lever to release the clamping of the open position Mounting steps Mounting the control Connecting ctrlX I/O modules in series (optional) Fastening endcover Fastening end clamp R911419122, Edition 01 Bosch Rexroth AG... -
Page 28: Mounting The Fan
Hinge down the fan until the locking hook ➀ is engaged at the front of the control. Fig. 11: Fan mounting 10.4 Dismounting the control For dismounting, use a common tool such as a slotted screwdriver with a 2.5 mm blade. Bosch Rexroth AG R911419122, Edition 01... -
Page 29: Dismounting Steps
Locking lever to release the clamping of the open position. 10.4.2 Dismounting the fan Release the locking hook of the fan at the front, see ➀ in Fig. Hinge up the fan and disengage from device. R911419122, Edition 01 Bosch Rexroth AG... -
Page 30: Electric Installation
The power connector has a maximum number of 50 mating cycles. The mating cycles of the cables in the XD10 supply connectors are limited to 50. Fig. 13: Power connector XD10 of the ctrlX CORE PLUS Bosch Rexroth AG R911419122, Edition 01... -
Page 31: Voltage Supply
For the voltage supply, use a power supply unit as described in the following chapter: ⮫ Chapter 10.5.1 “External power supply unit ” on page The GND (U ) is not grounded to the device! R911419122, Edition 01 Bosch Rexroth AG... - Page 32 U (24 V segment voltage). Overvoltage category I, 24 V Load Logic supply unit supply unit 24 V 24 V Separable connections Fig. 15: Structure of the supply voltage Bosch Rexroth AG R911419122, Edition 01...
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Page 33: Grounding
The shielding reduces any effects of interferences on the system. Observe the following when shielding: • Fasten the shielding as extensively as possible • Ensure proper contact between connector and terminal • Avoid damaging or squeezing conductors R911419122, Edition 01 Bosch Rexroth AG... -
Page 34: Commissioning
Operating systems and machines require the implementation of a comprehensive concept for state-of- the-art IT security. Bosch Rexroth products are part of an overall concept. The properties of the Bosch Rexroth products have to be considered for a comprehensive IT security concept. For the required properties, refer to the IT Security Guideline (⮫... -
Page 35: Device Description
A central ctrlX Data Layer is used to exchange the communication between the apps in realtime and non-realtime. The onboard EtherCAT master is used to connect and control the drives, I/O modules and other devices from the open EtherCAT ecosystem. R911419122, Edition 01 Bosch Rexroth AG... -
Page 36: Status Displays
36 / 50 ctrlX CORE X7 Status displays Fig. 16: Device view of the CORE PLUS ① ⑧ Fan unit QR code (references to the Bosch ② Device status LED Rexroth product catalog) ③ ⑨⑩ Pushbutton Field bus master (EtherCAT) ④... -
Page 37: Status Display At The Power Connector Xd10 Ctrlx Core
⮫ 12.3 Initial firmware Upon delivery, the ctrlX CORE is provided with the operating system (Linux) including all system-rel- evant apps and optionally selected apps. The operating system provides commissioning and mainte- nance functions. R911419122, Edition 01 Bosch Rexroth AG... -
Page 38: Booting
12.4.1 Secure Boot Booting is secured by "Secure Boot". Thus, it can only be loaded by a runtime system released by Bosch Rexroth. For the kernel development, this mechanism can be unlocked using an app and the respective license. -
Page 39: Usb Interface
X7. The fan unit is absolutely essential for its operation. A missing fan unit or a PLUS defective fan can cause overheating and thus the safe shutdown of the ctrlX CORE X7. The fans are PLUS R911419122, Edition 01 Bosch Rexroth AG... -
Page 40: Pushbuttons
You may send your request (i) within three (3) years from the date you received the product that includes the binary file that is subject of your request or (ii) in case of code licensed under the GPL v3 for as long as Bosch Rexroth offers spare parts or customer support for that product. Bosch Rexroth AG... -
Page 41: Error Causes And Troubleshooting
IP address and the subnet mask manually. The customer may not repair the device. Exceptions are maintenance works listed in the chapter “Maintenance”. For further information in the event of repair, please contact the Bosch Rexroth Service. Maintenance 14.1... -
Page 42: Ordering Information
Thus, variants with individual ordering information result from the required functional scope. Please contact the corresponding marketing organization and ask for the ordering information of the control variant optimized for your application. Bosch Rexroth AG R911419122, Edition 01... -
Page 43: Type Code
15 Subject to export control (EU) No export license required ....................= N 18 Special variante None ............................= NN Robert Bosch 1 .......................... = B1 Fig. 17: Type code 15.3 Accessories and spare parts For ordering information on accessories and spare parts, refer to the chapter “Spare parts, accessories and wear parts”. -
Page 44: Disposal
Furthermore, the products returned for disposal must not contain any undue foreign substances or external components. Send the products free of charge to the following address: Bosch Rexroth AG Bürgermeister-Dr.-Nebel-Straße 2 97816 Lohr a.Main Germany 16.3... -
Page 45: Service And Support
Detailed description of malfunction and circumstances • Type plate specifications of the affected products, in particular type codes and serial numbers • Your contact data (phone and fax number as well as your e-mail address) R911419122, Edition 01 Bosch Rexroth AG... -
Page 46: Index
Minimum distances..... . 24 Elektromagnetischen Verträglichkeit ..16 Bosch Rexroth AG R911419122, Edition 01... - Page 47 Signal words......9 24 V voltage supply..... . 31 R911419122, Edition 01 Bosch Rexroth AG...
- Page 48 Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main Germany Tel. +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911419122 R911419122...