Related Manuals for Bosch Rexroth IndraControl VPB 40.3
Summary of Contents for Bosch Rexroth IndraControl VPB 40.3
- Page 1 IndraControl VPB 40.3 Control Cabinet PC Operating Instructions Edition 05 R911336750...
- Page 2 © Bosch Rexroth AG 2016 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro- duced or given to third parties without its consent.
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Page 3: Table Of Contents
Control Cabinet PC Bosch Rexroth AG Table of Contents Table of Contents Page About this documentation..............Product identification and scope of delivery......... 2 Product identification................2 Scope of delivery................... Use of the safety instructions..............Structure of the safety instructions............3 Explaining signal words and safety alert symbol........ - Page 4 Bosch Rexroth AG Control Cabinet PC Table of Contents Page USB interfaces XUSB1 to XUSB6............Ethernet interfaces XETH1 and XETH2..........DVI interface XDVI................17 CDI interfaces XVID and XSER............. Extension cards................... Mounting, demounting and electric installation........10.1 Installation notes................. 10.1.1 Cables routing..................20 10.1.2 Housing distances for maintenance tasks..........
- Page 5 Control Cabinet PC Bosch Rexroth AG Table of Contents Page Service and support................Index....................53 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 6 Bosch Rexroth AG Control Cabinet PC DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
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Page 7: About This Documentation
Control Cabinet PC Bosch Rexroth AG About this documentation 1 About this documentation Overview on target groups and product phases In the following illustration, the framed activities, product phases and target groups refer to the present documentation. Example: In the product phase "Mounting (assembly/installation)", the "mechan- ic/electrician"... -
Page 8: Product Identification And Scope Of Delivery
Please email your feedback on the documentations to Feed- [email protected]. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification The type plate is located on the rear side or at the side of the device. -
Page 9: Scope Of Delivery
Control Cabinet PC Bosch Rexroth AG Use of the safety instructions 15 Company address Fig. 2-1: Exemplary type plates 2.2 Scope of delivery Control cabinet PC ● Safety instructions ● 24 V female connector strip ● 3 Use of the safety instructions 3.1 Structure of the safety instructions... -
Page 10: Symbols Used
Bosch Rexroth AG Control Cabinet PC Intended Use WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate injury can occur. NOTICE In case of non-compliance with this safety instruction, material damage can oc- cur. -
Page 11: Spare Parts, Accessories And Wear Parts
Control Cabinet PC Bosch Rexroth AG Spare parts, accessories and wear parts NOTICE Danger of destruction of the device if not ex- pressly stated accessories, mounting parts and other components, cables, lines, software and firmware are used. The IndraControl VPB 40.3 device may be used only as intended and with the ac- cessories, mounting parts and other components specified in this documenta- tion. -
Page 12: Uninterruptible Power Supply (Ups)
Bosch Rexroth AG Control Cabinet PC Spare parts, accessories and wear parts 5.3 Uninterruptible power supply (UPS) Ordering code Part number Description VAU01.1U-024-024-240-NN R911171024 Uninterruptible power supply DC 24 V, 240 watts with USB interface 5.4 Connecting cables for the CDI interface Connecting cable to connect the control cabinet PC to the operator display. -
Page 13: Usb Connecting Cable With Increased Noise Immunity
Control Cabinet PC Bosch Rexroth AG Spare parts, accessories and wear parts 5.6 USB connecting cable with increased noise immunity In noisy environments, use USB cables with increased noise immuni- ty to connect the control cabinet PC to the uninterruptible power supply with communication interface. -
Page 14: Ambient Conditions
Bosch Rexroth AG Control Cabinet PC Ambient conditions Ambient temperature Service life 40 °C 60,000 hours 70 °C 30,000 hours 6 Ambient conditions In operation Transport Storage Max. ambient +5 °C to +45 °C -20 °C to +60 °C -20 °C to +60 °C temperature Max. - Page 15 Control Cabinet PC Bosch Rexroth AG Ambient conditions NOTICE Defective product due to gases jeopardizing functions Due to the risk of corrosion, avoid sulphurous gases (e.g. sulphur dioxide (SO and hydrogen suphide (H S)). The product is not resistant against these gases.
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Page 16: Technical Data
Bosch Rexroth AG Control Cabinet PC Technical data 7 Technical data PC box Type K Type L Type M Type N Type Q Processor The following processors are available for all types depending on the configura- tion: Intel® Core™ Duo L2400 1.66 GHz Intel®... -
Page 17: Standards
Control Cabinet PC Bosch Rexroth AG Standards PC box Type K Type L Type M Type N Type Q Degree of protec- IP 20 tion Voltage supply 24 V DC (use a 24 V power supply unit acc. to DIN EN 60742, classification VDE 0551, for example the power supply unit VAP01.1H-W23-024-010-NN, part... -
Page 18: Ce Marking
Bosch Rexroth AG Control Cabinet PC Standards Standard Title IEC 61131-2 Programmable controllers – Part 2: Equipment requirements and tests ISO 13850 Safety of machinery – Emergency stop – Principles for design IEC 60529 Degrees of protection provided by enclosures (IP code) IEC 60068-2-6 Environmental testing –... -
Page 19: Ul/Csa Certified
Control Cabinet PC Bosch Rexroth AG Standards Standard Title IEC 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial envi- ronments IEC 61000-6-4 Electromagnetic compatibility (EMC) – Part 6-4: Generic standards – Emission standard for industrial environments Tab. -
Page 20: Interfaces
Bosch Rexroth AG Control Cabinet PC Interfaces 9 Interfaces 9.1 General information NOTICE Material damages to electronics due to missing functional earth! Ensure that the functional earth is connected, as otherwise the electronics can be destroyed by a potential difference between the operator display and the control cabinet PC if the voltage supply is interrupted to only one device and es- tablished again. -
Page 21: Pc Voltage Supply X10
Control Cabinet PC Bosch Rexroth AG Interfaces 9.3 PC voltage supply X10 The 24 V DC voltage supply for the control cabinet PC is connected via the "X10" connection. All voltages internally required are generated without any electrical isolation via a DC/DC converter. -
Page 22: Usb Interfaces Xusb1 To Xusb6
Bosch Rexroth AG Control Cabinet PC Interfaces The following conductor cross-sections are permitted for the spring terminal at X10: Conductor Cross-section Conductor cross-section inflexible, max. 10 mm Conductor cross-section inflexible, recommended 2.5 mm Conductor cross-section flexible, max. 6 mm Conductor cross-section flexible, recommended 2.5 mm... -
Page 23: Ethernet Interfaces Xeth1 And Xeth2
Control Cabinet PC Bosch Rexroth AG Interfaces ②: The specified 3 A are applied for the operation without further 5 V consumers (e. g. PCI plug-in cards). Limit the operation with fur- ther 5 V consumers to a total power consumption of 1 A to avoid that the internal power supply unit switches off accidentally. -
Page 24: Cdi Interfaces Xvid And Xser
Bosch Rexroth AG Control Cabinet PC Interfaces NOTICE Wrong settings of resolution and color may de- stroy the monitor! Observe the technical data of the monitor and adapt the operating system set- tings accordingly. The BIOS is configured and thus ensures that all connected output devices can be controlled while booting. -
Page 25: Extension Cards
Control Cabinet PC Bosch Rexroth AG Interfaces CDI interface, data (XSER) Violet CDI interface, image (XVID) Black 9.8 Extension cards To plug extension cards, up to four slots for PCI and PCIe cards are available. The number of slots available depends on the PC box type (refer to the following table). -
Page 26: Mounting, Demounting And Electric Installation
Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation 10 Mounting, demounting and electric installation 10.1 Installation notes 10.1.1 Cables routing Lay all connecting cables in loops and use strain reliefs for all cables ● Keep the maximum distance possible from interference sources ●... -
Page 27: Installing Extension Cards
Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation 120 mm HDD1 HDD2 150 mm Fig. 10-1: Housing distances for maintenance tasks 10.1.3 Installing extension cards NOTICE Damages to the device due to electrostatic dis- charges! Comply with all ESD protective measures while working with modules and com-... - Page 28 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation NOTICE Risk of damage to the IndraControl VPB 40.3 or corruption of application software due to the use of non-released extension cards! Install only released extension cards ● The extension cards may only be installed by authorized personnel ●...
- Page 29 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation For control cabinet PCs with four slots: Remove the fastening screws (internal hexagon T10) of the housing cover, see ① in the following table. ① ③ Fastening screws of the housing cov-...
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Page 30: Bios Settings
Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation 6. Remove the fastening screw (internal hexagon T10) of the slot cover and the slot cover. 7. Insert the extension card and fix it using a fastening screw. 8. Mount the housing cover. - Page 31 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-4: Housing dimensions for devices with one slot, vertical mounting 25/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 32 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation Rexroth IndraControl V Temp Reset HDD1 HDD2 XDVI XETH1 XETH2 XUSB ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-5: Housing dimensions for devices with two slots, vertical mounting 26/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 33 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-6: Housing dimensions, devices with two slots and DVD drive, vertical mounting 27/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 34 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation ① Key holes for horizontal mounting ② Slots to hang in the device Fig. 10-7: Housing dimensions for devices with two slots, horizontal mounting 28/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 35 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation 46.25 TEMP Reset HDD1 HDD2 XDVI XETH1 XETH2 XUSB 46.25 92.5 ① Keyhole for vertical mounting ② Slots to hang in the device Fig. 10-8: Housing dimensions for devices with four slots and optional DVD drive, vertical...
- Page 36 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation 20.25 23.25 56.5 15.75 12.75 TEMP Reset HDD1 HDD2 XDVI XETH1 XETH2 XUSB 12.75 23.25 ① Key holes for horizontal mounting ② Slots to hang in the device Fig. 10-9: Housing dimensions, devices with four slots and optional DVD drive, horizontal...
- Page 37 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation 205.95 181.30 Fig. 10-10: Housing dimensions for devices with one or two slots, side view 31/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 38 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation 209.95 193.5 Fig. 10-11: Housing dimensions, devices with four slots, side view 32/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
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Page 39: Electric Connection
Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation 10.3 Electric connection 10.3.1 Connecting 24 V supply to the control cabinet PC 1. Connect the functional earth. 2. Connect the "X10" interface for the 24 V voltage supply to the industrial power supply unit or to the UPS (if available). - Page 40 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation Connection diagram Overvoltage category I Control cabinet PC Terminal block UK6-FSI/6 VSB 40.3 with automatic cut-out TCP 10 A VSP xx.3 (PHOENIX CONTACT) is recommended VPB 40.3 16 A VPB 40.4...
- Page 41 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation USB cable USB connector USB connector Type A Type B 230V~ X1S1 Ext. power supply 230V X1S (X10) X1S2 Panel or control cabinet PC Fig. 10-13: Preferred wiring: Connection scheme with power supply unit, UPS and panel PC...
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Page 42: Recommendation For The Mounting Of Cdi Cables With Long Lengths In An Interference-Prone Environment
Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation UPS without USB interface To identify the connection of this UPS using the power pack electronics in the control cabinet PC, the 24 V voltage (24 V In), which is applied to the UPS input, is to be connected to pin 3 of the X10 (U). - Page 43 Control Cabinet PC Bosch Rexroth AG Mounting, demounting and electric installation Comply with the permissible bending and torsional stress of the cable ● Potential equalization Ensure that no compensating current flows via the cable shield of the CDI cables between device parts and machine parts during the establishment of the equi- potential bonding.
- Page 44 Bosch Rexroth AG Control Cabinet PC Mounting, demounting and electric installation 1. Only remove the CDI cable jacket on the length required for the connec- tion. The CDI cable is sensitive to mechanical load where the jacket was removed. Ensure that the CDI cable shielding is not damaged when removing the cable jacket.
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Page 45: Commissioning
Control Cabinet PC Bosch Rexroth AG Commissioning Fig. 10-20: Foil shield removed 3. Fastening the cable with EMC shielding clamp. Ensure that the CDI cable is not crimped when connecting the shielding to the equipotential bonding. Use an EMC shielding clamp suitable for the cable diameter. - Page 46 Bosch Rexroth AG Control Cabinet PC Commissioning Windows XP Multilingual User Interface (MUI) ● Settings for dual monitor operation ● Data backup using the "Acronis" backup and recovery software ● Software for UPS monitoring ● Software for touch calibration and SMART analysis ●...
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Page 47: Device Description
Control Cabinet PC Bosch Rexroth AG Device description 12 Device description 12.1 General information ① ⑦ Keyhole for vertical mounting Ethernet interfaces ② ⑧ USB interfaces ③ ⑨ Plug for voltage supply Grounding screw (hexalobular T25) ④ ⑩ Status LEDs and Reset button Hard disk(s) ⑤... -
Page 48: Operating And Error Displays
Bosch Rexroth AG Control Cabinet PC Device description NOTICE Data loss caused by incorrect switch-off with- out UPS In case of a missing UPS, switch off the control cabinet PC via the software of the operating system only and not by interrupting the current supply. This ap- plies particularly for RAID systems. -
Page 49: Error Causes And Troubleshooting
Control Cabinet PC Bosch Rexroth AG Error causes and troubleshooting Display Meaning Action LED flashing Hard disk access – green LED is flashing Warning: SMART analysis is identifying er- Exchange hard disk green (with a rors. flashing fre- Observe that this warning message is not dis-... -
Page 50: Maintenance
Bosch Rexroth AG Control Cabinet PC Maintenance Errors Troubleshooting No image output Check that both CDI cables (XSER and XVID) ● are connected Check that the CDI cables (XSER and XVID) are ● not interchanged No or incorrect network data transmission if the... -
Page 51: Hard Disk(S)
Control Cabinet PC Bosch Rexroth AG Maintenance Thread Tightening torque 1.4 Nm 2.8 Nm Tab. 14-1: Tightening torques Ensure that the IP degree of protection of the device is kept during maintenance. Include the following tasks into the maintenance schedule: Check all plug and terminal connections of the components for proper tight- ●... -
Page 52: Fan
Bosch Rexroth AG Control Cabinet PC Maintenance 3. If operated with a UPS, wait until the control cabinet PC switches off auto- matically. The UPS LED on the connector panel of the control cabinet PC is red until the UPS switches off the internal power supply unit. - Page 53 Control Cabinet PC Bosch Rexroth AG Maintenance ① ③ Knurled screw of the fan tray CMOS battery ② Fan plug connection Fig. 14-2: Fan tray CAUTION Risk of injury by rotating fan impeller! Do not touch the fan impeller with your hands and ensure that it does not come into contact with other objects.
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Page 54: Cmos Battery
Bosch Rexroth AG Control Cabinet PC Maintenance 7. Tighten the knurled screw. The connecting cable of the fan is connected to a PCB via a plug connection. The cable may not be attached to anything and must not be crimped. -
Page 55: Ordering Information
Control Cabinet PC Bosch Rexroth AG Ordering information 15 Ordering information For ordering information on accessories and spare parts, please refer to chapter 5 "Spare parts, accessories and wear parts" on page The control cabinet PC IndraControl VPB 40.3 is available in different variants according to the following type code. - Page 56 Bosch Rexroth AG Control Cabinet PC Ordering information Abbrev. column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 Example: V P B 4 0 . 3 D 1 K - 2 G 0 N N - D 4 D - D N - N N - F W Product VPB......
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Page 57: Disposal
Control Cabinet PC Bosch Rexroth AG Service and support 16 Disposal 16.1 Return For disposal, our products can be returned free of charge. However, the prod- ucts must be free of remains like oil and grease or other impurities. Furthermore, the products returned for disposal must not contain any undue for- eign substances or components. - Page 58 Bosch Rexroth AG Control Cabinet PC Service and support Contact the Service Hotline and Service Helpdesk under: Phone: +49 9352 40 5060 Fax: +49 9352 18 4941 E-mail: [email protected] Internet: http://www.boschrexroth.com/ Additional information on service, repair (e.g. delivery addresses) and training can be found on our internet sites.
- Page 59 Control Cabinet PC Bosch Rexroth AG Index Index Feedback........2 Accessories........5 Accumulators........ 51 Ambient conditions......8 Hard disk exchange....... 45 ANSI Z535.6-2006......3 Hard disks, operating conditions..7 Hazard warning....... 3 Helpdesk........51 Hotline.......... 51 Batteries........51 Housing dimensions...... 24 BIOS settings........
- Page 60 Bosch Rexroth AG Control Cabinet PC Index PC voltage supply......15 Warnings......... 3 Product identification..... 2 Wear parts........5, 7 Purpose.......... 1 X10..........15 RAID..........42 XDVI interface....... 17 Recommendation for the XETH1........... 17 mounting of CDI cables with XETH2........... 17 long lengths in an interfer- XSER..........
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- Page 62 Bosch Rexroth AG Control Cabinet PC 56/57 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...
- Page 63 Control Cabinet PC Bosch Rexroth AG Notes...
- Page 64 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911336750* R911336750 DOK-SUPPL*-VPB*40.3***-IT05-EN-P...