SEW-Eurodrive MOVIDRIVE MDX61B System Manual
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SEW-Eurodrive MOVIDRIVE MDX61B System Manual

SEW-Eurodrive MOVIDRIVE MDX61B System Manual

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Table of Contents

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See also: Manual
*20262140_0817*
Drive Technology \ Drive Automation \ System Integration \ Services
System Manual
®
MOVIDRIVE
MDX60B/61B
Edition 08/2017
20262140/EN
Table of Contents
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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDX61B

  • Page 1 *20262140_0817* Drive Technology \ Drive Automation \ System Integration \ Services System Manual ® MOVIDRIVE MDX60B/61B Edition 08/2017 20262140/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents System description ........................  8 ® System overview of MOVIDRIVE MDX60B/61B  ............ 8 Functions/features ...................... 21 Additional functions of the application variants ............. 24 ® Application modules for MOVIDRIVE MDX61B  ............ 28 ® MOVITOOLS MotionStudio engineering software ............. 36 SEW-Workbench ...................... 37 Technical data of basic device ....................
  • Page 4 Table of contents 4.23 PROFINET IO fieldbus interface with PROFIsafe DFS21B ........ 125 4.24 PROFINET IO fieldbus interface with PROFIsafe DFS22B ........ 127 ® 4.25 MOVISAFE DCS21B/22B/31B/32B safety module  .......... 128 ® 4.26 MOVI‑PLC  basic DHP11B controller ................ 130 4.27 OST11B ........................ 131 4.28 DHE/DHF/DHR21 and DHE/DHF/DHR41B controller .......... 132 4.29 Safety-related BST brake module................ 137 Technical data of external accessories ................
  • Page 5 Table of contents Motor selection for asynchronous AC motors (VFC) .......... 353 Motor selection for asynchronous AC and servomotors (CFC) ........ 358 Motor selection for synchronous servomotors (SERVO) .......... 422 SL2 synchronous linear motors .................. 436 Overload capacity of the inverter ................ 436 9.10 Braking resistor selection.................... 474 9.11 Connecting AC brakemotors.................. 484 ®...
  • Page 6 Table of contents 12.8 Size 4 .......................... 534 12.9 Size 5 .......................... 536 12.10 Size 6 .......................... 538 12.11 Size 7 .......................... 540 ® 12.12 MOVIDRIVE MDX62B motor inverter size 7  ............ 543 Installation..........................  546 13.1 Installation instructions for the basic unit .............. 546 13.2 Removing/installing the keypad .................. 582 13.3 Removing/installing the front cover................ 583 13.4...
  • Page 7 Table of contents 16.1 Damages to the device .................... 680 16.2 Fault information ...................... 680 16.3 Fault messages and list of faults................. 682 16.4 SEW‑EURODRIVE electronics service............... 714 16.5 Extended storage...................... 714 16.6 Waste disposal...................... 715 Declarations of conformity ....................  716 ® 17.1 MOVIDRIVE   ...................... 716 ®...

  • Page 8: System Description

    System description System overview MOVIDRIVE® MDX60B/61B System description System overview MOVIDRIVE ® M DX60B/61 ® System overview of MOVIDRIVE MDX60B/61B 1.1.1 Power components 3 x AC 380 – 500 V 3 x AC 200 – 240 V Line filter option Line choke option Regenerative power supply option...
  • Page 9 System description System overview MOVIDRIVE® MDX60B/61B 1.1.2 Encoder and communication options MDX60/61B application version for PLUS® the use of "electronic cam", "Internal MDX60/61B standard variant with IPOS synchronous operation" or the application modules. MASTER DBG60B keypad option MOVITOOLS ® engineering software System bus (SBus) Encoder options:...
  • Page 10 System description System overview MOVIDRIVE® MDX60B/61B 1.1.3 Fieldbus options DFC 11B DFD 11B DFI 21B DFP 21B DFI 11B DFE 24B DFE 32B DFE 33B DFE33B MODULE STATUS NETWORK STATUS ETHERNET/IP 1452375307 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 11 System description System overview MOVIDRIVE® MDX60B/61B 1.1.4 Control options MOVI-PLC ® DHP 11B OST 11B DHE 41B DHF 41B DHR 41B 1452634507 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 12 System description System overview MOVIDRIVE® MDX60B/61B 1.1.5 Safety options DFS 11B DFS 12B DFS 21B DFS 22B DCS 21B/22B DCS 31B/32B 9007200707381899 1.1.6 Description ® This documentation describes the MOVIDRIVE MDX60B/61B drive inverters by ® SEW‑EURODRIVE. The drive inverters of the MOVIDRIVE B series impress with their proven basic functions and the modular device concept.
  • Page 13 System description System overview MOVIDRIVE® MDX60B/61B 1.1.7 Low-emission ® The MOVIDRIVE MDX60B/61B drive inverters are produced according to particularly low-emission regulations, but with the usual high level of quality. One particular fea- ture is the consistent use of lead-free soldering materials in the production of electron- ics products.
  • Page 14 System description System overview MOVIDRIVE® MDX60B/61B – 1 option card slot for encoder connection – 1 option card slot for a communication option • Size 1 – 7 (0015 – 2500) → 3 option card slots – 1 option card slot for encoder connection –...
  • Page 15 System description System overview MOVIDRIVE® MDX60B/61B Application Required option Option card slot Asynchronous AC motor with encoder feedback ® (HIPERFACE , sin/cos, ® HIPERFACE encoder card TTL) DEH11B Asynchronous or synchro- nous servomotor with ® HIPERFACE encoder Synchronous servomotor Resolver card type DER11B with resolver Asynchronous or synchro- nous motors with absolute...
  • Page 16 System description System overview MOVIDRIVE® MDX60B/61B Application Required option Option card slot Integration into an PROFIBUS interface type PROFIBUS system DFP21B Integration into a DFS11B fieldbus interface PROFIBUS system with PROFIsafe Integration into an INTER- INTERBUS interface type BUS system DFI11B / DFI21B Integration into an Ethernet DFS21B fieldbus interface...
  • Page 17 System description System overview MOVIDRIVE® MDX60B/61B 1.1.13 System bus (SBus) ® The system bus (SBus), which is installed as standard, allows several MOVIDRIVE drive inverters to be networked together. This system bus enables fast data exchange ® between the devices. The MOVILINK device profile is used for communication via the ®...
  • Page 18 System description System overview MOVIDRIVE® MDX60B/61B 1.1.16 Device overview ® MOVIDRIVE MDX60/61B for 3 × AC 380 – 500 V connection voltage (400/500 V devices): ® Recommended motor power Continuous out- MOVIDRIVE type Size (VFC) put current MDX60B MDX61B not option-cap- Option-capable able 4Q devices (with brake chopper)
  • Page 19 System description System overview MOVIDRIVE® MDX60B/61B ® Recommended motor power Continuous out- MOVIDRIVE type Size (VFC) put current MDX60B MDX61B not option-cap- Option-capable able 160 kW 200 kW AC 300 A – 1600-503-4-0T/L 200 kW 250 kW AC 380 A – 2000-503-4-0T/L 250 kW 315 kW AC 470 A –...
  • Page 20 System description System overview MOVIDRIVE® MDX60B/61B 1.1.17 Block circuit diagram The following block diagram shows the basic structure and theory of operation of ® MOVIDRIVE MDX60B/61B drive inverters. Input protection circuit Rectifier Inverter DC link Brake chopper Power Motor supply Control signals Power supply...

  • Page 21: Functions/Features

    System description Functions/features Functions/features 1.2.1 Device properties • Wide voltage range – 400/500 V devices for the voltage range 3 × AC 380 – 500 V – 230 V devices for the voltage range 3 × AC 200 – 240 V • High overload capacity – Size 0: 200% I for at least 60 s –...
  • Page 22 System description Functions/features 1.2.2 Control functions • VFC or CFC control modes for field-oriented operation (asynchronous servo) PLUS® • IPOS positioning and sequence control system integrated as standard • 2 complete parameter sets • Automatic brake control by the inverter •...
  • Page 23 System description Functions/features 1.2.4 Communication/operation ® • System bus for networking max. 64 MOVIDRIVE devices to one another • RS485 interface for communication between one PLC/IPC and up to 31 inverters • Simple startup and parameter setting using keypad or PC •...

  • Page 24: Additional Functions Of The Application Variants

    System description Additional functions of the application variants Additional functions of the application variants SEW-EURODRIVE offers additional functions for special applications. You can use ® these additional functions with the MOVIDRIVE devices of the technology version (...-0T). The following additional functions are available: •...
  • Page 25 System description Additional functions of the application variants High-resolution speed measurement is required for optimum operation of the elec- tronic cam. The encoders installed as standard on DRL.. and CM../CMP.. motors meet these requirements. SEW-EURODRIVE recommends using high-resolution sin/cos encoders as incremental encoders if DR.. motors are used. Example The figure below shows a typical application example for the "electronic cam."...
  • Page 26 System description Additional functions of the application variants 1.3.2 Internal synchronous operation ® You can always use the MOVIDRIVE device series with "internal synchronous operation" whenever a group of motors has to be operated phase-synchronously in relation to one another or with an adjustable proportional ratio (electronic gear unit). A user-friendly editor guides you through the startup procedure.
  • Page 27 System description Additional functions of the application variants Example The figure below shows a typical application with "internal synchronous operation". Extruder material must be cut to length. The saw receives a start signal and synchron- izes with the material. During the sawing process, the saw moves synchronously with the material.

  • Page 28: Application Modules For Movidrive Mdx61B

    System description Application modules for MOVIDRIVE® MDX61B Application modules MOVIDRIVE ® MDX61B ® Application modules for MOVIDRIVE MDX61B 1.4.1 The drive task The drive application often involves more than just adjusting the speed of a motor. The inverter often has to control motion sequences and take on typical PLC tasks. More and more complex drive applications have to be solved, without this resulting in lengthy project planning and startup.
  • Page 29 System description Application modules for MOVIDRIVE® MDX61B • Extended positioning via bus • Absolute positioning (rapid/creep speed positioning) Rotary motion: • Modulo positioning via terminals: The inverter manages the movement records • Modulo positioning via fieldbus: The PLC manages the movement records Winding •...
  • Page 30 System description Application modules for MOVIDRIVE® MDX61B 1.4.5 Application The following illustration shows an example of how the various SEW-EURODRIVE ap- plication modules are used in a high-bay warehouse. 1453256971 1. Hoist: Table positioning 2. Travel axis: Absolute or bus positioning 3.
  • Page 31 System description Application modules for MOVIDRIVE® MDX61B 1.4.6 Positioning The application modules for the “Positioning” application are suited to all applications in which target positions are specified and movement then takes place to those posi- tions. Movement can either be linear or rotatory. For example, horizontal drives, hoists, gantries, rotary tables, swiveling devices as well as storage/retrieval units.
  • Page 32 System description Application modules for MOVIDRIVE® MDX61B Movement records in the PLC Bus positioning and extended bus positioning These application modules are suited to applications in which movement to various of target positions is required. The movement records are managed in the PLC for these application modules. The target position and travel speed are specified via the fieldbus or system bus.
  • Page 33 System description Application modules for MOVIDRIVE® MDX61B 1.4.8 Rotary positioning Modulo positioning A large number of movements have to be controlled in automated conveyor and logis- tics applications in order to transport the material. Linear movements of vertical drives or hoists, and rotary movements via rotary tables are important in these applications. Rotary movements are often synchronized (rotary tables);...
  • Page 34 System description Application modules for MOVIDRIVE® MDX61B 1.4.9 Winding Center winder The "center winder" application module is suitable for applications in which endless material, such as paper, plastic, fabrics, sheet metal or wire, must be wound, unwound or rewound continuously. The system is controlled by means of the digital inputs of the inverter or via the virtual terminals (fieldbus, system bus).
  • Page 35 System description Application modules for MOVIDRIVE® MDX61B DriveSync via fieldbus The "DriveSync via fieldbus" application module makes it possible to implement con- veyor systems and machinery with drives that occasionally or permanently have to move phase-synchronously. The program can be used for the master drive and the slave drive. The master works in the "Jog"...

  • Page 36: Movitools Motionstudio Engineering Software

    System description MOVITOOLS® MotionStudio engineering software MOVITOOL S® MotionStud io engineering software ® MOVITOOLS MotionStudio engineering software 1.5.1 Tasks The software package enables you to perform the following tasks with consistency: • Establishing communication with devices • Executing functions of the devices 1.5.2 Establishing communication with the units ®...

  • Page 37: Sew-Workbench

    System description SEW-Workbench 1.5.5 Online help After installation, the following types of help are available to you: • This documentation is displayed in a help window after you start the software. If the help window does not appear at the start, deactivate the "Display" check box, in the menu under [Settings] / [Options] / [Help].

  • Page 38: Technical Data Of Basic Device

    Technical data of basic device CE marking, approvals Technical data of basic device CE marking, approvals 2.1.1 CE marking • Low Voltage Directive ® MOVIDRIVE   MDX60B/61B drive inverters comply with the regulations of the Low Voltage Directive 2014/35/EU. • Electromagnetic compatibility (EMC) ® MOVIDRIVE drive inverters and regenerative power supply units are designed for use as components for installation in machinery and systems.

  • Page 39: General Technical Data

    Technical data of basic device General technical data General technical data ® The following table lists the technical data applicable to all MOVIDRIVE MDX60/61B drive inverters, regardless of their type, design, size, and power rating. ® MOVIDRIVE MDX60B/61B All sizes Interference immunity Meets EN 61800-3 Interference emission with EMC...
  • Page 40 Technical data of basic device General technical data ® MOVIDRIVE MDX60B/61B All sizes Installation altitude h Up to h ≤ 1000 m without restrictions. The following restrictions apply at h ≥ 1000 m: • From 1,000 m to max. 4,000 m: – reduction by 1% per 100 m •...

  • Page 41: Movidrive® Mdx60/61B

    Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) MOVIDRIVE ® M DX60/61B ...-5_3 (AC 400/50 0 V units) ® MOVIDRIVE MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.1 MOVIDRIVE MDX60/61B0005/0008/0011/0014 size 0 (AC 400/500 V devices) ® MOVIDRIVE MDX60/61B 0005-5A3-4-0_ 0008-5A3-4-0_ 0011-5A3-4-0_ 0014-5A3-4-0_ Size INPUT Nominal supply voltage (to EN 50160) 3 ×...
  • Page 42 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) Part number 8277303 8277311 827732X 8277338 8289557 8289565 8289573 8289581 MDX61B technology version (VFC/CFC/SERVO) 0005-5A3-4-0T 0008-5A3-4-0T 0011-5A3-4-0T 0014-5A3-4-0T Design with coated printed circuit boards 0005-5A3-4-0T/L 0008-5A3-4-0T/L 0011-5A3-4-0T/L 0014-5A3-4-0T/L Part number 8277346 8277354 8277362 8277370...
  • Page 43 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.2 MOVIDRIVE MDX61B0015/0022/0030/0040 size 1 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0015-5A3-4-0_ 0022-5A3-4-0_ 0030-5A3-4-0_ 0040-5A3-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal line current 100%...
  • Page 44 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.3 MOVIDRIVE MDX61B0055/0075/0110 size 2S, 2 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0055-5A3-4-0_ 0075-5A3-4-0_ 0110-5A3-4-0_ Size INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz –...
  • Page 45 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® Recommended motor power → MOVIDRIVE B system manual or catalog, chapter "Basic recommenda- tions for motor selection" (→ 2 352) ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 46 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.4 MOVIDRIVE MDX61B0150/0220/0300 size 3 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0150-503-4-0_ 0220-503-4-0_ 0300-503-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal line current 100%...
  • Page 47 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.5 MOVIDRIVE MDX61B0370/0450 size 4 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0370-503-4-0_ 0450-503-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal line current 100%...
  • Page 48 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.6 MOVIDRIVE MDX61B0550/0750 size 5 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0550-503-4-0_ 0750-503-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal line current 100%...
  • Page 49 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.7 MOVIDRIVE MDX61B0900/1100/1320 size 6 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 0900-503-4-0_ 1100-503-4-0_ 1320-503-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal line current 100%...
  • Page 50 Technical data of basic device MOVIDRIVE® MDX60/61B...-5_3 (AC 400/500 V units) ® 2.3.8 MOVIDRIVE MDX61B1600/2000/2500 size 7 (AC 400/500 V devices) ® MOVIDRIVE MDX61B 1600-503-2-0T/L 2000-503-2-0T/L 2500-503-2-0T/L 1600-503-4-0T/L 2000-503-4-0T/L 2500-503-4-0T/L INPUT Nominal supply voltage (to EN 50160) 3 × AC 380 V – 500 V line Line frequency 50 Hz –...

  • Page 51: Movidrive® Mdx61B

    Technical data of basic device MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) MOVIDRIVE ® M DX61B...- 2_3 (AC 230 V units) ® MOVIDRIVE MDX61B...-2_3 (AC 230 V units) ® 2.4.1 MOVIDRIVE MDX61B0015/0022/0037 size 1 (AC 230 V devices) ® MOVIDRIVE MDX61B 0015-2A3-4-0_ 0022-2A3-4-0_ 0037-2A3-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 ×...
  • Page 52 Technical data of basic device MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) ® 2.4.2 MOVIDRIVE MDX61B0055/0075 size 2 (AC 230 V devices) ® MOVIDRIVE MDX61B 0055-2A3-4-0_ 0075-2A3-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal supply current I 100%...
  • Page 53 Technical data of basic device MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) ® 2.4.3 MOVIDRIVE MDX61B0110/0150 size 3 (AC 230 V devices) ® MOVIDRIVE MDX61B 0110-203-4-0_ 0150-203-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal supply current I 100%...
  • Page 54 Technical data of basic device MOVIDRIVE® MDX61B...-2_3 (AC 230 V units) ® 2.4.4 MOVIDRIVE MDX61B0220/0300 size 4 (AC 230 V devices) ® MOVIDRIVE MDX61B 0220-203-4-0_ 0300-203-4-0_ INPUT Nominal supply voltage (to EN 50160) 3 × AC 200 V - 240 V line Line frequency 50 Hz – 60 Hz ±5% line Nominal supply current I 100%...

  • Page 55: Movidrive Mdx60/61B Electronics Data

    Technical data of basic device MOVIDRIVE MDX60/61B electronics data MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data Voltage supply REF1: DC +10 V +5%/-0%, I  = DC 3 mA Reference voltages for setpoint potentiometer X11:1 REF2: DC -10 V +0%/-5%, I  = DC 3 mA For setpoint input X11:5 Setpoint input n1...

  • Page 56: Size 4

    Technical data of basic device MOVIDRIVE MDX60/61B electronics data ® MOVIDRIVE MDX60/61B General electronics data DCOM: Reference potential of digital inputs X13:1 – X13:6 and X16:1/X16:2 (DIØØ – DIØ5 and X13:7 DIØ6/DIØ7) One core per terminal: 0.20 – 2.5 mm (AWG 24 – 12) Permitted cable cross section Two cores per terminal: 0.25 – 1 mm (AWG 22 – 17) Tightening torque: 0.6 Nm...

  • Page 57: Movidrive Mdx60B Dimension Drawings

    Technical data of basic device MOVIDRIVE® MDX60B dimension drawings MOVIDRIVE ® MDX60B dimension drawings ® MOVIDRIVE MDX60B dimension drawings ® 2.6.1 MOVIDRIVE MDX60B size 0S The following dimension drawing shows MDX60B size 0S, dimensions in mm (in) 6 (0.24) 249 (9.8) 45 (1.8) 260 (10.2) 9007201195536907...
  • Page 58 Technical data of basic device MOVIDRIVE® MDX60B dimension drawings ® 2.6.2 MOVIDRIVE MDX60B, size 0S with mounted braking resistor The following dimension drawing shows MDX60B size 0S with braking resistor, dimen- sions in mm (in) 6 (0.24) 249 (9.8) 71.5 (2.81) 45 (1.8) 260 (10.2) 9007201195539979...
  • Page 59 Technical data of basic device MOVIDRIVE® MDX60B dimension drawings ® 2.6.3 MOVIDRIVE MDX60B size 0M The following dimension drawing shows MDX60B size 0M, dimensions in mm (in) 6 (0.24) 249 (9.8) 67,5 (2.66) 260 (10.2) 9007201195584907 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 60 Technical data of basic device MOVIDRIVE® MDX60B dimension drawings ® 2.6.4 MOVIDRIVE MDX60B size 0M with mounted braking resistor The following dimension drawing shows MDX60B size 0M with braking resistor, di- mensions in mm (in) 6 (0.24) 249 (9.8) 94 (3.7) 67,5 (2.66) 260 (10.2) 9007201195587979...

  • Page 61: Movidrive Mdx61B Dimension Drawings

    Technical data of basic device MOVIDRIVE® MDX61B dimension drawings MOVIDRIVE ® MDX61B dimension drawings ® MOVIDRIVE MDX61B dimension drawings INFORMATION ® With MOVIDRIVE ® For MOVIDRIVE MDX61B size 0, installing a braking resistor does not affect the di- ® mensions. Therefore, MOVIDRIVE MDX61B size 0 dimensions are displayed without an installed braking resistor.
  • Page 62 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.2 MOVIDRIVE MDX61B size 0M The following dimension drawing shows MDX61B size 0M, dimensions in mm (in) 6 (0.24) 249 (9.8) 95 (3.7) 67,5 (2.66) 260 (10.2) 9007201313669643 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 63 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.3 MOVIDRIVE MDX61B size 1 The following dimension drawing shows MDX61B size 1, dimensions in mm (in) 105 (4.13) 234 (9.21) 85 (3.3) 6 (0.24) 6 (0.24) 167 (6.56) 9007201313674123 ®...
  • Page 64 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.4 MOVIDRIVE MDX61B size 2S The following dimension drawing shows MDX61B size 2S, dimensions in mm (in) 70 (2.8) 7 (0.28) 227 (8.94) 294,1 (11.6) 105 (4.13) 9007201313689995 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 65 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.5 MOVIDRIVE MDX61B size 2 The following dimension drawing shows MDX61B size 2, dimensions in mm (in) 6,5 (0.26) 218 (8.6) 105 (4.13) 285 (11.24) 130 (5.12) 9007201313694091 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 66 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.6 MOVIDRIVE MDX61B size 3 The following dimension drawing shows MDX61B size 3, dimensions in mm (in) 200 (7.89) 145 (5.71) 308 (12.1) 105 (4.13) 2 (0.08) 7 (0.28) 7 (0.28) 9007201313697675 ®...
  • Page 67 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.7 MOVIDRIVE MDX61B size 4 The following dimension drawing shows MDX61B size 4, dimensions in mm (in) 307 (12.1) 280 (11.0) 2 (0.08) 140 (5.51) 7 (0.3) 2058960267 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 68 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.8 MOVIDRIVE MDX61B size 5 The following dimension drawing shows MDX61B size 5, dimensions in mm (in) 280 (11.0) 330 (13.0) 140 (5.51) 2 (0.08) 7 (0.3) 2058963851 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 69 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.9 MOVIDRIVE MDX61B size 6 The following dimension drawing shows MDX61B size 6, dimensions in mm (in) 382 (15.0) 2 (0.08) 140 (5.51) 11 (0.43) 9 (0.4) 294 (11.6) 318 (12.5) 2058967435 ®...
  • Page 70 Technical data of basic device MOVIDRIVE® MDX61B dimension drawings ® 2.7.10 MOVIDRIVE MDX61B size 7 The following dimension drawing shows MDX61B size 7, dimensions in mm (in) 575 (22.6) 225 (8.86) Ø10 (0.39) 473 (18.62) 700 (27.6) 9007201336579851 ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 71: Ipos Plus

    Technical data of basic device IPOSplus® IPOSplus® PLUS® IPOS 2.8.1 Description PLUS® ® IPOS positioning and sequence control is integrated into every MOVIDRIVE PLUS® verter as standard. With IPOS control functions and positioning tasks can be per- formed either simultaneously or independently of one another. PLUS®...
  • Page 72 Technical data of basic device IPOSplus® Max. program length of task 1, task 2 and Total of ca. 3200 program lines task 3 Command processing time per program line Task 1: 1 – 10 commands/ms can be configured Task 2: 2 – 11 commands/ms can be configured Task 3: at least 1 command/ms (typical is 40 commands/ Variables 1024, of which 128 (0 – 127) can be stored to non-volatile...

  • Page 73: Dbg60B Keypad

    Technical data of basic device DBG60B keypad DBG60B keypad 2.9.1 Description ® The basic version of MOVIDRIVE does not have a DBG60B keypad, but can be up- graded to include the keypad as an option. Keypad Language variants Part no. DBG60B-10 DE/EN/FR/IT/ES/PT/NL/FI/SV/DA/TR/RU/PL/CS/ 28229150...
  • Page 74 Technical data of basic device DBG60B keypad Features • Illuminated text display, range of languages • Keypad with 21 keys • Selection between user menu, detailed parameter menu and startup menu in VFC mode (CFC and SERVO startup is not possible with the DBG60B) ®...

  • Page 75: Dbm60B/Dkg60B Housing For Dbg60B

    Technical data of basic device DBM60B/DKG60B housing for DBG60B 2.10 DBM60B/DKG60B housing for DBG60B 2.10.1 Description The DBM60B option can be used to mount the keypad close to the inverter (e.g. in the control cabinet door). The DBM60B option consists of a housing in IP65 degree of pro- tection, and a 5 m DKG60B extension cable.

  • Page 76: Technical Data Of Regenerative Power Supply Unit

    Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit Technical data of regenerative power supply unit MOVIDRIVE ® M DR60A/61 B r egenerativ e power supply unit ® MOVIDRIVE MDR60A/61B regenerative power supply unit ® MOVIDRIVE drive inverters operating in regenerative mode (4Q operation) can use ®...
  • Page 77 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit 3.1.3 Features of a regenerative power supply unit compared to an inverter with braking resistors • Energy balance: Regenerative power is fed back into the supply system instead of being converted into waste heat.
  • Page 78 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR61B regenerative power supply unit ® MOVIDRIVE MDR61B 1600-503-00/L (size 7) 2500-503-00/L (size 7) Interference immunity Meets EN 61800-3 Interference emission with EMC- Meets EN 61800-3: compliant installation •...
  • Page 79 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® 3.1.5 Technical data of MOVIDRIVE MDR60A/61B and MDX62B ® MOVIDRIVE MDR60A0150/0370 size 2 and size 3 ® MOVIDRIVE MDR60A Size 2 Size 3 Standard design 0150-503-00 0370-503-00 Design with coated printed circuit boards 0150-503-00/L...
  • Page 80 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR60A0750/1320 size 4 and size 6 ® MOVIDRIVE MDR60A Size 4 Size 6 Standard design 0750-503-00 1320-503-00 Design with coated printed circuit boards 0750-503-00/L – Part number 08265569 08279527...
  • Page 81 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR60A Size 4 Size 6 Standard design 0750-503-00 1320-503-00 Design with coated printed circuit boards 0750-503-00/L – Recommended line fuse 175 A 500 A 1) The listed technical data applies to devices with serial no. DCV200xxx. For devices of the previous series with no. DCV185xxx, refer to the provided documentation and the data on the nameplate 2) Note: Do not apply tightening torque directly at terminals L1, L2, L3 and ±UG;...
  • Page 82 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR61B1600/2500 size 7 ® MOVIDRIVE MDR61B Size 7 1600-503-00/L 2500-503-00/L Part number 18250955 18250963 INPUT Nominal voltage 3 × AC 380 V – 500 V line (according to EN 50160) Line frequency 50 Hz – 60 Hz ± 5% line Rated connected load 160 kW...
  • Page 83 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDX62B1600/2000/2500 size 7 ® MOVIDRIVE MDX62B Size 7 2-Q devices (without brake chopper) 1600-503-2-0T/L 2000-503-2-0T/L 2500-503-2-0T/L 4-Q devices (with brake chopper) 1600-503-4-0T/L 2000-503-4-0T/L 2500-503-4-0T/L Part number 18250459 18250467 18250475...
  • Page 84 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit 3.1.6 Dimension drawings ® MOVIDRIVE MDR60A0150 size 2 Observe the following minimum clearance for control cabinet installation: • 100 mm above and below • No clearance required on the side 3349923979 All dimensions in mm (in) ®...
  • Page 85 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR60A0370 size 3 Observe the following minimum clearance for control cabinet installation: • 100 mm above and below • No clearance required on the side 7 (0.3) 173 (6.81) 105 (4.13) 200 (7.87)
  • Page 86 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR60A0750 size 4 Observe the following minimum clearance for control cabinet installation: • 100 mm above and below • The minimum distance above the inverter for installing temperature-sensitive com- ponents, such as contactors or fuses, is 300 mm •...
  • Page 87 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR60A1320 size 6 Observe the following minimum clearance for control cabinet installation: • 100 mm above • Do not install any components that are sensitive to high temperatures within 300 mm above the device, for example contactors or fuses •...
  • Page 88 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDR61B1600/2500 size 7 Observe the following minimum clearance for control cabinet installation: • 100 mm above • Do not install any components that are sensitive to high temperatures within 300 mm above the device, for example contactors or fuses •...
  • Page 89 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit ® MOVIDRIVE MDX62B1600/2000/2500 size 7 Observe the following minimum clearance for control cabinet installation: • 100 mm above • Do not install any components that are sensitive to high temperatures within 300 mm above the device, for example contactors or fuses •...
  • Page 90 Technical data of regenerative power supply unit MOVIDRIVE® MDR60A/61B regenerative power supply unit 3.1.7 DC link connection SEW‑EURODRIVE recommends using the following cable sets for the DC link con- nection. These cable sets offer the appropriate dielectric strength and are also color- coded.

  • Page 91: Technical Data Of Options

    Technical data of options HIPERFACE® encoder card DEH11B Technical data of options HIPERFAC E® encoder card DEH11B ® HIPERFACE encoder card DEH11B 4.1.1 Part number 08243107 4.1.2 Description ® Option-capable MOVIDRIVE MDX61B devices can be equipped with the ® HIPERFACE encoder card type DEH11B.

  • Page 92: Resolver Card Der11B

    Technical data of options Resolver card DER11B Resolver card DER11B 4.2.1 Part number 08243077 4.2.2 Description ® Option-capable MOVIDRIVE MDX61B devices can be equipped with resolver card type DER11B. The resolver card offers one input for the resolver as motor encoder and one input for external encoder, also referred to as a distance encoder.

  • Page 93: Deu21B Multi-Encoder Card

    Technical data of options DEU21B multi-encoder card DEU21B multi-encoder card 4.3.1 Part number 18221696 4.3.2 Description ® Option-capable MOVIDRIVE MDX61B units can be equipped with a DEU21B multi- encoder card. The encoder card provides one input for the motor encoder and one in- put for an external encoder, also referred to as a distance encoder.

  • Page 94: Deh21B/Dip11B Absolute Encoder Card

    Technical data of options DEH21B/DIP11B absolute encoder card DEH21B/DIP11B absolute encoder card 4.4.1 Part numbers • DEH21B: 18208185 • DIP11B: 08249695 4.4.2 Description ® The DEH21B and DIP11B options extend the MOVIDRIVE B system to include an PLUS® SSI interface for absolute encoders. This enables the following options for IPOS positioning: •...
  • Page 95 Technical data of options DEH21B/DIP11B absolute encoder card 4.4.4 Electronics data for DIP11B DIP11B option Digital input connection X60:1 – 8 DI10 – DI17 isolated via optocoupler, PLC-compatible (EN 61131), sampling cycle 1 ms Internal resistance  ≈ 3 kΩ, I  ≈ DC 10 mA Signal level (EN 61131) DC +13 V – +30 V = "1" / DC-3 V – +5 V = "0" Function X60:1 – 8 DI10 – DI17;...

  • Page 96: Connector Adapter For Device Replacement Md_60A - Mdx60B/61B

    Technical data of options Connector adapter for device replacement MD_60A - MDX60B/61B Connector adapter for device replacement MD_60A - MDX60B/61B ® The following adapters are available for quick replacement of a MOVIDRIVE A with a ® MOVIDRIVE B during system operation. •...
  • Page 97 Technical data of options Connector adapter for device replacement MD_60A - MDX60B/61B DAE14B 1454702731 • Length of DAE14B: 200 mm ± 20 mm Cable cross section: 6 x 2 x 0.25 mm (AWG 23) ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 98: Dwe11B/12B Interface Adapter

    Technical data of options DWE11B/12B interface adapter DWE11B/12B interface adapter 4.6.1 Part number and description DWE11B, part number 01881876 • The interface adapter DWE11B (HTL→TTL) in the form of an adapter cable is used to connect single-ended HTL encoders to the DEH11B/DEH21B option. Only the A, B and C tracks are connected.

  • Page 99: Uws11A Interface Adapter

    Technical data of options UWS11A interface adapter UWS11A interface adapter 4.7.1 Part number 0822689X 4.7.2 Description The UWS11A option converts RS232 signals, for example from the PC, into RS485 signals. These RS485 signals can then be routed to the RS485 interface of the in- verter.
  • Page 100 Technical data of options UWS11A interface adapter Dimension drawing of UWS11A 68 (2.7) 5 (0.2) 22.5 (0.88) 83 (3.3) 1454780939 All dimensions in mm (in) The UWS11A option is mounted on a mounting rail (EN 50022-35 × 7.5) in the control cabinet.

  • Page 101: Uws21B Interface Adapter

    Technical data of options UWS21B interface adapter UWS21B interface adapter 4.8.1 Part number 18204562 4.8.2 Description The UWS21B option converts RS232 signals, for example from the PC, into RS485 signals. These RS485 signals can then be routed to the XT slot of the inverter. 4.8.3 RS232 interface The connection between UWS21B and PC is made using a commercially available...
  • Page 102 Technical data of options UWS21B interface adapter Dimension drawing for UWS21B 96 (3.8) 25 (0.98) 90 (3.5) 1454854283 All dimensions in mm (in) ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 103: Usb11A Interface Adapter

    Technical data of options USB11A interface adapter USB11A interface adapter 4.9.1 Part number 08248311 4.9.2 Description Option USB11A enables a PC or laptop with a USB interface to be connected to the XT slot of the inverter. The USB11A interface adapter supports USB 1.1 and USB 2.0. 4.9.3 USB11A –...
  • Page 104 Technical data of options USB11A interface adapter Dimension drawing All dimensions in mm (in) 25 (0.98) 92.5 (3.64) 90 (3.0) 1454863115 ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 105: Dwi11A Dc 5 V Encoder Supply

    Technical data of options DWI11A DC 5 V encoder supply 4.10 DWI11A DC 5 V encoder supply 4.10.1 Part number 08227594 4.10.2 Description If you are using an incremental encoder with a DC 5 V encoder supply, install the DC 5 V encoder supply option type DWI11A between the inverter and the incremental en- coder.
  • Page 106 Technical data of options DWI11A DC 5 V encoder supply 4.10.5 Technical data DC 5 V encoder supply option type DWI11A Part number 08227594 Voltage input DC 10 – 30 V, I = DC 120 mA Encoder voltage supply DC +5 V (to V ≈ +10 V), I = DC 300 mA Max.

  • Page 107: Dio11B Input/Output Board

    Technical data of options DIO11B input/output board 4.11 DIO11B input/output board 4.11.1 Part number 08243085 4.11.2 Description ® The number of inputs/outputs of the basic MOVIDRIVE B device can be expanded with the DIO11B option. The DIO11B option is plugged into the fieldbus slot. If the fieldbus slot is not available, you can plug the DIO11B option into the expansion slot.
  • Page 108 Technical data of options DIO11B input/output board 4.11.4 Functions • 8 digital inputs • 8 digital outputs • 1 analog differential input (DC 0 – 10 V, DC -10 V – +10 V, DC 0 – 20 mA with cor- responding load) • 2 analog outputs (DC -10 V – +10 V, DC 0 – 20 mA, DC 4 – 20 mA) ®...

  • Page 109: Profibus Dfp21B Fieldbus Interface

    Technical data of options PROFIBUS DFP21B fieldbus interface 4.12 PROFIBUS DFP21B fieldbus interface 4.12.1 Part number 08242402 4.12.2 Description ® MOVIDRIVE B can be equipped with a 12 Mbaud fieldbus interface for the PROFIBUS-DP serial bus system. The device master data (GSD) and type files for ®...

  • Page 110: Interbus Fieldbus Interface Dfi11B

    Technical data of options INTERBUS fieldbus interface DFI11B 4.13 INTERBUS fieldbus interface DFI11B 4.13.1 Part number 08243093 4.13.2 Description ® MOVIDRIVE B can be equipped with a fieldbus interface for the non-proprietary and standardized INTERBUS sensor/actuator bus system. INTERBUS is defined in EN 50254/DIN 19258 and, as far as its function is concerned, it consists of a process data channel and a parameter data channel.

  • Page 111: Interbus Foc Fieldbus Interface Dfi21B

    Technical data of options INTERBUS FOC fieldbus interface DFI21B 4.14 INTERBUS FOC fieldbus interface DFI21B 4.14.1 Part number 08243115 4.14.2 Description ® MOVIDRIVE B can be equipped with a fieldbus interface for the non-proprietary and standardized sensor/actuator bus system INTERBUS/INTERBUS with optical fibers (INTERBUS FOC).

  • Page 112: Fieldbus Interface Profinet Io Rt Dfe32B

    Technical data of options Fieldbus interface PROFINET IO RT DFE32B 4.15 Fieldbus interface PROFINET IO RT DFE32B 4.15.1 Part number 18213456 4.15.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFE32B option to connect to higher-level automation, project planning and visualization systems via Eth- ernet (PROFINET IO protocol) thanks to its powerful, universal fieldbus interface.
  • Page 113 Technical data of options Fieldbus interface PROFINET IO RT DFE32B 4.15.4 Functions • PROFINET IO protocol • Two RJ45 plug connectors for star or line type cabling • Up to 10 process data and PROFINET diagnostic parameter data items can be transferred at the same time •...

  • Page 114: Dfe33B Fieldbus Interface For Ethernet/Ip And Modbus Tcp

    Technical data of options DFE33B fieldbus interface for EtherNet/IP™ and Modbus TCP DFE33B fieldbus interface EtherNet/ IP™ and Modbus ™ 4.16 DFE33B fieldbus interface for EtherNet/IP and Modbus TCP 4.16.1 Part number 18213464 4.16.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFE33B option to connect to higher-level automation, project planning and visualization systems via Eth- ™...
  • Page 115 Technical data of options DFE33B fieldbus interface for EtherNet/IP™ and Modbus TCP 4.16.4 Functions ™ • EtherNet/IP protocol • Two RJ45 plug connectors for star or line type cabling • Up to 10 process data and parameter data items can be transferred at the same time •...

  • Page 116: Ethercat ® Dfe24B Fieldbus Interface

    Technical data of options EtherCat® DFE24B fieldbus interface EtherCat® DFE24B fieldbus interface ® 4.17 EtherCAT DFE24B fieldbus interface 4.17.1 Part number 18211267 4.17.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFE24B option to connect to higher-level automation, project planning and visualization systems via ®...

  • Page 117: Devicenet Dfd11B Fieldbus Interface

    Technical data of options DeviceNet™ DFD11B fieldbus interface DeviceNet ™ DFD11B fieldbus interface ™ 4.18 DeviceNet DFD11B fieldbus interface 4.18.1 Part number 08249725 4.18.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFD11B option to connect to higher-level automation, project planning and visualization systems via the ™...

  • Page 118: Can/Canopen Dfc11B Fieldbus Interface

    Technical data of options CAN/CANopen DFC11B fieldbus interface 4.19 CAN/CANopen DFC11B fieldbus interface 4.19.1 Part number 08243174 4.19.2 Description ® The MOVIDRIVE MDX61B drive inverter in conjunction with the DFC11B option al- lows connection to higher-level automation, project planning and visualization systems via the open and standardized CANopen fieldbus system thanks to the option's high- performance universal fieldbus interface.
  • Page 119 Technical data of options CAN/CANopen DFC11B fieldbus interface 4.19.4 Functions ® • CAN Layer 2 and communication profile MOVILINK or CANopen • Electrical isolation via optocoupler INFORMATION If electrical isolation is not required, the CAN-Bus can be connected directly to the basic device at X12:SC11/SC12 without the DFC11B option.

  • Page 120: Synchronous Operation Card Drs11B

    Technical data of options Synchronous operation card DRS11B 4.20 Synchronous operation card DRS11B 4.20.1 Part number 08246726 4.20.2 Description The DSR11B option allows for a group of motors to be operated in phase-synchro- nous operation in relation to one another, or with an adjustable proportional relation- ship.
  • Page 121 Technical data of options Synchronous operation card DRS11B 4.20.3 Electronics data Option DRS11B Digital inputs X40:1 – X40:6 EINGØ – EING5: isolated (optocoupler) PLC-compatible (EN 61131) Internal resistance  ≈ 3 kΩ, I  ≈ DC 10 mA Sampling cycle 5 ms Signal level DC +13 V – +30 V = "1" = contact closed DC -3 V – +5 V = "0" = contact open Function Fixed assignment with: •...

  • Page 122: Fieldbus Interface Profibus Dp-V1 With Profisafe Dfs11B

    Technical data of options Fieldbus interface PROFIBUS DP-V1 with PROFIsafe DFS11B 4.21 Fieldbus interface PROFIBUS DP-V1 with PROFIsafe DFS11B 4.21.1 Part number 18238408 4.21.2 Description ® MOVIDRIVE B can be equipped with the 12 Mbaud fieldbus interface DFS11B for the serial bus system PROFIBUS DP-V1 with PROFIsafe.
  • Page 123 Technical data of options Fieldbus interface PROFIBUS DP-V1 with PROFIsafe DFS11B 4.21.4 Safety section Safety characteristics Maximum possible safety class • SIL 3 according to EN 61508 • Performance level e according to EN ISO 13849-1 System structure 2 channels with diagnostics (1002D) Operating mode selection "High demand"...

  • Page 124: Fieldbus Interface Profibus Dp-V1 With Profisafe Dfs12B

    Technical data of options Fieldbus interface PROFIBUS DP-V1 with PROFIsafe DFS12B 4.22 Fieldbus interface PROFIBUS DP-V1 with PROFIsafe DFS12B 4.22.1 Part number 28204239 4.22.2 Description ® MOVIDRIVE B can be equipped with the 12 Mbaud fieldbus interface DFS12B for the serial bus system PROFIBUS DP-V1 with PROFIsafe.

  • Page 125: Profinet Io Fieldbus Interface With Profisafe Dfs21B

    Technical data of options PROFINET IO fieldbus interface with PROFIsafe DFS21B 4.23 PROFINET IO fieldbus interface with PROFIsafe DFS21B 4.23.1 Part number 18238637 4.23.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFE21B option to connect to higher-level automation, project planning and visualization systems via Eth- ernet (PROFINET IO protocol) thanks to its powerful, universal fieldbus interface.
  • Page 126 Technical data of options PROFINET IO fieldbus interface with PROFIsafe DFS21B 4.23.4 Safety section Safety characteristics Maximum possible safety class • SIL 3 according to EN 61508 • Performance level e according to EN ISO 13849-1 System structure 2 channels with diagnostics (1oo2D) Operating mode selection "High demand"...

  • Page 127: Profinet Io Fieldbus Interface With Profisafe Dfs22B

    Technical data of options PROFINET IO fieldbus interface with PROFIsafe DFS22B 4.24 PROFINET IO fieldbus interface with PROFIsafe DFS22B 4.24.1 Part number 28204247 4.24.2 Description ® The MOVIDRIVE MDX61B drive inverter enables you to use the DFS22B option to connect to higher-level automation, project planning and visualization systems via Eth- ernet (PROFINET IO RT protocol) thanks to its powerful, universal fieldbus interface.

  • Page 128: Movisafe ® Dcs21B/22B/31B/32B Safety Module

    Technical data of options MOVISAFE® DCS21B/22B/31B/32B safety module MOVISAFE ® D CS21B/22 B/31B/32B safety module ® 4.25 MOVISAFE DCS21B/22B/31B/32B safety module 4.25.1 Part numbers • DCS21B safety module with prefabricated DAE34B cable: 28200993 • DCS21B safety module for replacement (without DAE34B): 28200977 •...
  • Page 129 Technical data of options MOVISAFE® DCS21B/22B/31B/32B safety module 4.25.3 Electronics data Option DCS21B/22B/31B/32B LED alarm/error LED watchdog LED system B LED system A X80: Voltage supply connection X81: Digital input connection X82: Connection of digital outputs DO0, DO1 X83: Connection of digital output DO2 X84: Connection of incremental, sin/cos, HTL, or absolute encoder (encoder 1) X85: Connection of incremental, sin/cos, HTL, or absolute encoder (encoder 2) X86: CAN bus connection (only for DCS21B/22B)

  • Page 130: Movi-Plc ® Basic Dhp11B Controller

    Technical data of options MOVI-PLC® basic DHP11B controller MOVI-PLC® basic DHP11B controller ® 4.26 MOVI‑PLC  basic DHP11B controller 4.26.1 Part numbers ® The MOVI-PLC   basic controller DHP11B.. is available in 3 versions, which differ in the modules available from a range of libraries. ®...

  • Page 131: Ost11B

    Technical data of options OST11B 4.27 OST11B 4.27.1 Part number 18205445 4.27.2 Description ® Option OST11B provides an additional RS485 interface (COM2) for MOVI‑PLC basic DHP11B in terminal design or as an engineering interface. Only use option OST11B in ® conjunction with the MOVI‑PLC basic controller DHP11B.

  • Page 132: Dhe/Dhf/Dhr21 And Dhe/Dhf/Dhr41B Controller

    Technical data of options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller 4.28 DHE/DHF/DHR21 and DHE/DHF/DHR41B controller Three types of DH.21B/41B controllers are available, which differ in the fieldbus inter- faces: DH.21B/41B design Fieldbus interfaces DHE21B/41B Ethernet TCP/IP, UDP DHF21B/41B Ethernet TCP/IP, UDP, PROFIBUS DP-V1, ™...
  • Page 133 Technical data of options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller CCU standard performance class The "CCU standard" performance class is intended for application modules with single-axis functionality and medium response times. A maximum of 16 axes can be connected to a configurable application controller. The following application modules are available and can be started up using the AxisConfigurator tool.
  • Page 134 Technical data of options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller 4.28.2 DHE21B/41B electronics data DHE21B/41B option Part number DHE21B option: 18236073 DHE41B option: 18211607 Potential levels Option DHE21B/41B has the following potential levels: • Potential control / CAN 1 / COM1 • Potential COM2 •...
  • Page 135 Technical data of options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller 4.28.3 DHF21B/41B electronics data INFORMATION For connections identical with DHE41B, refer to the "DHE41B electronics data" sec- tion. DHF21B/41B option Part number • DHF21B: 18236081 • DHF41B: 18211615 Potential levels Option DHF21B/41B has the following potential levels: •...
  • Page 136 Technical data of options DHE/DHF/DHR21 and DHE/DHF/DHR41B controller 4.28.4 DHR21B/41B electronics data INFORMATION Connections identical with those of the DHE21B/41B and DHF21B/41B options are described chapters "DHE21B/41B option" and "DHF21B/41B option". DHR21B/41B option Part number • DHR21B: 18236103 • DHR41B: 18216323 ®...

  • Page 137: Safety-Related Bst Brake Module

    Technical data of options Safety-related BST brake module 4.29 Safety-related BST brake module 4.29.1 Part numbers The safety-related brake module is available in three variants: Type designation Part number Approved SEW disk brakes BST 0.6S-460V-00 08299714 All brake coils with a brake coil voltage of AC 460 V and a coil power ≤...
  • Page 138 Technical data of options Safety-related BST brake module 4.29.3 Electronics data Brake DBI24 DGND SVI24 S0V24 P/N: 13001337.1111 S/N: 0053481 rd wh Typ : BST 1.2S−230V−00 13 14 15 5 NC 6 1 NC 2 350 . . . 750V DC 24V DC SAFE SAFE...

  • Page 139: Technical Data Of External Accessories

    Technical data of external accessories DMP11B mounting panel Technical data of external accessories DMP11B mounting panel 5.1.1 Part number 08183988 5.1.2 Description DMP11B 1454393867 ® ® If a MOVIDRIVE MD_60A size 2 device is to be replaced by MOVIDRIVE MDX61B size 2S, the MDX61B size 2S can be fitted on the existing mounting plate with the DM- P11B mounting panel.

  • Page 140: Dlb11B Touch Guard

    Technical data of external accessories DLB11B touch guard DLB11B touch guard 5.2.1 Part number 08231117 (Scope of delivery 12 pieces) 5.2.2 Description 1454399115 Degree of protection IP20 can be achieved for the following devices with DLB11B touch guard: ® • MOVIDRIVE MDX61B size 4 (AC 500 V devices: MDX61B0370/0450;...

  • Page 141: Dlb21B Touch Guard (For Size 7)

    Technical data of external accessories DLB21B touch guard (for size 7) DLB21B touch guard (for size 7) 5.3.1 Part number 18226086 5.3.2 Description 2422310283 You can use the DLB21B touch guard to achieve degree of protection IP20 for the fol- lowing devices: ®...

  • Page 142: Dls11B Mounting Base (For Size 7)

    Technical data of external accessories DLS11B mounting base (for size 7) DLS11B mounting base (for size 7) 5.4.1 Part number 18226027 5.4.2 Description 2076984331 2422224267 ® The mounting base is designed specifically for installation of MOVIDRIVE B size 7 (MDX61B1600/2000/2500) in the control cabinet. The base is equipped with an inte- grated cable clamping rail.

  • Page 143: Dlh11B Wall Bracket (For Size 7)

    Technical data of external accessories DLH11B wall bracket (for size 7) DLH11B wall bracket (for size 7) 5.5.1 Part number 18226108 5.5.2 Description 320 (12.6) 14 (0.55) 320 (12.6) 640 (25.2) 700 (47.56) 9007201676959499 ® wall bracket used attaching MOVIDRIVE size (MDX61B1600/2000/2500) to a wall.

  • Page 144: Dla11B Connection Kit (For Size 7)

    Technical data of external accessories DLA11B connection kit (for size 7) DLA11B connection kit (for size 7) 5.6.1 Part number 18223125 5.6.2 Description Connection material for connecting supply system and motor cables with cross sec- tions up to 240 mm to the following devices: ®...

  • Page 145: Dlk11B Air Duct (For Size 7)

    Technical data of external accessories DLK11B air duct (for size 7) DLK11B air duct (for size 7) 5.7.1 Part number 18226035 5.7.2 Description ® The following figure shows the air duct for dissipating heat from MOVIDRIVE B size 7 (MDX61B1600/2000/2500): 18014400586472715 The air duct extends the integrated device air duct of size 7 to the control cabinet roof to dissipate heat from the control cabinet.

  • Page 146: Dlz11B Dc Link Coupling (For Size 7)

    Technical data of external accessories DLZ11B DC link coupling (for size 7) DLZ11B DC link coupling (for size 7) 5.8.1 Part number The DLZ11B DC link coupling is available in three different lengths: Type Part number DLZ11B / 100 mm 18231934 DLZ11B / 200 mm 18235662 DLZ11B / 300 mm...

  • Page 147: Dlz12B Dc Link Adapter (For Size 7)

    Technical data of external accessories 2Q DLZ12B DC link adapter (for size 7) 2Q DLZ12B DC link adapter (for size 7) 5.9.1 Part number 18227295 5.9.2 Description 2422222347 DC link adapter for routing the DC link connection to the bottom of the device. For devices: •...
  • Page 148 Technical data of external accessories 2Q DLZ12B DC link adapter (for size 7) • MDX62B2000-503-2-0T/L • MDX62B2500-503-2-0T/L The DC link connection (+U ; -U ) of size 7 can be connected on the side as standard. The 2Q DC link adapter provides a connection option for +U and -U at the bottom of the device.

  • Page 149: Dlz14B Dc Link Adapter (For Size 7)

    Technical data of external accessories 4Q DLZ14B DC link adapter (for size 7) 5.10 4Q DLZ14B DC link adapter (for size 7) 5.10.1 Part number 18227287 5.10.2 Description 2435823499 DC link adapter for routing the DC link connection to the bottom of the device. For devices: •...

  • Page 150: Technical Data Of Braking Resistors, Chokes And Filters

    Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.1 General information • Braking resistors BW... / BW...-T and BW...-P match the technical features of the ®...
  • Page 151 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P Wire and grid resistors • Perforated sheet cover (IP20) open to mounting surface • The short-term load capacity of the wire and grid resistors is higher than in the flat- ®...
  • Page 152 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.5 Assignment to AC 400/500 V devices (...-5_3) Braking resistor type BW... BW090- BW100-005 BW100-006 BW072-00 BW072-00 BW168 BW268 P52B Part number 08245630 08262691 08217017 08260583 08260605 0820604X 08207151...
  • Page 153 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P Braking resistor type BW... BW018-015 Load capacity 50% cdf 2.5 kW 5.9 kW 12.7 kW 27.2 kW At 25% cdf 4.5 kW 10.5 kW 22.5 kW 48 kW 12% cdf 6.7 kW 15.7 kW 33.7 kW 62.7 kW 6% cdf 11.4 kW...
  • Page 154 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P Braking resistor type BW..-T/-P BW106-T BW206-T BW1.4-170 BW003-420-T Tripping current (of F16) I 47.4 A 54.7 A 110 A 129 A Design Grid resistor Connections / M8 bolts/6 Nm Bolt M12 / 15.5 Nm Tightening torque Degree of protection...
  • Page 155 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.6 Assignment to AC 230 V devices (...-2_3) Braking resistor type BW... BW039-0 BW039-0 BW039-01 BW027-00 BW027-01 Part number 08216878 08216886 0821689 4 8224226 8224234 Braking resistor type BW...-T BW039-012 BW039-026 BW018-015...
  • Page 156 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.7 Technical data of BW...-T / BW...-P braking resistors BW...-T / BW...-P Connection cross section for signal contact/tightening 1 x 2.5 mm / 1 Nm torque Switching capacity of the temperature switch signal •...
  • Page 157 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.8 Dimension drawing of BW.../BW...-T/BW...-P braking resistors The following figure shows the mechanical dimensions in mm (in). BW... : • 1 = Flat design The connection lead is 500 mm long.
  • Page 158 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P Mounting position 3 BW... type Main dimensions in mm Fastening parts mm Cable gland Mass BW..-T/BW...-P A/A' BW018-015 PG11 BW027-006 PG11 BW027-012 PG11 BW039-003 PG11 BW039-006 PG11 BW039-012...
  • Page 159 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.9 Dimension drawings of BW1.4-170 and BW003-420-T braking resistors The following figure shows the mechanical dimensions in mm. Ø10.5 2649275275 BW... type Main dimensions in mm Mass BW..-T/BW...-P BW1.4-170...
  • Page 160 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.10 BS... touch guard Description A BS.. touch guard is available for braking resistors in flat design. Touch guard BS003 BS005 Part number 08131511 0813152X for braking resistor BW027-003 BW027-005...
  • Page 161 Technical data of braking resistors, chokes and filters Braking resistors BW.. / BW...-T / BW...-P 6.1.11 DKB11A heat sink for braking resistors in flatpack design Part number 08143455 Description The DKB11A heat sink for braking resistors in flatpack design provides a compact means for mounting the braking resistors (BW072-005, BW100 ...

  • Page 162: Nd.. Line Chokes

    Technical data of braking resistors, chokes and filters ND.. line chokes ND.. line chokes Using line chokes is optional: • To support overvoltage protection • To smoothen the line current, to reduce harmonics • For protection in the event of distorted line voltage •...
  • Page 163 Technical data of braking resistors, chokes and filters ND.. line chokes 6.2.1 Dimension drawing for line chokes ND020.. / ND030.. / ND045.. / ND085.. 1U1 1U2 1V1 1V2 1W1 1W2 1455926923 Space for installation terminals Input: 1U1, 1V1, 1W1 Any mounting position Output: 1U1, 1V2, 1W2 Line choke Main dimensions in mm...

  • Page 164: Nf...-... Line Filters

    Technical data of braking resistors, chokes and filters NF...-... line filters NF...-... line filters • To suppress interference emission on the line side of inverters. • Do not switch between the NF... line filter and inverter. • NF.. line filters have cRUus approval independent of inverter. Line filter type NF009-503 NF014-503...
  • Page 165 Technical data of braking resistors, chokes and filters NF...-... line filters Line filter type NF300-503 NF600-503 Connections L1-L3/L1'-L3' 150 mm Connection rail with bore for M12 (AWG300-2) Max. 2 × 240 mm Tightening torque L1-L3/L1'-L3' 20 Nm 70 Nm Connection     PE Tightening torque PE 17 Nm 36 Nm Assignment to AC 400/500 V devices (MDX60/61B...-5_3) Nominal operation (100%) 1320/1600 2000/2500...
  • Page 166 Technical data of braking resistors, chokes and filters NF...-... line filters 6.3.1 Dimension drawing of NF009-503 – NF300-503 line filter LINE LOAD 9007200711128075 Any mounting position Line filter Main dimensions in mm Mounting dimensions mm Hole dimension PE connec- Mass type tion NF009-503...
  • Page 167 Technical data of braking resistors, chokes and filters NF...-... line filters 6.3.2 Dimension drawing of NF600-503 line filter 9007201690562571 Any mounting position Line filter type PE connection Mass NF600-503 16.8 ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 168: Hd... Output Chokes

    Technical data of braking resistors, chokes and filters HD... output chokes HD... output chokes • For suppression of interference from the unshielded motor cable. For HD001 to HD003 we recommend routing the motor cable through the output choke with 5 loops.
  • Page 169 Technical data of braking resistors, chokes and filters HD... output chokes 6.4.2 Dimension drawing of HD004 The following figure shows the mechanical dimensions in mm (in): ® MOVIDRIVE HD004 1457368587 Output Main dimensions in mm Mounting dimensions mm Inner diameter Hole dimension Mass choke type...
  • Page 170 Technical data of braking resistors, chokes and filters HD... output chokes 6.4.3 Dimension drawing of HD005 The following figure shows the mechanical dimensions in mm (in). 9007201690562571 Output choke type PE connection Mass HD005 ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 171: Hf... Output Filter

    Technical data of braking resistors, chokes and filters HF... output filter HF... output filter HF... output filters are sine filters used to smooth output voltage of inverters. HF... out- put filters (with the exception of HF450-503, HF180-403, HF325-403) are approved to UL/cUL in combination inverters.
  • Page 172 Technical data of braking resistors, chokes and filters HF... output filter Output filter type HF075-503 HF023-403 HF033-403 HF047-403 HF450-503 HF180-403 HF325-403 Part number 08263132 08257841 0825785X 08257868 08269483 08299099 08299102 Nominal voltage V 3 × AC 230 V – 500 V, 50/60 Hz Leakage current at V ΔI 0 mA Power loss at I...
  • Page 173 Technical data of braking resistors, chokes and filters HF... output filter 6.5.1 Dimension drawings of HF...-503 output filters The following figures show the mechanical dimensions in mm (in). HF008/015/022/030-503 HF040/055/075-503 MOVIDRIVE ® MOVIDRIVE ® MOVIDRIVE ® / MOVITRAC ® 9007200727565579 Only the mounting position shown in the dimension drawing is permitted.
  • Page 174 Technical data of braking resistors, chokes and filters HF... output filter 6.5.2 Dimension drawings of HF...-403 output filters The following figures show the mechanical dimensions in mm (in). 1472830731 Type Main dimensions in mm Mounting dimensions mm Hole di- Ventilation clearances mension Standard installa- Horizontal mount-...

  • Page 175: Prefabricated Cables

    Prefabricated cables Overview Prefabricated cables Overview SEW‑EURODRIVE offers cable sets and prefabricated cables for straightforward and ® error-free connection of various system components to MOVIDRIVE . The cables are prefabricated in 1 m steps to the required length. Cables from SEW‑EURODRIVE can be distinguished as follows: 1.
  • Page 176 Prefabricated cables DC link connection 7.2.2 Assignment The following table shows the recommended accessories for the DC link connection. Only fixed installation. For the connection of Regenerative power supply units ® MOVIDRIVE ® ® MOVIDRIVE MDR60A MOVIDRIVE MDR61B MDX60B/61B/62B 0015 – 0110 DCP12A cable set DLZ31B DC link adapter Part number...

  • Page 177: Power Cables For Cfm

    Prefabricated cables Power cables for CFM.. motors Power cables for CFM.. motors 7.3.1 Overview CFM.. /SM.. --> [2] --> [2] --> [1] --> [1] --> [3] --> [3] --> [4] --> [4] CFM.. /SB.. /BR.. 20695097483 Motor cable ../SM.. (→ 2 178) Brakemotor cable ../SB.. /BR (→ 2 180) Motor extension cable ../ Brakemotor extension cable ../SB..
  • Page 178 Prefabricated cables Power cables for CFM.. motors 7.3.2 Motor cable Motor cable illustration 4836649099 Motor cable types The cables are equipped with a connector for motor connection and conductor end sleeves for inverter connection. Plug connector Number of cores and cable cross Part number Installation type section...
  • Page 179 Prefabricated cables Power cables for CFM.. motors 7.3.3 Motor extension cable Illustration of motor extension cable 4838345099 Types of motor extension cables The cables are equipped with a connector and adapter for extending the CFM.. motor cable. Plug connector Number of cores and cable cross Part number Installation type section...
  • Page 180 Prefabricated cables Power cables for CFM.. motors 7.3.4 Brakemotor cable Illustration of brakemotor cable 4838352907 Types of brakemotor cables Plug connector Number of cores and cable cross Part number Installation type section SB51/SB61 4 × 1.5 mm + 3 × 1.0 mm 01991892 Fixed installation SB51/SB61...
  • Page 181 Prefabricated cables Power cables for CFM.. motors 7.3.5 Brakemotor extension cables Illustration of brakemotor extension cable 4838345099 Types of brakemotor extension cables Plug connector Number of cores and cable cross Part number Installation type section SK51/SK61 4 × 1.5 mm + 3 ×...

  • Page 182: Power Cables For Cmp

    Prefabricated cables Power cables for CMP.. motors Power cables for CMP.. motors 7.4.1 Overview CMP(Z)../SM.. --> [2] --> [2] --> [1] --> [1] --> [3] --> [5] --> [3] --> [5] --> [4] --> [4] --> [4] --> [4] CMP../SB.. /BK.. CMP(Z)../SB..
  • Page 183 Prefabricated cables Power cables for CMP.. motors 7.4.2 Motor cable with connector on motor end Motor cable illustration 4818831115 Types of CMP.. motor cables Plug connector Number of cores and cable cross Part number Installation type section SM11 4 × 1.5 mm 05904544 Fixed installation SM11...
  • Page 184 Prefabricated cables Power cables for CMP.. motors Plug connector view X Contact Description Core color Core marking Black (BKWH) Protective earth Green-yellow (GNYE) Plug connector view X Contact Description Core color Core marking Black (BKWH) Protective earth Green-yellow (GNYE) Illustration of motor extension cable 4818839179 Types of CMP..
  • Page 185 Prefabricated cables Power cables for CMP.. motors 7.4.3 Brakemotor cables for BP/BK brake with connector at motor end Figure of CMP.. brakemotor cables 500 ±5 4818640779 Types of CMP.. brakemotor cables Plug connector Number of cores and cable cross Part number Installation type section SB11...
  • Page 186 Prefabricated cables Power cables for CMP.. motors Pin assignment of CMP.. brakemotor cables Plug connector view X Contact Description Core color Core marking Black (BKWH) BK/WH BK/WH Protective earth Green-yellow (GNYE) n. c. – n. c. – BK/WH Black (BKWH) –...
  • Page 187 Prefabricated cables Power cables for CMP.. motors Plug connector Number of cores and cable cross Part number Installation type section SB12 4 × 2.5 mm + 3 × 1 mm 13354310 Cable carrier installation SB14 4 × 4 mm + 3 × 1 mm 13354299 Fixed installation SB14...
  • Page 188 Prefabricated cables Power cables for CMP.. motors Plug connector view X Contact Description Core color Core marking Black (BKWH) BK (1) BK (3) Protective earth Green-yellow (GNYE) – BK (2) Black (BKWH) n.c. – 7.4.5 Extension cables BP/BK and BY brakes Illustration of brakemotor extension cable 4818839179 Types of CMP..
  • Page 189 Prefabricated cables Power cables for CMP.. motors Pin assignment of the CMP.. brakemotor extension cable Plug connector Con- Cable core color Con- Plug connector view X tact signed tact view Y BSTA 078 (BKWH) BKUA 199 Black with BK/WH white lettering BK/WH U, V, W (GNYE) green/...

  • Page 190: Encoder Cable Selection: Meaning Of The Icons

    Prefabricated cables Encoder cable selection: Meaning of the icons Encoder cable selection: Meaning of the icons The connection cables are assigned a part number and an icon. The icons have the following meaning: Icon Meaning Connection cable connector → connector for fixed installation Extension connection cable connector →...
  • Page 191 Prefabricated cables Encoder cable selection: Meaning of the icons Icon Meaning Connection via encoder connection cover on the motor side ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 192: Encoder Cable For Dr.. Motors On X15 Deh11B/Deh21B/Deu21B

    Prefabricated cables Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B DEH11B DEH11B ES7S, ES7R, AS7W ES7S, ES7R, AS7W DEH21B DEH21B DR71 – 132 DR71 – 132 ES7S, ES7R, AS7W ES7S, ES7R, AS7W DEU21B DEU21B ES7C, AS7Y...
  • Page 193 Prefabricated cables Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B ® For the individual wiring diagrams, refer to chapter "Installation" in the "MOVIDRIVE MDX60B/61B" operat- ing instructions. 7.6.1 Required prefabricated cables • Part number: 13617621 or 13617648 • Cable with D-sub 15 plug connector and encoder connection cover 2047431819 •...
  • Page 194 Prefabricated cables Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B • Part number: 13621998 • Cable with M23 plug connector and D-sub 15 plug connector: 2047504139 • Part number: 13623222 • Cable with D-sub 9 plug connector and encoder connection cover: 2047505803 •...
  • Page 195 Prefabricated cables Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B • Part number: 13621963 • Option 1: Cable with encoder connection cover and M23 plug connector: • Part number: 13623184 • Cable with M23 plug connector and conductor end sleeves: •...
  • Page 196 Prefabricated cables Encoder cable for DR.. motors on X15 DEH11B/DEH21B/DEU21B • Part number: 13602659 or 13623206 • Cable with M23 plug connector and D-sub 15 plug connector: 2047504139 • Part number: 13626299 or 13626302 • Option 1: Y-cable with D-sub 15 plug connector, D-sub 9 plug connector and en- coder connection cover: 2047512459 •...

  • Page 197: Encoder Cable For Cmp

    Prefabricated cables Encoder cable for CMP.., CM.., motors on X15 DEH11B/DEH21B and DEU21B Encoder cable for CMP.., CM.., motors on X15 DEH11B/DEH21B and DEU21B DEH11B AK0H, EK0H, DEH21B CM , CMP EV1H, AV1H DEU21B ® Hiperface 199 539 1 199 540 5 ®...
  • Page 198 Prefabricated cables Encoder cable for CMP.., CM.., motors on X15 DEH11B/DEH21B and DEU21B ® For the individual wiring diagrams, refer to chapter "Installation" in the "MOVIDRIVE MDX60B/61B" operat- ing instructions. When combining SSI or HTL encoders with the DEU21B multi-encoder card, refer to the ®...
  • Page 199 Prefabricated cables Encoder cable for CMP.., CM.., motors on X15 DEH11B/DEH21B and DEU21B • Part number: 01988298 or 0198828X • Cable for push-pull HTL encoder connection with terminal box connection on mo- tor side. • Part number: 01988298 or 0198828X •...

  • Page 200: Encoder Cable For Distance Encoders On X14, Deh11B/Der11B/Deu21B

    Prefabricated cables Encoder cable for distance encoders on X14, DEH11B/DER11B/DEU21B Encoder cable for distance encoders on X14, DEH11B/DER11B/DEU21B Ex7S, Ex7R, Ax7W, Ex7C*, Ax7Y AV1H EV1S, EV1R EV1T ® Hiperface DWI11A X14 DER11B/ 199 539 1 X2 DWI11A DEH11B/DEU21B 1362 318 4 →...
  • Page 201 Prefabricated cables Encoder cable for distance encoders on X14, DEH11B/DER11B/DEU21B • Part number: 08198691 or 08181683 • Cable to connect external encoders via encoder terminal strip. 1474233867 ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 202: Encoder Cable For Resolvers On X15 Der11B

    Prefabricated cables Encoder cable for resolvers on X15 DER11B Encoder cable for resolvers on X15 DER11B ® RH1M/L ® RH1M/L 199 589 8 X62 DIP11B ® SSI DER11B 199 487 5 199 590 1 198 929 4 DIP11B 199 319 4 RH1M/L 198 930 8 199 542 1...
  • Page 203 Prefabricated cables Encoder cable for resolvers on X15 DER11B • Part number: 01995421 or 01995413 • Extension cable to connect resolvers RH1M / RH1L with plug connector connec- tion on the motor side to DS.., CM.., CMD.. or CMP.. motors. •...

  • Page 204: Parameters

    Parameters Structure of the DBG60B menu Parameters The parameter menu is usually only required for startup and servicing. For this reason, ® MOVIDRIVE is designed as a basic device without keypad. If required, you can equip ® the MOVIDRIVE with a PC connection or a keypad. ®...

  • Page 205: Overview Of Parameters

    Parameters Overview of parameters Overview of parameters The following table lists all parameters together with their factory settings (in- dicated in bold). Numerical values are displayed with the complete setting range. "Parameter group 0: Display values" (→ 2 216) "P00. Process values" (→ 2 216) "P000 Speed" (→ 2 216) "P001 User display" (→ 2 216) "P002 Frequency" (→ 2 216) "P003 Actual position" (→ 2 216)
  • Page 206 Parameters Overview of parameters "P06. Digital outputs option" (→ 2 220) "P060 – P067 Digital outputs DO10 –  DO17" (→ 2 220) "P068 Digital outputs DO10 – DO17" (→ 2 220) "P07. Device data" (→ 2 220) "P070 Device type" (→ 2 220) "P071 Nominal output current" (→ 2 220) "P072 Option/firmware encoder slot" (→ 2 220) "P073 Option/firmware fieldbus option slot" (→ 2 220) "P074 Option/firmware expansion slot" (→ 2 220) "P076 Firmware basic device" (→ 2 220) "P077 Firmware digital operator panel" (→ 2 220) "P078 Technology function" (→ 2 221)
  • Page 207 Parameters Overview of parameters "P115 Filter setpoint" (→ 2 231) 0 – 5 – 100 ms, (0 = setpoint filter off) "P12. Analog inputs option" (→ 2 235) "P120 AI2 operating mode (optional)" (→ 2 235) No function "P13./P14. Speed ramps 1/2" (→ 2 235) "P130 – P133 / P140 – P143 Ramp t11 / t21 up/ 0 –...
  • Page 208 Parameters Overview of parameters "P23. Synchronous operation with distance en- coder" (→ 2 245) "P230 Distance encoder" (→ 2 245) "P231/P232 Factor slave encoder / Factor slave dis- 1 – 1000 tance encoder" (→ 2 245) "P233 Distance encoder resolution" (→ 2 246) 1024 "P234 Master encoder resolution" (→ 2 246) 1024 "P24. Synchronous operation with catch up" (→ 2 246) "P240 Synchronous speed" (→ 2 246) 0 – 1500 – 6000 min...
  • Page 209 Parameters Overview of parameters "Parameter group 3: Motor parameters" (→ 2 250) "P30./P31. Limits 1 / 2" (→ 2 250) "P300 / P310 Start/stop speed 1/2" (→ 2 250) 0 – 150 min "P301/P311 Minimum speed 1/2" (→ 2 250) 0 – 15 – 6100 min "P302/P312 Maximum speed 1/2" (→ 2 250) 0 – 1500 – 6100 min "P303/P313 Current limit 1/2" (→ 2 251) 0 – 150% of the nominal mo- tor current I "P304 Torque limit" (→ 2 251) 0 – 150% (size 0: 0 – 200%) "P32./P33.
  • Page 210 Parameters Overview of parameters "P421 Deceleration time" (→ 2 259) 0 – 1 – 9 s "P422 Signal = "1" if:" (→ 2 259) n = n setpoint "P43. Current reference signal" (→ 2 260) "P430 Current reference value" (→ 2 260) 0 – 100 – 150% I "P431 Hysteresis" (→ 2 260) 0 – 5 – 30% I "P432 Deceleration time" (→ 2 260) 0 – 1 – 9 s "P433 Signal = "1" if:" (→ 2 260) I <...
  • Page 211 Parameters Overview of parameters "P542 Response oil aging / warning" (→ 2 267) Display error "P543 Response oil aging / fault" (→ 2 267) Display error "P544 Oil aging/overtemperature" (→ 2 267) Display error "P545 Oil aging/ready signal" (→ 2 268) Display error "P549 Response to brake wear" (→ 2 268) Display error "P55. DCS safety module" (→ 2 268) "P550 DCS safety module status" (→ 2 268) Display value "P551 Digital inputs DCS DI1 –...
  • Page 212 Parameters Overview of parameters "Parameter group 7: Control functions" (→ 2 280) "P70. Duty types" (→ 2 280) "P700/P701 Operating mode 1/2" (→ 2 280) VFC 1/2 "P702 Motor category" (→ 2 281) Rotatory "P703 Dynamic response" (→ 2 281) Standard "P704 VFC-n with output filter" (→ 2 281) "P705 Premagnetization time lower limit" (→ 2 281) "P706 Flux model: Yrq = 0" (→ 2 281) "P71. Standstill current" (→ 2 282) "P710/P711 Standstill current 1/2" (→ 2 282) 0 – 50% I "P72.
  • Page 213 Parameters Overview of parameters "P801 Language" (→ 2 295) Dependent on DBG60B design "P802 Factory setting" (→ 2 295) "P803 Parameter lock" (→ 2 296) "P804 Reset statistic data" (→ 2 296) No action "P806 Copy DBG -> MDX" (→ 2 296) No (only in DBG60B) "P807 Copy MDX - DBG" (→ 2 297) No (only in DBG60B) "P81.
  • Page 214 Parameters Overview of parameters "P862/P863 PWM fix 1/2" (→ 2 304) "P864 PWM frequency CFC" (→ 2 304) 2.5 kHz (size 7) /4 kHz "P87. Process data description" (→ 2 305) "P870/P871/P872 Setpoint description PO1/PO2/ PO3" (→ 2 305) "P873/P874/P875 Actual value description PI1/PI2/ PI3" (→ 2 306) "P876 PO data enable" (→ 2 306) "P88./P89. Serial communication SBus 1/2" (→ 2 307) "P880/P890 Protocol SBus 1/2" (→ 2 307) SBus MOVILINK®...
  • Page 215 Parameters Overview of parameters "P922 Position window" (→ 2 318) 0 – 50 – 32767 Inc. "P923 Lag error window" (→ 2 318) 0 – 5000 – (2  - 1) Inc. "P924 Positioning interruption detection" (→ 2 318) "P93. Special IPOS functions" (→ 2 319) "P930 Override" (→ 2 319) "P931 IPOS CTRL word Task 1" (→ 2 319) Stop (only with DBG60B) "P932 IPOS CTRL word Task 2" (→ 2 319) Stop (only with DBG60B) "P933 Jerk time" (→ 2 319) 0.005 – 2 s...

  • Page 216: Explanation Of The Parameters

    Parameters Explanation of the parameters Explanation of the parameters The parameters are explained below. The parameters are divided into 10 groups. The parameter names correspond to their representation in the parameter tree. The factory setting is indicated by bold. 8.3.1 Icons The following icons explain the parameters: 2 These parameters are switch-selectable and available in parameter sets 1 and...
  • Page 217 Parameters Explanation of the parameters P004 Output current Apparent current in the range 0  –  200% of the nominal device current I (Size 0: 250%). P005 Active current Active current in the range 0 – 200% of the nominal device current I (signed) (Size 0: 250%).
  • Page 218 Parameters Explanation of the parameters P01. Status displays P010 Inverter status The output stage can have the following states: • Disabled • Enabled P011 Operating state The following operating states are possible (7 segment display): • 0: 24 V operation (inverter not ready for operation) •...
  • Page 219 Parameters Explanation of the parameters P016 Enable hours Total number of hours for which the device was in "enable". Storage cycle: 15 min P017 Work Total of the active energy the motor has consumed. Storage cycle: 15 min P018/P019 KTY utilization 1/2 Display 0%: Motor is not in operation at max. ambient temperature. Display 110%: Switch-off point of motor P02.
  • Page 220 Parameters Explanation of the parameters P05. Digital outputs basic device P050 – P055 Digital outputs DB00, DO01 – DO05 Current status of the digital output in the basic device, and current function assign- ment. The output DB00 is always programmed to the "/Brake" function. Refer to P62 for the menu selection.
  • Page 221 Parameters Explanation of the parameters P078 Technology function Setting in the technology function • Standard: Operating settings for the drive inverter with the functions described in the system manual (positioning, speed control, etc.). • Electronic cam: Setting for using the technology function "Electronic cam" to co- ordinate the operation of several drives.
  • Page 222 Parameters Explanation of the parameters P08. Fault memory P080 – P084 Faults t-0 – t-4 The device has 5 fault memories (t-0 to t4-). The faults are saved in chronological se- quence. The last fault result is stored in the fault memory t-0. In the case of more than 5 faults, the oldest fault result is deleted from the fault memory t-4.
  • Page 223 Parameters Explanation of the parameters P097 – P099 PI1 – PI3 actual value Currently transferred value of the process output data words   (→  2  306) in hexa- decimal form. ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 224 Parameters Explanation of the parameters 8.3.3 Parameter group 1: Setpoints/ramp generators P10. Setpoint selection P100  (→ 2 224) and P101  (→ 2 225) can also be used for selecting a communica- tion interface as the setpoint or control signal source. However, the interfaces are not automatically deactivated with these parameters because the drive inverter must re- main ready to receive via all interfaces at any time.
  • Page 225 Parameters Explanation of the parameters • Master RS485: The setpoint comes from the master in master/slave operation via the RS485 interface. Refer to P75. Master/slave function  (→ 2 286). • SBus 1/fixed setpoint: The setpoint is selected via the system bus 1. Refer to the PLUS®...
  • Page 226 Parameters Explanation of the parameters • RS485: Controlled via the RS485 interface and the digital inputs. • Fieldbus: Controlled via the fieldbus and the digital inputs. • SBus: Controlled via the system bus and the digital inputs. P102 Frequency scaling    Setting range: 0.1 – 10 – 65 kHz Only effective, if P100  (→ 2 224) is set to "Frequency input".
  • Page 227 Parameters Explanation of the parameters P11. Analog input AI1 P110 AI1 scaling Setting range: -10 – 0 – 1 – 10 The slope of the setpoint characteristic curve is defined. Depending on P112 AI1 oper- ating mode  (→ 2 228), with AI1 scaling = 1 and an input voltage V of ±10 V, the set- point ±3000 min or ±n...
  • Page 228 Parameters Explanation of the parameters P112 AI1 operating mode The selection for the AI1 operating mode differentiates between various characteristic curves and voltage/current input. • 10  V, reference potential maximum speed: Voltage input with reference n ( P302/P312 Maximum speed 1/2  (→ 2 250)). The characteristic can be adapted using P110 AI1 scaling  (→ 2 227).
  • Page 229 Parameters Explanation of the parameters P113 AI1 voltage offset Setting range: -10 – 0 – 10 V The zero crossing of the setpoint characteristic curve can be moved along the U axis. P302/P312 Reference point for positive offset (P113) U offset Reference point for negative offset P302/P312 -10V 277862283...
  • Page 230 Parameters Explanation of the parameters P114 AI1 speed offset Setting range: -6000 – 0 – 6000 min The zero crossing of the setpoint characteristic curve can be moved along the n-axis. Reference point for positive offset Reference point for negative offset -10 V -8 V -6 V -4 V -2 V...
  • Page 231 Parameters Explanation of the parameters P115 Filter setpoint Setting range: T = 0 – 5 – 100 ms (0 = setpoint filter off) The speed ramp is filtered. The filter can be used for dampening stepped setpoint se- lections, e.g. from external controllers or interference pulses at the analog input. Also applies to torque control.
  • Page 232 Parameters Explanation of the parameters The voltage value of the x-axis must be converted to a speed value for calculating the slope triangle Δy/Δx = slope = setting value for P110 AI1 scaling  (→ 2 227). The fol- lowing applies: 10 V ≙ 3000 min 1/min 277873035 The following slope triangles are calculated for characteristic curves 2 and 4 in the...
  • Page 233 Parameters Explanation of the parameters ment is only possible at speeds in the range 0 – n , while the range 0 – -n applies if the direction of rotation "CCW" is specified. The following figure shows the expert characteristic curve from the previous figure with the setting P100 Setpoint source  (→ 2 224) = Unipolar/fixed setpoint.
  • Page 234 Parameters Explanation of the parameters Expert characteristic curve with current setpoints Voltage signals are required at the analog input AI11/AI12 for the expert characteristic to function. Switch S11 (changeover I-signal/U-signal) must be set to ON and the cur- rent signal routed to X11:2 AI11 if an impressed current of 0(4) – 20 mA is available as the setpoint.
  • Page 235 Parameters Explanation of the parameters P12. Analog inputs option P120 AI2 operating mode (optional) Analog input AI2 is only available with the optional input/output card (DIO11B). • No function: The setpoint on AI2 is not used. • 0 – ±10 V + setpoint: The setpoint at AI2 is added to setpoint 1 (= AI1) observing the signs.
  • Page 236 Parameters Explanation of the parameters P135/P145 S pattern t12/t22    1 Setting range: 0 – 3 (0 = Off, 1 = weak, 2 = medium, 3 = strong) In order to achieve gentler drive acceleration, the 2nd ramp (t12/t22) can be rounded with 3 pattern grades. 898213899 Setpoint input Speed without S pattern Speed with S pattern A started S pattern is interrupted by the stop ramp ...
  • Page 237 Parameters Explanation of the parameters P138 Ramp limit VFC    1 Setting range: Yes/No The ramp limit restricts the smallest possible ramp time to 100 ms in the VFC and V/F operating modes  (→ 2 280) (reference: Δn = 3000 min ). Settings shorter than 10 ms are ignored.
  • Page 238 Parameters Explanation of the parameters P152 Save last setpoint    1 Setting range: Yes/No • Yes: If motor potentiometer up and motor potentiometer down = "0," the last ap- plicable motor potentiometer setpoint is stored in the non-volatile memory 2 s af- terwards.
  • Page 239 Parameters Explanation of the parameters P16./P17. Fixed setpoints 1/2    1 Setting range: -6000 – +6000 min 3 internal speed setpoints, so-called fixed setpoints, can be set separately for para- meter sets  1 and  2. The internal setpoints are active when an input terminal pro- grammed to n11/n21 or n12/n22 has a "1"...
  • Page 240 Parameters Explanation of the parameters 8.3.4 Parameter group 2: Controller parameters P20. Speed Control The speed control function is available only in parameter set 1. ® The speed controller of MOVIDRIVE B is a PI controller. The speed control works in the following operating modes: •...
  • Page 241 Parameters Explanation of the parameters AUTO P201 Time constant n-controller    Setting range: 0 – 10 – 3000 ms Integration time constant of the speed controller The I component reacts inversely proportionate to the time constant: A large numerical value results in a small I component. However, a zero value means "no I component". AUTO P202 Gain acceleration precontrol   ...
  • Page 242 Parameters Explanation of the parameters P207 Load precontrol VFC The parameter is effective only in the operating modes with "VFC n-control". Setting range: -150% – Off – 150% Determines the initial value of slip control upon enable. If the parameter value is greater than 0%, the slip control is pre-stressed and the mo- tor develops more torque upon enable.
  • Page 243 Parameters Explanation of the parameters P221/P222 Master gear ratio factor / Slave gear ratio factor Setting range: 1 – 3 999 999 999 These settings are only required with the slave inverter. These parameters are used to set the position measurement ratio between master drive and slave drive. The ratio is entered as the quotient of master to slave drive to include non-integer ratios.
  • Page 244 Parameters Explanation of the parameters – Free-running ends when the angle differential entered in P224  (→ 2 245) has been reached. – If another "1" signal is applied at X40:1 before free-running has ended, the value at which free-running is to end increases to the value entered in P224  (→ 2 245).
  • Page 245 Parameters Explanation of the parameters P224 Slave counter Setting range: -99 999 999 – 10 – 99 999 999 increments The angular misalignment in relation to the master drive, which can be activated in mode 3, 4, 5 and 8, is referred to as the slave counter. In contrast to the offset, this angular misalignment can be set using the "Teach In"...
  • Page 246 Parameters Explanation of the parameters P233 Distance encoder resolution Setting range: 128/256/512/1024/2048 Setting the resolution of the connected distance encoder. P234 Master encoder resolution Setting range: 128/256/512/1024/2048 Setting the resolution of the connected master encoder. P24. Synchronous operation with catch up Synchronous operation with catch up only in parameter set 1 and with the DRS11B option.
  • Page 247 Parameters Explanation of the parameters P262 Interruption Setting range: No response/Move closer to setpoint This parameter specifies how the PID controller responds to an interruption (controller inhibit). • No response: The PID controller is not affected and continues to operate as usual.
  • Page 248 Parameters Explanation of the parameters P27. Process controller input values P270 Setpoint source Setting range: Parameters/IPOS variable/Analog 1/Analog 2 This parameter is used to set the source from which the setpoint should be read. P271 Setpoint Setting range: -32767 – 0 – 32767 If P270  (→ 2 248) is set to "Parameter", the value of the parameter P271 is used as the setpoint.
  • Page 249 Parameters Explanation of the parameters P278 Offset actual value Setting range: -32767 – 0 – 32767 This parameter is used to set an integer, permanent offset of the actual value. P278 and the IPOS variable H552 are identical. P279 Time constant actual value Setting range: 0 – 500 ms This parameter is used to set the time constant of the actual value filter.
  • Page 250 Parameters Explanation of the parameters 8.3.5 Parameter group 3: Motor parameters This parameter group is used to adjust the device to the motor. The parameters can be set separately for parameter set 1 and 2. Thus, 2 different motors can be operated alternately on the same device without requiring a new setting.
  • Page 251 Parameters Explanation of the parameters AUTO P303/P313 Current limit 1/2    1 Setting range: 0 – 150% of the nominal motor current I The factory setting for the current limitation is set to 150% I of the matching motor. The internal current limiting is based on the apparent current. In the operating modes "V/f"...
  • Page 252 Parameters Explanation of the parameters P321/P331 Boost 1/2    1 Setting range: 0 – 100% In operating modes "V/f" and "VFC & Group": Manual adjustment of the parameters is required in order to increase the starting torque by raising the output voltage in the range below the base speed.
  • Page 253 Parameters Explanation of the parameters Increases the speed accuracy of the motor. If values are entered manually, the nom- inal slip of the connected motor must be entered. A setting range of ± 20% of the nom- inal slip is permitted if a value other than the nominal slip is entered to compensate for fluctuations between various motors.
  • Page 254 Parameters Explanation of the parameters INFORMATION Deactivating the device (line and external DC 24 V supply) always sets the motor util- ization to zero. After reactivation, already existing motor heating is not considered. The motor protection function processes the utilization of the connected motors separ- ately for both parameter sets.
  • Page 255 Parameters Explanation of the parameters P341/P343 Type of cooling 1/2    1 Setting range: Self-ventilation/Forced air cooling Knowledge of the cooling type of the motor is required for precise calculation of the thermal load of the motor  (→ 2 253). P344 Motor protection interval    1 Setting range: 0.1 – 4 – 20 s This parameter is not effective for asynchronous motors.
  • Page 256 Clockwise (positive) is defined as rotation to the right and counterclockwise as rotation to the left. This definition is implemented when the motor is connected accord- ing to the description from SEW EURODRIVE. AUTO P350/P351 Direction of rotation reversal 1/2    1...
  • Page 257 Parameters Explanation of the parameters 8.3.6 Parameter group 4: Reference signals The following reference values are used for detecting and reporting certain operating states. All signals in parameter group 4 can be output via digital outputs (P62. Digital outputs basic device  (→ 2 274) / P63. Digital outputs option  (→ 2 275)). INFORMATION The signals are only valid if the inverter has signaled "ready"...
  • Page 258 Parameters Explanation of the parameters P41. Speed window signal Signals whether the speed is within or outside the set window range. 1/min P411 P410 window P412 P413: Signal = "1" if n <> n window P413: Signal = "1" if n = n window 278439947...
  • Page 259 Parameters Explanation of the parameters P42. Speed setpoint / actual value comparison Signal if the speed is equal to or not equal to the setpoint speed. 1/min P420 setpoint P421 P422: Signal = "1" if n <> n setpoint P422: Signal = "1" if n = n setpoint 278443275 P420 Hysteresis...
  • Page 260 Parameters Explanation of the parameters P43. Current reference signal Signal if the output current is greater than or less than the reference value. I % of I P431 P430 P432 P433: Signal = "1" if i | I | > I P433: Signal = "1"...
  • Page 261 Parameters Explanation of the parameters 8.3.7 Parameter group 5: Monitoring functions The following monitoring functions have been implemented to monitor what happens to drive-specific parameters in the specific application and to be able to react in case of impermissible deviations. Some of the monitoring functions are available separately in both parameter sets.
  • Page 262 Parameters Explanation of the parameters P505 Distance encoder monitoring Setting range: On/Off • On: A wire break between the device and distance encoder will be detected dir- ectly when using sin/cos encoders and TTL encoders. In the case of a defective connection, the error message "F14"...
  • Page 263 Parameters Explanation of the parameters P514 Counter LED display Setting range: 10 – 100 – 32 768 inc. The LED V1 (green) lights up if the angular misalignment exceeds the value set here. This permits an immediate visual display of the maximum differential between the master and slave drives during operation.
  • Page 264 Parameters Explanation of the parameters P518 X42 Encoder monitoring Setting range: Off/On • Off: Wire break between the frequency inverter and a TTL encoder connected at X42 is not recognized directly. In case of a defective connection, fault F42 "Lag error"...
  • Page 265 Parameters Explanation of the parameters P522 Phase failure monitoring Setting range: Off/On On: Phase failure is monitored Off: No phase failure monitoring ® With MOVIDRIVE the line input phases are monitored for failure as follows: For size 7, the line input phases are directly measured. Since the line input phases cannot be monitored directly for sizes 1 ...
  • Page 266 Parameters Explanation of the parameters P54. Gear unit/motor monitoring These parameters are used to set the response to be triggered in the event of a motor or gear unit problem. The digital inputs must be programmed with the corresponding function. The error responses are also be triggered in the "controller inhibit" device status.
  • Page 267 Parameters Explanation of the parameters Response Description Emergency stop/Warn- The drive is braked with the emergency stop ramp t14/t24  . Once the stop speed is reached, the output stage is inhib- ited and the brake applied. The error is signaled immediately. The ready signal is not revoked.
  • Page 268 Parameters Explanation of the parameters P545 Oil aging/ready signal Factory setting: Display fault If the oil aging sensor withdraws the ready signal, the device carries out the set re- sponse. P549 Response to brake wear Factory setting: Display fault If the brake wear sensor trips, the device carries out the set response. P55.
  • Page 269 Parameters Explanation of the parameters P552 Digital outputs DCS DO0_P – DO2_M Display value that cannot be changed. Parameter P552 shows the present status of the digital outputs of option DC- S21B/22B/31B/32B in the following order: • DO0_P • DO0_M • DO1_P •...
  • Page 270 Parameters Explanation of the parameters P56. Ex-e motor current limiting Display and setting values that are specific to the "Current limiting in the Ex-e motor on the inverter" function. Current limitation 1.5 I (motor) ü ü (motor) Depending on motor type base 18379642507...
  • Page 271 Parameters Explanation of the parameters AUTO P561 Frequency A    Setting range: 0 – 5 – 60 Hz Value for minimum operating frequency f . The device is operated independently of the current amount for 60 s at the operating frequency f . After this time elapses, the device switches off and displays the error message "F110"...
  • Page 272 Parameters Explanation of the parameters 8.3.8 Parameter group 6: Terminal assignment P60. Digital inputs of basic device Digital input DIØØ, with fixed assignment "/Controller inhibit". If this terminal is revoked, the output stage is immediately inhibited and the brake is applied.
  • Page 273 Parameters Explanation of the parameters P61. Digital inputs option P610 – P617 Digital inputs DI1Ø – DI17    The digital inputs can be programmed to the following functions: Function Effect in case of Effective in Factory See also Inverter status set to "0" signal "1" signal Inhibited Enabled No function –...
  • Page 274 Parameters Explanation of the parameters Function Effect in case of Effective in Factory See also Inverter status set to "0" signal "1" signal Inhibited Enabled Direction of rotation re- P350/351 versal 1) With operating modes with encoder feedback, observe the following: The parameter set must not be changed more often than every two seconds.
  • Page 275 Parameters Explanation of the parameters P63. Digital outputs option P630 – P637 Digital outputs DO1Ø – DO17    The following functions can be assigned to the digital outputs: Function Digital output has Factory set to See also "0" signal "1" signal No function Always "0" signal –...
  • Page 276 Parameters Explanation of the parameters INFORMATION The binary signals are only valid if the inverter has signaled "ready" after switch-on. ® Binary signals have "0" status while MOVIDRIVE is being initialized. Several terminals can be assigned the same function. ® System Manual –...
  • Page 277 Parameters Explanation of the parameters P64. Analog outputs optional P640/P643 Analog output AO1/AO2    Depending on P642/P645 Operating mode AO1/AO2  (→ 2 278), the signal range is -10 – 0 – 10 V (AOV1/AOV2) and 0 (4) – 20 mA (AOC1/AOC2). The following functions can be assigned to the analog outputs: Function Scaling Explanation...
  • Page 278 Parameters Explanation of the parameters P641/P644 Scaling AO1/AO2 Setting range: -10 – 0 – 1 – 10 The slope of the characteristic for the analog outputs is defined. The value for device utilization, current and relative torque is 200% for each in size 0. 10 V Output value -0.5 0.
  • Page 279 Parameters Explanation of the parameters 20 mA Output value 10 mA 4 mA Ref. value -3000 1/min RAMP INPUT, SPEED +3000 1/min -100 Hz +100 Hz ACTUAL FREQUENCY -150% +150% UNIT UTILIZAT ION, CURRENT, RELATIVE TORQUE -10 000 dig. +10 000 dig. IPOS OUTPUT 278671499 20 mA...
  • Page 280 Parameters Explanation of the parameters 8.3.9 Parameter group 7: Control functions The fundamental control properties of the device are programmed with this parameter group. These functions are carried out automatically upon activation of the device and influence its behavior in certain operating modes. INFORMATION When using incremental encoders (resolver, push-pull TTL, RS422, sin/cos, ®...
  • Page 281 Parameters Explanation of the parameters AUTO P702 Motor category    Setting range: Rotatory/linear Automatically set during startup. Displays the connected motor type. Parameter set 2 is not available when operating a linear motor. P703 Dynamic response Setting range: Standard/increased This parameter only applies to P700   (→  2  280) = "VFC n-control & ..." or "VFC & hoist".
  • Page 282 Parameters Explanation of the parameters P71. Standstill current P710/P711 Standstill current 1/2    1 Setting range: 0 – 50% of the nominal motor current I Imprints an adjustable current (in % of the nominal motor current I ) into the motor during motor standstill and closed brake. The standstill current can be switched off by "/controller inhibit = 0".
  • Page 283 Parameters Explanation of the parameters P72. Stop by setpoint function With activated stop by setpoint function, the device automatically generates an enable in dependence on the main setpoint. All required functions such as premagnetization, brake control, etc. are enabled. An additional enable via terminals must still occur in any case, however.
  • Page 284 Parameters Explanation of the parameters P722/P725 Start offset 1/2    1 Setting range: 0 – 30 – 500 min • If the start setpoint (stop setpoint + start offset) is greater than the maximum speed, no enable occurs. • If the stop setpoint is greater than the minimum speed, the minimum speed can never be run.
  • Page 285 Parameters Explanation of the parameters Off: The brake remains released when the enable command is withdrawn. For operat- ing modes with encoder feedback (VFC n-control&..., CFC, SERVO) the drive is held in position electrically, drives without encoder feedback are no longer energized and thus do not generate torque.
  • Page 286 Parameters Explanation of the parameters P740/P742 Skip center 1/2    1 Setting range: 0 – 1500 – 6000 min P741/P743 Skip bandwidth 1/2    1 Setting range: 0 – 300 min P75. Master/slave function The master/slave function allows for implementing automatic functions such as speed synchronization, shared load and torque control (slave). The RS485 interface (ST11/ ST12) or the system bus interface (SC11/SC12) can be used as the communication link.
  • Page 287 Parameters Explanation of the parameters INFORMATION P811 RS485 group address   (→  2  297) or P882 SBus group address   (→  2  307) must be set to the same value in master and slave. For master/slave operation via RS485 interface, set P811 RS485 Group address  (→ 2 297) to a value greater than 100.
  • Page 288 Parameters Explanation of the parameters Connection check • System bus (SBus): P883 SBus timeout interval  (→ 2 307) is effective when there is a communication link via the SBus. If P883 SBus timeout interval  (→ 2 307) = 0, data transmission via SBus will not be monitored. •...
  • Page 289 Parameters Explanation of the parameters Overview of functions of master/slave operation Function Master Slave P750 Slave setpoint P700 Operating mode P100 Setpoint P700 Operating mode  (→ 2 292) 1  (→ 2 280) source  (→ 2 224) 1  (→ 2 280) Speed synchronism: Speed RS485 + SBus Master SBus 1 •...
  • Page 290 Parameters Explanation of the parameters Speed synchronism Speed synchronism (speed RS485/speed SBus/speed RS485 + SBus): The actual speed of the master is transferred to the slave. Set the torque ratio for the slave inverter using P751 Scaling slave setpoint   (→  2  293). Leave P324/P334 Slip compensation 1/2  (→ 2 252) of the slave at the value as the startup setting.
  • Page 291 Parameters Explanation of the parameters Load distribution Load distribution (load distribution RS485/load distribution SBus/load distribu- tion RS485 + SBus): This function allows for 2 inverters to control the same load. The rotating field fre- quency of the master is transferred to the slave. It is assumed in this case that the shafts of the motors corresponding to the master and the slave are rigidly connected together.
  • Page 292 Parameters Explanation of the parameters Torque control Torque control of the slave (torque RS485/torque SBus/torque Rs485 + SBus): The slave inverter receives the torque setpoint of the master directly (the manipulated value of the speed controller). This also enables high quality load distribution to be achieved, for example.
  • Page 293 Parameters Explanation of the parameters P751 Scaling of slave setpoint Setting range: -10 – 1 – 10 When this setting is made in the slave, the setpoint transferred from the master is mul- tiplied by this factor. P76. Manual operation P760 Lock run/stop keys Setting range: On/off Off: Run/stop keys of the DBG60B keypad are active and can be used for starting and stopping the motor.
  • Page 294 Parameters Explanation of the parameters The standard gateway is addressed if the desired communication partner is not within the actual network. The standard gateway will have to be part of the actual network. If the DHCP option is activated via the DIP switch, the value specified by the DHCP server will be displayed.
  • Page 295 Parameters Explanation of the parameters 8.3.10 Parameter group 8: Device functions P80. Setup P800 User menu User menu only for DBG60B keypad. Setting range: On/off P800 enables the DBG60B keypad to be switched between the individual user menu and the detailed parameter menu. A slash following the parameter number indicates that the user menu is activated.
  • Page 296 Parameters Explanation of the parameters – P89. Serial communication SBus 2  (→ 2 307) (except P883 Timeout interval SBus 2  (→ 2 307), P885 Synchronization ID SBus 2  (→ 2 307)) – P905 HIPERFACE offset X15  (→ 2 312) – P910 Gain X controller  (→ 2 313) – P938 Speed task 1  (→ 2 319)/P939 Speed task 2  (→ 2 319) –...
  • Page 297 Parameters Explanation of the parameters P807 Copy MDX → DBG Setting range: Yes/no ® The parameter data set in MOVIDRIVE are transmitted to the DBG60B keypad. P81. Serial communication P810 RS485 Address Setting range: 0 – 99 P810 sets the address by means of which communication can take place with ®...
  • Page 298 Parameters Explanation of the parameters P819 Fieldbus timeout interval Setting range: 0 – 0.5 – 650 s P819 sets the monitoring time for data transmission via the implemented fieldbus ® (DFx). MOVIDRIVE B performs the fault response set in P831 'Fieldbus timeout' re- sponse  (→ 2 300) if there is no data traffic via the fieldbus for the period set in P819. When P819 is set to the value 0 or 650, data transmission via fieldbus is not mon- itored.
  • Page 299 Parameters Explanation of the parameters P83. Fault responses With these parameters, you set the response for occurring errors and faults. The following table shows possible error responses: Response Description No response An error is not displayed, nor is an error response per- formed.
  • Page 300 Parameters Explanation of the parameters Response Description Rapid stop/Warning The drive is braked with the stop ramp t13/t23  . Once the stop speed is reached, the output stage is inhib- ited and the brake applied. The error is signaled immediately. The ready signal is not revoked.
  • Page 301 Parameters Explanation of the parameters AUTO P835 'TF signal' response    Factory setting: No response Triggered via the temperature sensor monitoring of the temperature sensor TF or TH in the motor winding, as applicable. P836 'Timeout SBus 1/2' response Factory setting: Emergency stop/malfunction P836/P837 are used to program the fault response that is triggered by the system bus timeout monitoring.
  • Page 302 Parameters Explanation of the parameters P841 Auto reset Setting range: Yes/no DANGER Risk of crushing if the motor starts up automatically after an auto reset. Fatal or severe injuries and damage to property. • Do not use the auto-reset function with drives where an automatic restart could represent a danger to people or devices.
  • Page 303 Parameters Explanation of the parameters P85. Scaling actual speed value Specifies a user-specific display parameter. The display parameter is shown in the parameter P001 User display  (→ 2 216). Example A scaling factor of 1/60 is required to display the actual speed value in s .
  • Page 304 Parameters Explanation of the parameters P862/P863 PWM fix 1/2    1 Setting range: On/off • On: Fixes the clock frequency set in parameter P860/P861 PWM‑frequency  1/2   (→  2  303) for parameter set  1/2. This prevents an automatic reduction of the clock frequency (e.g.
  • Page 305 Parameters Explanation of the parameters P87. Process data description P870/P871/P872 Setpoint description PO1/PO2/PO3 ® Defines the content of the process output data words PO1/PO2/PO3. MOVIDRIVE can only allocate the corresponding setpoint according to this specification. Specifically, the parameters are: Parameters Factory setting P870 Setpoint description PO1 Control word 1...
  • Page 306 Parameters Explanation of the parameters P873/P874/P875 Actual value description PI1/PI2/PI3 ® Defines the content of the process input data words PI1/PI2/PI3. MOVIDRIVE B can only allocate the corresponding actual values according to this specification. Specifically, the parameters are: Parameters Factory setting P873 Actual value description PI1 Status word 1 P874 Actual value description PI2...
  • Page 307 Parameters Explanation of the parameters P88./P89. Serial communication SBus 1/2 P880/P890 Protocol SBus 1/2 ® Setting range: SBus MOVILINK /CANopen/Protocol DCS P881/P891 Address SBus 1/2 Setting range: 0 – 63 ® ® Use P881/P891 to set the system bus address of MOVIDRIVE B.
  • Page 308 Parameters Explanation of the parameters P886/P896 CANopen address 1/2 Setting range: 1 – 127 P886/P896 is used to set the serial communication with the SBus. P887 Synchronization ext. controller Setting range: On/off ® If a MOVIDRIVE B receives cyclical setpoints from a higher-level controller via SBus 1 or SBus 2 (e.g.
  • Page 309 Parameters Explanation of the parameters 8.3.11 Parameter group 9: IPOS parameters PLUS® These parameters can only be used in connection with IPOS application modules. DANGER Risk of crushing if the motor starts up unintentionally. Fatal or severe injuries and damage to property. •...
  • Page 310 Parameters Explanation of the parameters P900 reference offset Setting range: -(2 -1) – 0 – (2 Zero position correction for calculating the machine zero All absolute positioning commands refer to the machine zero. The machine zero is calculated as follows: Machine zero = reference position + reference offset The reference position is determined in the reference travel.
  • Page 311 Parameters Explanation of the parameters P903 Reference travel type Setting range: 0 – 8 Reference travel strategy with which the machine zero of a system is specified. This defines a travel mode for searching for a reference cam, for example. This parameter also specifies the search direction for the reference cam in the indi- vidual referencing phases.
  • Page 312 Parameters Explanation of the parameters – Machine zero: Reference position + reference offset – Reference cam and limit switches must be flush. • Type 7: Reference cam flush with left limit switch – First search direction: CCW – Reference point: First zero pulse or falling edge to the right of the reference –...
  • Page 313 Parameters Explanation of the parameters P91. IPOS Travel parameters P910 Gain X controller Setting range: 0.1 – 0.5 – 32 PLUS® Setting value for the P controller of the position control loop in the IPOS applica- tion module In the basic setting, the value of the parameter P210 P‑gain hold controller  (→ 2 242) is accepted.
  • Page 314 Parameters Explanation of the parameters P916 Ramp type    Specifies the type of positioning ramp. This influences the speed or acceleration char- acteristics during positioning. INFORMATION The following ramp types are not supported when P702 Motor category  (→ 2 281) is set to "linear": •...
  • Page 315 Parameters Explanation of the parameters Ramp type Positioning performance Velocity interpolation The speed values sent cyclically by the external controller are interpolated linearly. • Speed specification via process data: – Set P888 Synchronization time SBus "  " (→ 2 308) to 5 ms or 10 ms –...
  • Page 316 Parameters Explanation of the parameters Ramp type Positioning performance Position interpolation The position specifications sent cyclically by the external con- 16 bit troller are interpolated. Position resolution: 1 revolution corres- ponds to 65536 increments (16 bit). • Position specification using process data –...
  • Page 317 Parameters Explanation of the parameters P917 Ramp mode Setting range: Mode 1/Mode 2/Mode 3 Determines use of the positioning ramp 2  (→ 2 313). • Mode  1: Braking deceleration for travel to target position (spot braking) takes place only with positioning ramp 2. Positioning ramp 1 is used for all other position- ing operations.
  • Page 318 Parameters Explanation of the parameters P922 Position window Setting range: 0 – 50 – 32767 inc. Defines a distance range (position window) around the target position of a travel or stop command. The "Axis in position = Yes" condition applies if a drive is inside the position window around the current target position (H492).
  • Page 319 Parameters Explanation of the parameters P93. Special IPOS functions P930 Override Setting range: On/off Enables the change to the travel speed of the positioning processes programmed in PLUS® the IPOS application module. The change occurs in the range from 0 – 150% of the respectively programmed velocity.
  • Page 320 Parameters Explanation of the parameters P939 Speed for task 2 Setting range: 0 – 9 additional assembler commands/ms The standard setting for task 2 is 2 assembler commands/ms. The speed can be in- creased by up to 9 additional assembler commands/ms with P939. P939 and "P938" (→ 2 319) share the resources for the speed increase;...
  • Page 321 Parameters Explanation of the parameters P944 Encoder scaling ext. Encoder (X14) Setting range: x1/x2/x4/x8/x16/x32/x64 This parameter does not apply to the DEU21B multi-encoder card. Parameter P944 is only effective on the encoder connected to X14. Before setting P944, make sure that P942 and P943 are set to "1". The significance of the travel resolution of the motor encoder and external encoder is adapted.
  • Page 322 Parameters Explanation of the parameters P945 Distance encoder type (X14) ® Setting range: TTL/Sin/Cos/HIPERFACE /RS485 This parameter does not apply to the DEU21B multi-encoder card. Enter the used encoder type here. Possible encoder types are: • TTL: Encoder with digital, rectangular output signal (TTL level 0 V, 5 V, with neg- ated tracks, encoder with signal level according to RS422) •...
  • Page 323 Parameters Explanation of the parameters P947 HIPERFACE® offset X14 Setting range: -(2 -1) – 0 – (2 This parameter is used to specify the zero point of the motor encoder display. Use this parameter to define the machine zero without reference travel. It adds or sub- tracts the offset from the encoder value.
  • Page 324 Parameters Explanation of the parameters P95. Absolute encoder ® The DIP parameters are described in detail in the "MOVIDRIVE MDX61B Absolute Encoder Card DIP11B/DEH21B" manual. The DIP11B option cannot be used with ® MOVIDRIVE MDX61B size 0. These parameters apply only to encoders that are connected to X62 (DIP11B or DE- H21B).
  • Page 325 Parameters Explanation of the parameters P954 Zero offset Setting range: -(2  - 1) – 0 – (2  - 1) Zero offset is used for assigning the value you want to a specific position. The range of values can adopt positive or negative position values. The maximum valid para- meter must not be exceeded.
  • Page 326 Parameters Explanation of the parameters PLUS® P96. IPOS modulo function These parameters serve for continuous positioning, such as in the case of rotary ® tables or chain conveyors. For further information, refer to the manual "MOVIDRIVE PLUS® MDX60B / 61B application "Modulo positioning"" and in the "IPOS "...
  • Page 327 Parameters Explanation of the parameters INFORMATION If F14 occurs, the axis must be referenced again independent of the used encoder when the modulo function is used. ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 328 Parameters Explanation of the parameters P97. IPOS synchronization P970 DPRAM synchronization Setting range: Yes/no ® MOVIDRIVE B allows for synchronized operation with option cards (e.g. DHP11B, DFE24B). Yes: Synchronized operation with option card is activated. Please note: The inverters may either be synchronized by SBus1, SBus2 or by DPRAM.

  • Page 329: Operating Modes

    Parameters Operating modes Operating modes INFORMATION • For operating modes with encoder feedback, parameters must not be changed in cycles faster than 2 seconds. This makes sure that the encoders can be initial- ized. • The maximum output frequency in the VFC operating modes without encoder feedback is 150 Hz.
  • Page 330 Parameters Operating modes Settings after the startup function "P300 / P310" (→ 2 250) 15 min "P820 / P821" (→ 2 298) "P324 / PP334" (→ 2 252) Setting in accordance with specified motor data "P321 / P331" (→ 2 252) "P322 / P332" (→ 2 252) Setting in accordance with specified motor data "P320 / P330" (→ 2 251) "P323 / P333" (→ 2 252) Setting in accordance with specified motor data...
  • Page 331 Parameters Operating modes 8.4.2 VFC & Group Select this mode if a group of asynchronous motors is to be operated on one inverter. All motors of the group must have the same nominal voltage and nominal frequency. The brake is controlled according to "P730/P733 Brake function 1/2" (→ 2 284). Set the data for the largest motor in the group during startup.
  • Page 332 Parameters Operating modes 8.4.3 VFC & hoist / VFC n-control & hoist VFC-n-control & Hoist in parameter set 1 only. Disabling 4-quadrant operation ("P820" (→ 2 298)) is ignored. In VFC&Hoist operating mode, the start/stop speed (P300 / P310) is set to the slip speed of the motor;...
  • Page 333 Parameters Operating modes 8.4.4 VFC & DC braking and V/f & DC braking The DC braking function allows an asynchronous motor to be braked using a current injection. The motor can be braked without a braking resistor using the inverter. 5 Hz 285043851 A constant current with a rotating field frequency of 5 Hz is supplied during the braking...
  • Page 334 Parameters Operating modes 8.4.5 VFC & flying start function The flying start function lets you synchronize the inverter to a motor that is already in operation. This function is used in particular with drives that are not braked actively, run on for a long time or are turned by a flowing medium, e.g. pumps and fans. The maximum flying start time is approx.
  • Page 335 Parameters Operating modes 8.4.6 VFC n-control VFC n-control in parameter set 1 only. Based on VFC operating mode, the VFC n-control operating mode allows for speed controlled operation with an encoder installed on the motor shaft. The following en- coders can be used: ®...
  • Page 336 Parameters Operating modes Settings after the startup function of the speed controller "P200 P gain n controller" (→ 2 240) Setting in accordance with spe- cified data "P201 Time constant n-controller" (→ 2 241) "P202 Gain acceleration precontrol" (→ 2 241) "P204 Actual speed value filter" (→ 2 241) "P115 Filter setpoint" (→ 2 231) "P203 Filter acceleration precontrol" (→ 2 241) "P210 P-gain position hold controller" (→ 2 242) Position controller gain for the po-...
  • Page 337 Parameters Operating modes 8.4.7 VFC n-control & group VFC-n-control & group in parameter set 1 only. Select this mode if a group of asynchronous motors is to be operated on one inverter. All motors of the group must have the same nominal voltage, nominal frequency and nominal power.
  • Page 338 Parameters Operating modes Settings after the startup function of the speed controller "P210 P-gain position hold controller" (→ 2 242) Position controller gain for the po- sition hold control function "P910 Gain X controller" (→ 2 313) Position controller gain for PLUS® IPOS (positioning mode) "P130 – P133 Ramp t11" (→ 2 235) Setting in accordance with spe- cified data "P136 Stop ramp t13" (→ 2 236)
  • Page 339 Parameters Operating modes 8.4.10 CFC in parameter set 1 only. The CFC operating mode allows for operating an asynchronous motor with real servo characteristics, which means high dynamic response, excellent concentric running characteristics and controlled operation even at standstill. It is achieved because the CFC procedure enables direct control over the magnetic flux in the motor and, there- fore, over the torque.
  • Page 340 Parameters Operating modes CFC always requires to startup the speed controller. Settings after the startup function of the speed controller "P200 P gain n controller" (→ 2 240) Setting in accordance with spe- cified data "P201 Time constant n-controller" (→ 2 241) "P202 Gain acceleration precontrol" (→ 2 241) "P204 Actual speed value filter" (→ 2 241) "P115 Filter setpoint" (→ 2 231) "P203 Filter acceleration precontrol" (→ 2 241)
  • Page 341 Parameters Operating modes 8.4.11 CFC & torque control CFC & torque control in parameter set 1 only. This operating mode enables the asynchronous motor to be controlled directly with torque control. The setpoint is standardized on the torque as follows: 3000 min ≙ 150% output current x torque constant.
  • Page 342 Parameters Operating modes Settings after the startup function of the torque controller "P200 P gain n controller" (→ 2 240) Setting in accordance with spe- cified data "P201 Time constant n-controller" (→ 2 241) "P202 Gain acceleration precontrol" (→ 2 241) "P204 Actual speed value filter" (→ 2 241) "P115 Filter setpoint" (→ 2 231) "P203 Filter acceleration precontrol" (→ 2 241) "P210 P-gain position hold controller" (→ 2 242) Position controller gain for the po-...
  • Page 343 Parameters Operating modes 8.4.14 SERVO SERVO in parameter set 1 only. The SERVO operating mode allows for operating a permanent-field synchronous mo- ® tor (servomotor). The motor must be equipped with a resolver or a HIPERFACE coder. ® The MOVITOOLS MotionStudio startup function requires the motor type to be entered (SEW‑EURODRIVE motor).
  • Page 344 Parameters Operating modes Settings after the startup function of the speed controller "P130 – P133 Ramp t11" (→ 2 235) Setting in accordance with specified data "P136 Stop ramp t13" (→ 2 236) "P137 Emergency stop ramp t14" (→ 2 236) Setting of "P820 4-quadrant operation 1"  (→  2  298) is ignored; 4-Q operation is al- ways active.
  • Page 345 Parameters Operating modes 8.4.17 SERVO & synchronous operation SERVO & synchronous operation in parameter set 1 only. Set on the slave drives if a group of servomotors should be operated at a synchronous angle in relation to one another or with an adjustable proportional ratio. Refer to the "MDX61B - Synchronous Operation Card DRS11B"...

  • Page 346: Project Planning

    Project planning Schematic procedure Project planning Schematic procedure 9.1.1 Drive properties The required drive properties are the main factors determining the selection of the in- verter. The following figure provides assistance. System selection Positioning accuracy of the motor shaft Setting range (reference 3000 min Control <...

  • Page 347: Control Characteristics

    Project planning Control characteristics Control characteristics 9.2.1 Characteristic values ® MOVIDRIVE drive inverters achieve excellent control characteristics thanks to their optimally adapted control algorithms. The following characteristic features apply to operation with 4-pole motors and synchronous servomotors from SEW-EURODRIVE. Transient recovery time True-running accuracy setpoint Maximum...
  • Page 348 Project planning Control characteristics 9.2.2 Control characteristics DANGER Motor overheat due to repeated resets over a short time. Damage to property. • Do not perform repeated resets if the motor is already overheated. • Only acknowledge the fault after the cause has been found and eliminated. INFORMATION Due to the higher output frequency, the following motors must be operated with a PWM frequency of at least 8 kHz (P864):...

  • Page 349: Description Of The Applications

    Project planning Description of the applications Description of the applications 9.3.1 Description of the applications Selecting the inverter The large number of different drive applications can be divided into 5 categories. The 5 categories are listed below together with the recommended SEW‑EURODRIVE in- verter.
  • Page 350 Project planning Description of the applications Thermal considerations In contrast to trolleys, horizontal drives require approx. 70 – 90% of the nominal motor torque assuming constant speed upwards or downwards and the standard configura- tion. Starting torque The highest operating torque is required for acceleration with maximum load in the up- wards hoisting direction.
  • Page 351 Project planning Description of the applications Encoder monitoring ® ® MOVIDRIVE has encoder monitoring for RS422, TTL, sin/cos and HIPERFACE coders. INFORMATION For speed controlled hoist drives, SEW-EURODRIVE recommends using RS422, ® TTL, sin/cos, or HIPERFACE encoders, and activating encoder monitoring. Controller The control for the hoist without encoder feedback must be designed so that the direc- tion of rotation of the drive can only be changed when it is at a standstill (DB00 = 0).

  • Page 352: Basic Recommendations For Motor Selection

    Project planning Basic recommendations for motor selection Basic recommendations for motor selection • Only use motors with at least thermal class 155 (F). • Use TF thermistors or TH winding thermostats. TH should be preferred for group drives on one inverter. The series connection of the TH contacts (normally closed) is not subject to limitation when both monitoring functions are used.

  • Page 353: Motor Selection For Asynchronous Ac Motors (Vfc)

    Project planning Motor selection for asynchronous AC motors (VFC) Motor selection for asynchronous AC motors (VFC) 9.5.1 Voltage/frequency characteristic The asynchronous motor follows a load-dependent voltage/frequency characteristic in VFC operating mode. The continuous calculation of the motor model enables the full motor torque to be utilized right down to the lowest speeds.
  • Page 354 Project planning Motor selection for asynchronous AC motors (VFC) 9.5.2 Speed/torque characteristics The field weakening range starts when the set maximum output voltage of the inverter is reached. Consequently, the speed range of the motor is divided into two ranges: •...
  • Page 355 Project planning Motor selection for asynchronous AC motors (VFC) Typical speed-torque characteristics is determined by the motor. M and n depend on the motor/inverter combina- base tion. Refer to the motor selection tables for the CFC mode for the values of n base and M 1.4 n...
  • Page 356 Project planning Motor selection for asynchronous AC motors (VFC) Combinations with P > 4 × P inverter motor For inverter/motor combinations in which the inverter power is greater than four times the motor power, special measures must be taken during project planning and startup. The reason for this is the large difference between the rated inverter current and the rated motor current.
  • Page 357 Project planning Motor selection for asynchronous AC motors (VFC) 9.5.4 Examples for motor selection delta/star AC 230/400 V Trolley drive • = 1.3 kW travel • = 13 kW • = 270 min , setting range 1:10 • = 2610 min In inverter mode with adapted power (P = P , the motor can output 150% of its listed power during the acceleration phase.

  • Page 358: Motor Selection For Asynchronous Ac And Servomotors (Cfc)

    Project planning Motor selection for asynchronous AC and servomotors (CFC) Motor selection for asynchronous AC and servomotors (CFC) INFORMATION ® The torque limit P304 is set automatically by the startup function of the MOVITOOLS MotionStudio engineering software. Do not increase this automatically set value! ®...
  • Page 359 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.3 CFC mode with speed control There is no need to differentiate between the load types quadratic, dynamic and static when performing project planning for the CFC operating mode. Project planning for an asynchronous motor in CFC mode is carried out in accordance with the following re- quirements: First Effective torque requirement at average application speed.
  • Page 360 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.5 CFC mode with torque control This operating mode permits direct torque control of the asynchronous motor in the basic speed range (n ≤ n ). The setpoint sources of the speed-controlled CFC mode base can also be used for torque control.
  • Page 361 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.6 DRL.. motor table Asynchronous DRL.. servomotors 4-pole DRL.. servomotors for 400 V, 50 Hz Motor type Nm/A 1200 DRL71S4 1.18 1.02 0.62 2.66 DRL71M4 1.36 0.80 2.93 DRL80S4 2.15 1.95 0.88 3.33 11.5 14.9...
  • Page 362 Project planning Motor selection for asynchronous AC and servomotors (CFC) Motor type Nm/A 2100 DRL71S4 1.70 1.08 1.53 DRL71M4 2.25 1.39 1.69 DRL80S4 3.59 3.22 1.52 1.92 11.5 14.9 DRL80M4 4.60 1.91 2.07 15.2 21.5 DRL90L4 7.21 3.84 2.08 22.5 43.5 DRL100L4 13.4...
  • Page 363 Project planning Motor selection for asynchronous AC and servomotors (CFC) 4-pole DRL.. servomotors/brakemotors for 400 V, 50 Hz Motor type BE.. Mot_BE 1200 DRL71S4 1.18 BE05 DRL71M4 12.6 DRL80S4 2.15 15.2 19.4 DRL80M4 18.9 DRL90L4 28.5 49.5 DRL100L4 DRL132S4 12.6 BE11 DRL132MC4 17.6 BE11 DRL160M4...
  • Page 364 Project planning Motor selection for asynchronous AC and servomotors (CFC) Motor type BE.. Mot_BE 3000 DRL71S4 2.68 BE05 DRL71M4 3.55 12.6 DRL80S4 4.82 15.2 19.4 DRL80M4 18.9 DRL90L4 28.5 49.5 DRL100L4 16.6 DRL132S4 25.5 BE11 DRL132MC4 34.8 BE11 DRL160M4 BE20 DRL160MC4 BE20 DRL180S4...
  • Page 365 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.7 DRL.. asynchronous servomotors SEW‑EURODRIVE offers DRL.. series asynchronous servomotors especially for ® operation with MOVIDRIVE in CFC operating modes. These motors have the follow- ing characteristics: High power yield The optimum winding of DRL..
  • Page 366 Project planning Motor selection for asynchronous AC and servomotors (CFC) TF or TH motor protection as standard The winding temperature of the 3 motor phases is monitored using thermistors (TF). ® The thermistor can be connected to the TF/TH input of MOVIDRIVE .
  • Page 367 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® 9.6.8 Combination overview for DRL.. motors with MOVIDRIVE B (line voltage 400 V) Nominal speed n = 1200 min , dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ®...
  • Page 368 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 1200 min , dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 369 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 1700 min , dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 370 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 1700 min , dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 371 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 2100 min , dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 372 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 2100 min , dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 373 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 3000 min- , dynamics package 1 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 374 Project planning Motor selection for asynchronous AC and servomotors (CFC) Nominal speed n = 3000 min- , dynamics package 2 ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) 0005 0008 0011...
  • Page 375 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.9 DRN.. motor table (50 Hz) (Characteristic values for delta/star AC 230/400 V / 50 Hz) Star W  (AC 400 V) Motor Mass moment of inertia J Delta m  (AC 230 V) Without brake with brake Nm/A Nm/A DRN80M4...
  • Page 376 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.10 DRN.. motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz motors in delta connection ®...
  • Page 377 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 400 / 50Hz 0150 0220 0300 0370 0450 0550 0750 DRN132M4 7.5 kW...
  • Page 378 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50 Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0005 0008...
  • Page 379 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0900 1100 1320 1600 2000 2500 DRN180M4 18.5 kW 1927...
  • Page 380 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.11 DRN.. motor selection with delta connection type (line AC 230 V / 50 Hz) AC 230/400 V / 50 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022...
  • Page 381 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.12 DRN.. motor table (60 Hz) (Characteristic values for double-star/star AC 230/460 V / 60 Hz) Star W  (AC 460 V) Double-star WW (AC 230 V) Motor Mass moment of inertia J Without brake with brake Nm/A Nm/A...
  • Page 382 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.13 DRN.. motor selection with double-star/star connection type (line AC 460 V / 60 Hz) AC 230/460 V / 60 Hz motors in star connection or AC 460 V / 60 Hz motors in delta connection ®...
  • Page 383 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRN132M4 7.5 kW...
  • Page 384 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0900 1100 1320 1600 2000 2500 DRN225M4 45.0 kW 1/min...
  • Page 385 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/460 V / 60 Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0005 0008...
  • Page 386 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRN100L4 81.1...
  • Page 387 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0900 1100 1320 1600 2000 2500 DRN180M4 18.5 kW 2614...
  • Page 388 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.14 DRN.. motor selection with double-star connection type (line AC 230 V / 60 Hz) AC 230/460 V / 60 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022...
  • Page 389 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.15 Motor table DRE.. series AC motors (characteristic values with delta/star connection AC 230/400 V / 50 Hz) Motor Mass moment of inertia J Star W  (AC 400 V) Delta m  (AC 230 V) Without with brake brake...
  • Page 390 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.16 DRE.. motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz motors in delta connection ®...
  • Page 391 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 400 / 50Hz 0150 0220 0300 0370 0450 0550 0750 DRE132MC4 7.5 kW...
  • Page 392 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 400 / 50Hz 0900 1100 1320 1600 2000 2500 DRE225M4 45.0 kW 1062...
  • Page 393 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0008-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0005 0008...
  • Page 394 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0150 0220 0300 0370 0450 0550 0750 DRE132S4 83.7...
  • Page 395 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0900 1100 1320 1600 2000 2500 DRE180L4 18.5 kW 1999...
  • Page 396 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.17 DRE.. motor selection in delta connection type (line AC 230 V / 50 Hz) AC 230/400 V / 50 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022...
  • Page 397 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.18 Motor table DRE.. series AC motors (characteristic values with delta/star connection AC 230/460 V / 60 Hz) Motor Mass moment of inertia J Star W  (AC 460 V) Double-star W (AC 230 V) Without brake with brake Nm/A...
  • Page 398 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.19 DRE.. motor selection in double-star/star connection type (line AC 460 V / 60 Hz) AC 230/460 V / 60 Hz motors in star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ®...
  • Page 399 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRE160M4 61.7 80.4 9.2 kW 1397 1350 1250...
  • Page 400 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRE132M4 7.5 kW...
  • Page 401 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0900 1100 1320 1600 2000 2500...
  • Page 402 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/460 V / 60 Hz motors in double-star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0005 0008...
  • Page 403 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRE160M4 9.2 kW 2874 base DRE160S4 58.3...
  • Page 404 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700)  AC 230 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRE180M4 18.5 kW 2900 2837 2774 2695 2610 2668 base...
  • Page 405 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.20 DRE.. motor selection in double-star connection type (line AC 230 V / 60 Hz) AC 230/460 V / 60 Hz motors in double-star connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022...
  • Page 406 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0015 0022 0037 0055 0075 0110 0150 0220 0300 DRE160M4 11 kW 1397 1324 1260...
  • Page 407 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.21 Motor table DRS.. series AC motors (characteristic value with delta/star connection AC 230/400 V / 50 Hz) Motor Mass moment of inertia J Star W  (AC 400 V) Delta m  (AC 230 V) Without brake with brake Nm/A...
  • Page 408 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.22 DRS.. motor selection with delta/star connection type (line AC 400 V / 50 Hz) AC 230/400 V / 50 Hz motors in star connection or AC 400/690 V / 50 Hz motors in delta connection ®...
  • Page 409 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 400 / 50Hz 0150 0220 0300 0370 0450 0550 0750 DRS132MC4 9.2 kW...
  • Page 410 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/400 V / 50 Hz motors in delta connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0005 0008...
  • Page 411 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0150 0220 0300 0370 0450 0550 0750 DRS100LC4...
  • Page 412 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 50Hz 0900 1100 1320 1600 2000 2500 DRS180M4 18.5 kW...
  • Page 413 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.23 DRS.. motor selection in delta connection type (line AC 230 V / 50 Hz) AC 230/400 V / 50 Hz motors in delta connection ® Motor voltage MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in CFC operating modes (P700) AC 230 V / 50 Hz 0015 0022...
  • Page 414 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.24 Motor table DRS.. series AC motors (characteristic value with double-star/star connection AC 230/460 V / 60 Hz) Star W  (AC 460 V) Double-star W (AC 230 V) Motor Mass moment of inertia J Without brake with brake Nm/A...
  • Page 415 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.25 DRS.. motor selection with double-star/star connection type (line AC 460 V / 60 Hz) AC 230/460 V / 60 Hz motors in star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ®...
  • Page 416 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 / 60 Hz 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 DRS180S4 Notice: 15 kW The data is based on a line voltage of AC 460 V.
  • Page 417 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 460 V / 60 Hz 0900 1100 1320 1600 2000 2500 DRS225MC4...
  • Page 418 Project planning Motor selection for asynchronous AC and servomotors (CFC) AC 230/460 V / 60 Hz motors in double-star connection ® Assignment of MOVIDRIVE MDX61B0005-5A3 – MDX61B0110-503 (sizes 0 – 2): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0005 0008...
  • Page 419 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0150-503 – MDX61B0750-503 (sizes 3 – 5): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0150 0220 0300 0370 0450 0550 0750 DRS100LC4...
  • Page 420 Project planning Motor selection for asynchronous AC and servomotors (CFC) ® Assignment of MOVIDRIVE MDX61B0900-503 – MDX61B2500-503 (sizes 6 – 7): ® Motor voltage MOVIDRIVE MDX61B...-5_3 (AC -400/500 V devices) in CFC operating modes (P700) AC 230 V / 60 Hz 0900 1100 1320 1600 2000 2500 DRS180M4 18.5 kW...
  • Page 421 Project planning Motor selection for asynchronous AC and servomotors (CFC) 9.6.26 DRS.. motor selection in double-star connection (line AC 230 V / 60 Hz) AC 230/460 V / 60 Hz motors in double-star connection ® Assignment of MOVIDRIVE MDX61B0015-2A3 – MDX61B0300-203 (sizes 1 – 4): ®...

  • Page 422: Motor Selection For Synchronous Servomotors (Servo)

    Project planning Motor selection for synchronous servomotors (SERVO) Motor selection for synchronous servomotors (SERVO) INFORMATION ® The torque limit P304 is set automatically by the startup function of the MOVITOOLS MotionStudio engineering software. Do not increase this automatically set value! ®...
  • Page 423 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.2 Basic recommendations For SEW‑EURODRIVE motors, the motor data required for the SERVO operating ® modes is stored in MOVIDRIVE Speed is the correcting variable in the SERVO operating modes with speed control. Torque is the correcting variable in the SERVO operating modes with torque control.
  • Page 424 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.3 Motor table CM.. Characteristic values at U = AC 230 V / AC 400 V Without forced cool- With forced cooling Mass moment of inertia J ing fan fan VR Motor Without brake with brake 0_VR 0_VR...
  • Page 425 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.4 CM.. motor selection (line AC 400 V / 50 Hz) 1. Nominal speed n = 2000 min ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in the SERVO operating modes (P700) 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 CM71S M...
  • Page 426 Project planning Motor selection for synchronous servomotors (SERVO) 3. Nominal speed n = 4500 min ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400/500 V devices) in the SERVO operating modes (P700) 0005 0008 0011 0014 0015 0022 0030 0040 CM71S 6.34 8.11 6.13 8.35 10.4 13.4...
  • Page 427 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.5 CM.. motor selection (line AC 230 V) Nominal speed n = 2000 min ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in the SERVO operating modes (P700) 0015 0022 0037 0055 0075 0110 0150 0220 0300...
  • Page 428 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.6 CMP.. motor table Key to the technical data Rated speed Standstill torque (thermal continuous torque at low speeds) Standstill current Dynamic limit torque Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor...
  • Page 429 Project planning Motor selection for synchronous servomotors (SERVO) cold Motor Ω CMP40S — — 11.9 27.5 CMP40M 0.95 — — 0.15 45.9 19.9 56.3 CMP50S 0.96 1.25 0.42 71.2 22.5 86.3 CMP50M 1.68 10.3 2.45 0.67 38.3 9.96 90.3 CMP50L 15.4 13.6 0.92...
  • Page 430 Project planning Motor selection for synchronous servomotors (SERVO) cold Motor Ω CMP40S — — 11.9 27.5 CMP40M — — 0.15 48.5 CMP50S 0.42 22.5 7.11 48.5 CMP50M 10.3 17.1 0.67 3.21 50.5 CMP50L 15.4 0.92 1.91 CMP63S 11.1 23.4 1.15 11.2 CMP63M 21.4...
  • Page 431 Project planning Motor selection for synchronous servomotors (SERVO) cold Motor Ω CMP40S 1.36 — — 17.9 9.19 24.3 CMP40M 1.91 11.5 — — 0.15 11.2 4.83 27.8 CMP50S 3.07 18.45 — — 0.42 6.85 26.8 CMP50M 5.25 10.3 31.5 — —...
  • Page 432 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.7 CMP.. motor selection (line AC 400 V) Nominal speed n = 2000 min ® Assignment of MOVIDRIVE MDX61B0005-5_3 – MDX61B0110-5_3 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400 V devices) in the SERVO operating modes (P700) 0005 0008 0011...
  • Page 433 Project planning Motor selection for synchronous servomotors (SERVO) ® Assignment of MOVIDRIVE MDX61B0150-5_3 - MDX61B1320-5_3 (sizes 3 – 6): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400 V devices) in the SERVO operating modes (P700) 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 CMP71L 41.1 CMP80S...
  • Page 434 Project planning Motor selection for synchronous servomotors (SERVO) Nominal speed n = 6000 min ® Assignment of MOVIDRIVE MDX61B0005-5_3 – MDX61B0110-5_3 (sizes 0 – 2): ® Motor MOVIDRIVE MDX61B...-5_3 (AC 400 V devices) in the SERVO operating modes (P700) 0005 0008 0011 0014 0015 0022 0030...
  • Page 435 Project planning Motor selection for synchronous servomotors (SERVO) 9.7.8 CMP.. motor selection (line AC 230 V) Nominal speed n = 3000 min ® Motor MOVIDRIVE MDX61B...-2_3 (AC 230 V devices) in the SERVO operating modes (P700) 0015 0022 0037 0055 0075 0110 0150 0220...

  • Page 436: Sl2 Synchronous Linear Motors

    Project planning SL2 synchronous linear motors SL2 synchronous linear motors INFORMATION For detailed information on SL2 synchronous linear motors, refer to the operating in- structions and the catalog "SL2 Synchronous Linear Motors". The documents are available for download from the homepage of SEW-EURODRIVE. Overload capacity of the inverter ®...
  • Page 437 Project planning Overload capacity of the inverter Heat sink time constant T Heat sink time constant T for inverter size 9.3 min 6 min 3.5 min 5 min 4 min 4 min 9 min 5 min 4.5 min 1.2 min = 560 s = 360 = 210 s...
  • Page 438 Project planning Overload capacity of the inverter 9.9.3 Continuous output current ® The thermal model of MOVIDRIVE is monitored. The maximum continuous output current I is dependent on the PWM cycle frequency, the ambient temperature ϑ and the output frequency f The project planning software SEW-Workbench supports the inverter dimensioning ®...
  • Page 439 Project planning Overload capacity of the inverter MDX60B / 61B, size 0: Guaranteed continuous output currents I depending on the output frequency = 3 x AC 400 V, ϑ = 25 °C = 3 x AC 400 V = 40 °C ϑ...
  • Page 440 Project planning Overload capacity of the inverter MDX61B, sizes 1 – 6: Guaranteed continuous output currents I depending on the output frequency 4 kHz V = 3 AC 230 V V = 3 AC 230 V 4 kHz V = 3 AC 400 V V = 3 AC 400 V = 25°C ϑ...
  • Page 441 Project planning Overload capacity of the inverter MDX61B size 7: Guaranteed continuous output currents I depending on the output frequency f %I N = 3 x AC 400 V, ϑ amb = 25 °C %I N = 3 x AC 400 V, ϑ amb = 40 °C I out1 2.5 kHz I out1 2.5 kHz I D 2.5 kHz I...
  • Page 442 Project planning Overload capacity of the inverter Device utilization If "P860/P861 PWM frequency 1/2" > 4  kHz is set in the VFC and F/f modes and "P862/P863 PWM fix 1/2" is set to off, the inverter automatically reduces the PWM fre- quency in the event of a device overload.
  • Page 443 Project planning Overload capacity of the inverter 9.9.4 Overload capacity in the minute range This is the overload capacity that corresponds to at least a quarter of the heat sink time constant (0.25 T). The overload usually lasts a few minutes. The overload capa- city can be determined as follows: Overload time t ≥...
  • Page 444 Project planning Overload capacity of the inverter For overload times t ≥ 0.25 × T use the following diagrams to determine the over- load capacity. Note the dependencies of I on I ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 445 Project planning Overload capacity of the inverter MDX60B/61B, size 0 overload capacity at 400 V / 25 °C Clock frequency f = 4 kHz: = 3 x AC 400 V ϑ = 25 °C out 1 (P860 / P861) = 4 kHz 80 % I 60 % I out 2 40 % I...
  • Page 446 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: = 3 x AC 400 V = 25 °C ϑ out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932217227 Overload capacity at f...
  • Page 447 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 400 V / 25 °C Clock frequency f = 4 kHz: out 1 80 % I 60 % I out 2 40 % I V = 3 x AC 400 V 25 °C ϑ...
  • Page 448 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 400 V 25 °C ϑ (P860 / P861) = 16 kHz 0 % I 2932223243...
  • Page 449 Project planning Overload capacity of the inverter MDX61B, size 7 overload capacity at 400 V / 25 °C Clock frequency f = 2.5 kHz: = 3 x AC 400 V = 25 °C ϑ out 1 80 % I (P860 / P861) = 2.5 kHz out 2 60 % I 40 % I...
  • Page 450 Project planning Overload capacity of the inverter MDX60B/61B, size 0 overload capacity at 400 V / 40 °C Clock frequency f = 4 kHz: = 3 x AC 400 V out 1 ϑ = 40 °C (P860 / P861) = 4 kHz 60 % I out 2 40 % I 20 % I...
  • Page 451 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: = 3 x AC 400 V = 40 °C ϑ out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932229259 Overload capacity at f...
  • Page 452 Project planning Overload capacity of the inverter MDX61B,size 1 – 6 overload capacity at 400 V / 40 °C Clock frequency f = 4 kHz: V = 3 x AC 400 V 40 °C ϑ (P860 / P861) = 4 kHz out 1 60 % I out 2...
  • Page 453 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: V = 3 x AC 400 V ϑ 40 °C (P860 / P861) = 16 kHz out 1 60 % I out 2 40 % I 20 % I 0 % I 2933353227 Overload capacity at f...
  • Page 454 Project planning Overload capacity of the inverter MDX61B, size 7 overload capacity at 400 V / 40 °C Clock frequency f = 2.5 kHz: 80 % I = 3 x AC 400 V out 1 = 40 °C ϑ out 2 60 % I (P860 / P861) = 2.5 kHz 40 % I...
  • Page 455 Project planning Overload capacity of the inverter MDX60B/61B, size 0 overload capacity at 500 V / 25 °C Clock frequency f = 4 kHz: = 3 x AC 500 V ϑ = 25 °C out 1 (P860 / P861) = 4 kHz 80 % I 60 % I out 2 40 % I...
  • Page 456 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: = 3 x AC 500 V = 25 °C ϑ out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932237963 Overload capacity at f...
  • Page 457 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 500 V / 25 °C Clock frequency f = 4 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 500 V ϑ...
  • Page 458 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: 80 % I out 1 60 % I out 2 40 % I 20 % I V = 3 x AC 500 V ϑ 25 °C (P860 / P861) = 16 kHz 0 % I 2932243979...
  • Page 459 Project planning Overload capacity of the inverter MDX61B, size 7 overload capacity at 500 V / 25 °C Clock frequency f = 2.5 kHz: = 3 x AC 500 V = 25 °C ϑ out 1 80 % I (P860 / P861) = 2.5 kHz out 2 60 % I 40 % I...
  • Page 460 Project planning Overload capacity of the inverter MDX60B/61B, size 0 overload capacity at 500 V / 40 °C Clock frequency f = 4 kHz: = 3 x AC 500 V ϑ = 40 °C out 1 (P860 / P861) = 4 kHz 60 % I out 2 40 % I 20 % I...
  • Page 461 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: = 3 x AC 500 V = 40 °C ϑ out 1 (P860 / P861) = 16 kHz 60 % I out 2 40 % I 20 % I 0 % I 2932249995 Overload capacity at f...
  • Page 462 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 500 V / 40°C Clock frequency f = 4 kHz: V = 3 x AC 500 V 40 °C ϑ (P860 / P861) = 4 kHz 60 % I out 1 out 2 40 % I...
  • Page 463 Project planning Overload capacity of the inverter Clock frequency f = 16 kHz: V = 3 x AC 500 V ϑ 40 °C (P860 / P861) = 16 kHz 60 % I out 1 out 2 40 % I 20 % I 0 % I 2932267147 ®...
  • Page 464 Project planning Overload capacity of the inverter MDX61B, size 7 overload capacity at 500 V / 40 °C Clock frequency f = 2.5 kHz: 80 % I out 1 = 3 x AC 500 V = 40 °C ϑ out 2 60 % I (P860 / P861) = 2.5 kHz 40 % I...
  • Page 465 Project planning Overload capacity of the inverter 9.9.5 Overload capacity in the second range This is the overload capacity that corresponds at the most to a quarter of the heat sink time constant (0.25 T). The overload usually lasts a few seconds. In this time range, the characteristic curve is almost linear and the overload capacity can be determined as follows: Overload time t...
  • Page 466 Project planning Overload capacity of the inverter MDX61B, size 7 overload capacity at 400 V / 25 °C Clock fre- Continuous out- Overload current I Overload factor k at low-load current I out 1 out 2 quency put current I (at f >...
  • Page 467 Project planning Overload capacity of the inverter MDX60B/61B, size 0 overload capacity at 500 V / 40 °C Clock fre- Continuous out- Overload current I Overload factor k at low-load current I out 1 out 2 quency put current I (at f > 2 Hz) 0.2 ×...
  • Page 468 Project planning Overload capacity of the inverter 9.9.6 Overload capacity for an overload time < 1 s Determining the overload capacity The inverter dimensioning is supported by the SEW-Workbench project planning soft- ware. The overload capacity for the short overload time (t <...
  • Page 469 Project planning Overload capacity of the inverter All times t to the right of the point of intersection with I are permitted (√); all times t out2 to the left are not permitted (!). According to the diagram, the overload capacity is given. In addition to the diagram, you now have to check that the permitted mean inverter output current I is not ex- out RMS...
  • Page 470 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 400 V / 25 °C Clock frequency f = 8 kHz: The permitted mean inverter output current is I ≤ 79% I out RMS = 3 x AC 400 V ϑ...
  • Page 471 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 400 V / 40 °C Clock frequency f = 8 kHz: The permitted mean inverter output current is I ≤ 65% I out RMS = 3 x AC 400 V = 40 °C ϑ...
  • Page 472 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 500 V / 25 °C Clock frequency f = 8 kHz: The permitted mean inverter output current is I ≤ 80% I out RMS = 3 x AC 500 V ϑ...
  • Page 473 Project planning Overload capacity of the inverter MDX61B, size 1 – 6 overload capacity at 500 V / 40 °C Clock frequency f = 8 kHz: The permitted mean inverter output current is I ≤ 67% I out RMS = 3 x AC 500 V = 40 °C ϑ...

  • Page 474: Braking Resistor Selection

    Project planning Braking resistor selection 9.10 Braking resistor selection WARNING The The supply cables to the braking resistor carry a high DC  voltage (ca. DC 900 V). • The braking resistor cables must be suitable for this high DC voltage. • Install the braking resistor cables according to the regulations. CAUTION The surfaces of the braking resistors get very hot when the braking resistors are loaded with P...
  • Page 475 Project planning Braking resistor selection 9.10.1 Parallel connection Two braking resistors with the same value must be connected in parallel for some in- verter/resistor combinations. In this case, the tripping current must be set on the bi- metallic relay to twice the value of I entered in the table.
  • Page 476 Project planning Braking resistor selection Technical data of BW...-T / BW...-P braking resistors BW...-T / BW...-P Connection cross section for signal contact/tightening 1 x 2.5 mm / 1 Nm torque Switching capacity of the temperature switch signal • DC 2 A / DC 24 V (DC11) contact •...
  • Page 477 Project planning Braking resistor selection 9.10.3 Assignment to AC 400/500 V devices (...-5_3) Braking resistor type BW... BW090- BW100-005 BW100-006 BW072-00 BW072-00 BW168 BW268 P52B Part number 08245630 08262691 08217017 08260583 08260605 0820604X 08207151 Braking resistor type BW...-T BW100-006-T BW168-T BW268-T Part number 18204198...
  • Page 478 Project planning Braking resistor selection Braking resistor type BW... BW018-015 Load capacity 50% cdf 2.5 kW 5.9 kW 12.7 kW 27.2 kW At 25% cdf 4.5 kW 10.5 kW 22.5 kW 48 kW 12% cdf 6.7 kW 15.7 kW 33.7 kW 62.7 kW 6% cdf 11.4 kW 26.6 kW 52.2 kW 62.7 kW Observe the regenerative power limit of the inverter. (= 150% of the recommended motor power →...
  • Page 479 Project planning Braking resistor selection Braking resistor type BW..-T/-P BW106-T BW206-T BW1.4-170 BW003-420-T Tripping current (of F16) I 47.4 A 54.7 A 110 A 129 A Design Grid resistor Connections / M8 bolts/6 Nm Bolt M12 / 15.5 Nm Tightening torque Degree of protection IP20 (when installed) Ambient temperature ϑ...
  • Page 480 Project planning Braking resistor selection 9.10.4 Assignment to AC 230 V devices (...-2_3) Braking resistor type BW... BW039-0 BW039-0 BW039-01 BW027-00 BW027-01 Part number 08216878 08216886 0821689 4 8224226 8224234 Braking resistor type BW...-T BW039-012 BW039-026 BW018-015 BW018-035 Part number 18201369 18204155 18204163 18201385...
  • Page 481 Project planning Braking resistor selection 9.10.5 Overload factor for braking resistors In braking operations within the cycle duration T (standard: T ≤ 120 s), the resulting cdf braking power can be determined using the overload factor (see following dia- grams). Observe the conditional peak braking power due to the DC link voltage when determining the load capacity.
  • Page 482 Project planning Braking resistor selection Overload factor for grid resistors 100% 2990530187 [X] Cyclic duration factor 100% (cdf) [Y] Overload factor 1.12 Calculation example Given: • Peak braking power 13 kW • Average braking power during the braking time 6.5 kW • Cyclic duration factor cdf 6% Required: •...
  • Page 483 Project planning Braking resistor selection Procedure 1. Determine the overload capacity. First, determine the overload factor for a cyclic duration factor cdf of 6% from the respective diagrams. 2. Calculate the continuous braking power. Calculate the continuous braking power (= 100% cdf braking power) using the fol- lowing formula: Mean braking power / overload factor Results: 100% cdf braking power for wire resistors: 685 W.

  • Page 484: Connecting Ac Brakemotors

    Project planning Connecting AC brakemotors 9.11 Connecting AC brakemotors For detailed information about the SEW brake system, refer to the Gearmotors cata- log, which you can order from SEW‑EURODRIVE. SEW‑EURODRIVE brake systems are disk brakes with a DC coil that release electric- ally and brake using spring force.

  • Page 485: Permitted Voltage Systems For Movidriveb

    Project planning Permitted voltage systems for MOVIDRIVE B Permitted voltage systems for MOVIDRIVE ® 9.12 Permitted voltage systems for MOVIDRIVE INFORMATION ® MOVIDRIVE B is intended for operation on TN and TT supply systems with directly grounded star point. Operation on voltage supply systems with a non-grounded star point (for example IT power systems) is also permitted.

  • Page 486: Power Connection For Size 7

    Project planning Power connection for size 7 9.14 Power connection for size 7 9.14.1 Power connections ® MOVIDRIVE B in size 7 has other connections than sizes 0 – 6. All power connec- tions are made from underneath via M12 cable lugs. PE is connected with specific shield terminal on the PE busbar.
  • Page 487 Project planning Power connection for size 7 9.14.2 Auxiliary supply Unlike sizes 0 to 6, size 7 has a switched-mode power supply unit that is not supplied from the DC link but requires its own AC 3 × 400 V supply. This voltage can be de- rived from the mains or (even better) from an auxiliary supply in the control circuit.
  • Page 488 Project planning Power connection for size 7 Auxiliary supply X10.9/10 on the control unit only supplies the control unit, not the ® power electronics and internal device communication of MOVIDRIVE  B size 7. This is why the device must be supplied as shown in the following figure. For connecting the digital inputs and outputs, refer to the wiring diagram of the signal terminals.

  • Page 489: Line And Motor Cables

    Project planning Line and motor cables 9.15 Line and motor cables 9.15.1 Special regulations Comply with the regulations issued by specific countries and for specific ma- chines regarding fusing and the selection of cable cross sections. If required, also ad- here to the notes on UL compliant installation (→...
  • Page 490 Project planning Line and motor cables Size 7 The fuse value depends on the application and must be adjusted when the device is operated in 125% mode. MDX61B...-503 1600 2000 2500 2500 in 125% mode Size Fuses 315A gS 400A gS 500A gS 630A gS Supply system cable L1/L2/L3...
  • Page 491 Project planning Line and motor cables 9.15.5 Smallest wire bending space (EN 61800-5-1) As stipulated in EN 61800-5-1, the distance between a power connection terminal and an obstruction toward which the wire is directed on leaving the terminal must corres- pond with the minimum values given in the table below. Cable cross section in Smallest wire bending space in mm Wires per connection terminal...
  • Page 492 Project planning Line and motor cables 9.15.6 AC 400/500 V devices according to USA NEC, V = 3 × AC 460 V: line MDX61B...-5A3 0005 0008 0011 0014 0015 0022 0030 0040 Size Fuses F11/F12/F13 I 15 A Supply system cable L1/L2/L3 AWG14 AWG14 PE conductor...
  • Page 493 Project planning Line and motor cables 9.15.7 AC 230 V devices according to USA NEC, V = 3 × AC 230 V: line MDX61B...-2_3 0015 0022 0037 0055 0075 Size Fuses F11/F12/F13 I 16 A 25 A 25 A 35 A Supply system cable L1/L2/L3 AWG14 AWG12 AWG10...
  • Page 494 Project planning Line and motor cables ® MOVIDRIVE MDX61B...-2_3: MDX61B...-2_3 0015 0022 0037 0055 0075 0110–0300 (at V = 3 × AC 230 V) Maximum motor cable length in m line Shielded cable PWM frequency 4 kHz (P860/ P861) 8 kHz 12 kHz 16 kHz Unshielded line...
  • Page 495 Project planning Line and motor cables 9.15.9 Voltage drop The cable cross section of the motor cable should be selected so the voltage drop is as small as possible. An excessively large voltage drop means that the full motor torque is not achieved. The expected voltage drop can be determined using the following tables (the voltage drop can be calculated in proportion to the length if the cables are shorter or longer): Line...

  • Page 496: Group Drive In Vfc Mode

    Project planning Group drive in VFC mode 9.16 Group drive in VFC mode In VFC & group operating mode, a group of asynchronous motors can be operated on one inverter. In this operating mode, the inverter operates without slip compensation and with a constant V/f ratio.

  • Page 497: Connecting Explosion-Proof Ac Motors

    Project planning Connecting explosion-proof AC motors 9.17 Connecting explosion-proof AC motors Observe the following instructions when connecting explosion-proof AC motors to ® MOVIDRIVE B drive inverters: • The inverter must be installed outside of the potentially explosive atmosphere. • Observe industry and country-specific regulations. •...
  • Page 498 Project planning EMC-compliant installation in accordance with EN 61800-3 Limit class C3 EMC-compliant installation according to EN  61800‑3, limit class C3, is achieved as follows for size 7: Limit class C3 Motor end Line end Size 7 Size 7 1. Option Output choke HD005 No measure required 2.
  • Page 499 Project planning EMC-compliant installation in accordance with EN 61800-3 9.18.4 Block diagram of class C1 limit MOVIDRIVE ® F11 F12 F13 U1 V1 W1 ND... U2 V2 W2 NF...-... L1' L2' L3' MOVIDRIVE ® MOVIDRIVE ® HF...-403 HF...-503 U1 V1 W1 V5 HF..

  • Page 500: Hf... Output Filter Type

    Project planning HF… output filter type For more information, refer to the publication entitled Drive Engineering – Practical Im- plementation, Electromagnetic Compatibility. You can order the publication from SEW‑EURODRIVE. 9.19 HF… output filter type 9.19.1 Important information Observe the following instructions when using output filters: •...
  • Page 501 Project planning HF… output filter type Installation, connection and operation INFORMATION • Install output filters next to the corresponding inverter. Leave a ventilation space of at least 100 mm below and above the output filter. • Limit the connection cable between the inverter and output filter to the absolute minimum length required.
  • Page 502 Project planning HF… output filter type connection Operation without U connection: • Approved only for PWM frequency 4 kHz or 8 kHz. HF... ® MOVIDRIVE U V W PE HF...-403 = 4/8 kHz HF...-503 U V W L1 L2 L3 U V W U1 V1 W1 U2 V2 W2 L1 L2 L3 PE...
  • Page 503 Project planning HF… output filter type The increased power requirement causes an additional load on the inverter. Take this aspect into account during project planning of the drive. Failure to comply with this as- pect may cause the inverter to shut down due to overload. ®...
  • Page 504 Project planning HF… output filter type The procedure for selecting the PWM frequency and checking the inverter is summar- ized in the following figure. Selecting the PWM frequency Noise-sensitive and DC link connection environment in which HF is used (not motor!) Shielded Motor cable type Unshielded...

  • Page 505: Electronics Cables And Signal Generation

    Project planning Electronics Cables and Signal Generation 9.20 Electronics Cables and Signal Generation • The electronics terminals of the basic device are suitable for the following cross sections: – For single core 0.20 – 2.5 mm (AWG24 – 12) – For double core 0.20 – 1 mm (AWG24 – 17) Route electronics cables separately from power cables, contactor control cables or braking resistor cables.

  • Page 506: External Voltage Supply Dc 24 V

    Project planning External voltage supply DC 24 V 9.21 External voltage supply DC 24 V 9.21.1 General information ® The internal switched-mode power supply of MOVIDRIVE B has a maximum power of 29 W. An external DC 24 V power supply unit must be connected if a higher power is needed due to installed options.
  • Page 507 Project planning External voltage supply DC 24 V 9.21.2 Power demand The power values of the options are basic values without load on the inputs and out- puts. INFORMATION • The load of the outputs depends on the connected consumer. •...
  • Page 508 Project planning External voltage supply DC 24 V Example 1 ® MOVIDRIVE MDX61B0022-5A3-4-00 (size 1) with fieldbus interface option type ® DFI11B. MOVIDRIVE B supplies the digital inputs DI00 (controller inhibit), DI01 (CW/ Stop), DI02 (CCW/Stop), DI03 (Enable/Stop) with voltage. The motor brake is con- trolled via DB00.

  • Page 509: Parameter Set Switchover

    Project planning Parameter set switchover 9.22 Parameter set switchover This function serves for operating two motors on one inverter using two different para- meter sets. The parameter set changeover is performed via a digital input or fieldbus. A digital in- put must be programmed to the "Parameter set switchover"...

  • Page 510: Priority Of The Operating States And Link Between Control Signals

    Project planning Priority of the operating states and link between control signals 9.23 Priority of the operating states and link between control signals 9.23.1 Priority of the operating states Priority high Controller inhibit Rapid stop Hold control Stop Enable Priority of the operating states 9.23.2 Interrelation between control signals The following table shows the interrelation between control signals.

  • Page 511: Limit Switches

    Project planning Limit switches 9.24 Limit switches 9.24.1 Limit switch processing Limit switch processing makes sure that the travel range of a drive is observed. To do this, it is possible to program the digital inputs to the functions "/limit switch positive" and "/limit switch negative".

  • Page 512: General Information

    General information About this documentation General information 10.1 About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is written for all employees who assemble, install, start up, and service this product. Make sure this documentation is accessible and legible.

  • Page 513: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 10.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action.

  • Page 514: Product Names And Trademarks

    General information Product names and trademarks 10.6 Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. 10.7 Copyright notice © 2017 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

  • Page 515: Safety Notes

    Safety notes General Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the plant and its opera- tion, as well as persons who work independently on the device, have read through the operating instructions carefully and understood them.

  • Page 516: Designated Use

    Safety notes Designated use 11.3 Designated use Drive inverters are components intended for installation in electrical systems or ma- chines. In case of installation in machines, startup of the inverters (meaning the start of desig- nated use) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC;...

  • Page 517: Electrical Connection

    Safety notes Electrical connection 11.6 Electrical connection Observe the applicable national accident prevention guidelines when working on live inverters (e.g. BGV A3). Electrical installation must be carried out in compliance with pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional in- formation, refer to the applicable documentation.
  • Page 518 Safety notes Operation WARNING Electric shock due to charged capacitors. Dangerous voltage levels may still be present inside the device and at the terminals up to 10 minutes after disconnection from the power supply. Severe or fatal injuries. • Wait for 10 minutes after the frequency inverter has been separated from the voltage supply.

  • Page 519: Device Structure

    Device structure Type designation, nameplates and scope of delivery Device structure 12.1 Type designation, nameplates and scope of delivery 12.1.1 Type designation ® The following diagram shows the type designation of the MOVIDRIVE MDX60/61B inverter: MDX60 B 0011 - 5 A 3 - 4 00 Design 00 = Standard 0T = Application...
  • Page 520 Device structure Type designation, nameplates and scope of delivery 12.1.4 System nameplate for sizes 1 – 7 The system nameplate is attached to MDX61B.. as follows: • On the side of the device in size 1 – 6 • On the upper front cover of size 7 18014400309212299 12.1.5 Power section nameplate for sizes 1 – 7...

  • Page 521: Scope Of Delivery

    Device structure Scope of Delivery 12.1.6 Control unit nameplate for sizes 1 – 7 The control unit nameplate is attached to the front of MDX61B.. size 1 – 7. 9007201054503051 12.1.7 Option card nameplate 9007201054506123 12.2 Scope of Delivery 12.2.1 Sizes 0 – 7 • Connector housing for signal terminals (X10 – X17), connected. •...
  • Page 522 Device structure Scope of Delivery 12.2.3 Sizes 1 – 7 • 1 set of shield clamps for signal cable, not installed. The set of shield clamps com- prises: – 1 shield clamp for signal cable (1 contact clip) – 2 contact clips –...

  • Page 523: Size 0

    Device structure Size 0 12.3 Size 0 MDX60/61B-5A3 (AC 400/500 V devices): 0005/0008/0011/0014 [15] [14] [13] [12] [11] [10] [16] [17] [18] [20] [19] 2205806347 *View of the bottom of the device [1] Power shield clamp for supply system connection and DC link connection [2] X4: Connection for DC link coupling -U and PE connection, separable [3] X1: Power supply connection L1, L2, L3 and PE connection, separable...

  • Page 524: Size 1

    Device structure Size 1 12.4 Size 1 MDX61B-5A3 (AC 400/500 V devices): 0015/0022/0030/0040 MDX61B-2A3 (AC 230 V devices): 0015/0022/0037 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205808267 [1] X1: Power supply connection 1/L1, 2/L2, 3/L3, separable [2] X4: Connection for DC link coupling -U , separable [3] Fieldbus slot [4] Expansion slot...
  • Page 525 Device structure Size 1 [15] Grounding screw M4 × 14 [16] DIP switches S11 – S14 [17] XT: Slot for DBG60B keypad or USB11A/UWS21B serial interface [18] 7-segment display [19] Memory card ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 526: Size 2S

    Device structure Size 2S 12.5 Size 2S MDX61B-5A3 (AC 400/500 V devices): 0055/0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205796747 [1] X1: Line connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Memory card [4] Fieldbus slot [5] Expansion slot...
  • Page 527 Device structure Size 2S [16] Grounding screw M4 × 14 [17] DIP switches S11 – S14 [18] XT: Slot for DBG60B keypad or USB11A/UWS21B serial interface [19] 7-segment display ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 528 Device structure Size 2 12.6 Size 2 MDX61B-5A3 (AC 400/500 V devices): 0110 MDX61B-2A3 (AC 230 V devices): 0055/0075 [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205794827 [1] X1: Line connection 1/L1, 2/L2, 3/L3 [2] X4: Connection for DC link coupling –U and PE connection [3] Fieldbus slot [4] Expansion slot...
  • Page 529 Device structure Size 2 [12] X13: Signal terminal strip terminal strip for digital inputs and RS485 interface [13] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage [14] X12: Signal terminal strip system bus (SBus) [15] Grounding screw M4 × 14 [16] DIP switches S11 – S14 [17] XT: Slot for DBG60B keypad or USB/11AUWS21B serial interface [18] 7-segment display...

  • Page 530: Size 3

    Device structure Size 3 12.7 Size 3 Size 3 is available in 2 hardware designs that can be distinguished using the name- plate. MDX61B-503 (AC 400/500 V devices): 0150/0220/0300 MDX61B-203 (AC 230 V devices): 0110/0150 The version before the redesign does not have entries in the status fields 2 and 5 of the nameplate.
  • Page 531 Device structure Size 3 [5] Expansion slot [6] Encoder slot [7] X3: Braking resistor connection 8/+R, 9/–R [8] X2: Motor connection 4/U, 5/V, 6/W [9] Shield clamp for signal cables and PE connection [10] X17: Signal terminal block for safety contacts of drive safety function STO [11] X10: Signal terminal strip for digital outputs and TF/TH input [12] X16: Signal terminal strip digital inputs and outputs [13] X13: Signal terminal strip terminal strip for digital inputs and RS485 interface...
  • Page 532 Device structure Size 3 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 19300062475 [1] PE connection [2] X1: Line connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling -U [4] Fieldbus slot [5] Expansion slot [6] Encoder slot [7] X3: Braking resistor connection 8/+R, 9/–R [8] X2: Motor connection 4/U, 5/V, 6/W...
  • Page 533 Device structure Size 3 [20] Memory card ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 534 Device structure Size 4 12.8 Size 4 MDX61B-503 (AC 400/500 V devices): 0370/0450 MDX61B-203 (AC 230 V devices): 0220/0300 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205800587 [1] PE connection [2] X1: Line connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot...
  • Page 535 Device structure Size 4 [16] X12: Signal terminal strip system bus (SBus) [17] Grounding screw M4 × 14 [18] DIP switches S11 – S14 [19] XT: Slot for DBG60B keypad or USB11A/UWS21B serial interface [20] 7-segment display [21] Memory card ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 536 Device structure Size 5 12.9 Size 5 MDX61B-503 (AC 400/500 V devices): 0550/0750 [21] [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205802507 [1] PE connection [2] X1: Line connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling –U and PE connection [4] Fieldbus slot [5] Expansion slot...
  • Page 537 Device structure Size 5 [14] X13: Signal terminal strip terminal strip for digital inputs and RS485 interface [15] X11: Signal terminal strip for setpoint input AI1 and 10 V reference voltage [16] X12: Signal terminal strip system bus (SBus) [17] Grounding screw M4 × 14 [18] DIP switches S11 – S14 [19] XT: Slot for DBG60B keypad or USB11A/UWS21B serial interface [20] 7-segment display...

  • Page 538: Size 6

    Device structure Size 6 12.10 Size 6 MDX61B-503 (AC 400/500 V devices): 0900/1100/1320 [20] [19] [18] [17] [16] [15] [14] [13] [12] [11] [10] 2205804427 [1] PE connection [2] X1: Line connection 1/L1, 2/L2, 3/L3 [3] X4: Connection for DC link coupling -U [4] Fieldbus slot [5] Expansion slot [6] Encoder slot...
  • Page 539 Device structure Size 6 [17] DIP switches S11 – S14 [18] XT: Slot for DBG60B keypad or USB11A/UWS21B serial interface [19] 7-segment display [20] Memory card ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 540 Device structure Size 7 12.11 Size 7 12.11.1 Control unit MDX61B-503 (AC 400/500 V devices): 1600/2000/2500 [19] [17] [16] [15] [14] [13] [12] [11] [10] 2077051275 [4] Fieldbus slot [5] Expansion slot [6] Encoder slot [7] Shield clamp for signal cables [8] X17: Signal terminal block for safety contacts of drive safety function STO [9] X10: Signal terminal strip for digital outputs and TF/TH input [10] X16: Signal terminal strip digital inputs and outputs...
  • Page 541 Device structure Size 7 12.11.2 Power section MDX61B-503 (AC 400/500 V devices): 1600/2000/2500 2077053963 [1] PE connection rail (thickness = 10 mm) [2] X1: Line connection 1/L1, 2/L2, 3/L3 [3] X3: Braking resistor connection 8/+R, 9/–R [4] X2: Motor connection 4/U, 5/V, 6/W [5] -U : Only with DC link adapter accessory ®...
  • Page 542 Device structure Size 7 12.11.3 DC power supply unit MDX61B-503 (AC 400/500 V devices): 1600/2000/2500 [2] 5x 20089692683 [1] DC power supply unit [2] Screw Connections for power supply unit (PE L1 L2 L3) • Cross section: 6 mm • Tightening torque ≤ 4 mm = 0.5 Nm •...
  • Page 543 Device structure MOVIDRIVE® MDX62B motor inverter size 7 MOVIDRIVE ® MDX62B motor inverter size 7 ® 12.12 MOVIDRIVE MDX62B motor inverter size 7 12.12.1 Control unit MDX62B-503 (AC 400/500 V devices): 1600 / 2000 / 2500 [19] [17] [16] [15] [14] [13] [12]...
  • Page 544 Device structure MOVIDRIVE® MDX62B motor inverter size 7 12.12.2 Power section MDX62B-503 (AC 400/500 V devices): 1600 / 2000 / 2500 3956576011 [1] PE connection rail (thickness = 10 mm) [2] X3: Braking resistor connection 8/+R, 9/–R [3] X2: Motor connection 4/U, 5/V, 6/W [4] -U : Only with DC link adapter accessory ®...
  • Page 545 Device structure MOVIDRIVE® MDX62B motor inverter size 7 12.12.3 DC power supply unit MDX62B-503 (AC 400/500 V devices): 1600 / 2000 / 2500 [2] 5x 9007201561717259 [1] DC power supply unit [2] Screw ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 546: Movidrive

    Installation Installation instructions for the basic unit Installation ® MOVIDRIVE B application inverters are exclusively suitable for control cabinet install- ation according to the degree of protection. 13.1 Installation instructions for the basic unit 13.1.1 General installation notes for size 0 – 6 The retaining screws [1] and [2] are screwed into the prepared mounting grid in the control cabinet but not tightened.
  • Page 547 Installation Installation instructions for the basic unit 4. Tighten the retaining screws [1] and [2]. Installation notes for size 7 SEW‑EURODRIVE recommends the following SEW accessories for control cabinet in- ® stallation of MOVIDRIVE size 7: • Mounting base to be installed under the basic device –...
  • Page 548 Installation Installation instructions for the basic unit 13.1.2 Tightening torques Power terminal tightening torques Only use original connection elements. Note the permitted tightening torques for ® MOVIDRIVE power terminals. Size Tightening torque 0, 1 and 2S 4 and 5 14.0 20.0 70.0 •...
  • Page 549 Installation Installation instructions for the basic unit 13.1.3 Minimum clearance and mounting position • Leave at least 100 mm clearance above and below the device for optimum cool- ing. Make sure air circulation in the clearance is not impaired by cables or other in- stallation equipment.
  • Page 550 Installation Installation instructions for the basic unit 13.1.5 Fuses and residual current devices • Install the fuses at the beginning of the supply system lead after the supply bus junction (observe the wiring diagram for basic device, power section and brake). •...
  • Page 551 Installation Installation instructions for the basic unit 13.1.7 PE connection (EN 61800-5-1) Earth-leakage currents ≥ 3.5 mA may occur during normal operation. To meet the re- quirements of EN 61800‑5‑1 observe the following: • Supply system lead < 10 mm Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper pro- tective earth conductor with a cross section of 10 mm •...
  • Page 552 Installation Installation instructions for the basic unit 13.1.10 Unit output NOTICE ® MOVIDRIVE B can suffer irreparable damage if you connect capacitive loads. • Only connect ohmic/inductive loads (motors). • Never connect capacitive loads. 1804838667 13.1.11 Permitted mounting the braking resistors WARNING Non-permissible installation might lead to an accumulation of heat in the braking res- istor due to reduced convection.
  • Page 553 Installation Installation instructions for the basic unit Grid resistors You must fulfill the following requirements for mounting the grid resistors: •    Permitted: Mounting on horizontal surfaces. •   Permitted: Mounting on vertical surfaces with terminals pointing downwards when there is a perforated sheet at the top. •...
  • Page 554 Installation Installation instructions for the basic unit Wire resistors You must fulfill the following requirements for mounting the wire resistors: •    Permitted: Mounting on horizontal surfaces. •   Permitted: Mounting on vertical surfaces when there is a perfor- ated sheet at the top or connection terminals at the bottom •...
  • Page 555 Installation Installation instructions for the basic unit WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P Risk of burns and fire. • Choose a suitable installation location. Braking resistors are usually mounted on top of the control cabinet.
  • Page 556 Installation Installation instructions for the basic unit 1804841739 Correct shield connection using metal clamp (shield clamp) or cable gland • You can also use earthed sheet-metal ducts or metal pipes to shield the cables. Route the power and signal cables separately. •...
  • Page 557 Installation Installation instructions for the basic unit NF.. line filter • The NF.. line filter option can be used to maintain the class C1 limit for ® MOVIDRIVE MDX60B/61B in size 0 – 5. ® • Do not switch between the line filter and MOVIDRIVE MDX60B/61B.
  • Page 558 Installation Installation instructions for the basic unit HD... output choke • Install the output choke close to the inverter but outside the minimum clearance for cooling. • For HD001  –  HD003: Route all three phases (U, V, W) of the motor cable [1] through the output choke.
  • Page 559 Installation Installation instructions for the basic unit 13.1.16 Installation notes for size 6 ® MOVIDRIVE devices in size 6 (0900  –  1320) have one fixed lifting eye [1]. Use a crane and the lifting eye [1] to install the device. WARNING Suspended load.
  • Page 560 Installation Installation instructions for the basic unit WARNING Suspended load. Danger of fatal injury if the load falls. • Do not stand under the suspended load. • Secure the danger zone. • Always use all 4 lifting eyes. • Align the lifting eyes with the direction of tension >...
  • Page 561 Installation Installation instructions for the basic unit 13.1.18 Optional scope of delivery for size 7 DLS11B mounting base The mounting base DLS11B with mounting material [9] (part no.: 18226027) is used ® ® to install MOVIDRIVE B, size 7 on the floor of the control cabinet. MOVIDRIVE size 7 must be screwed onto the mounting base immediately after installation (see fol- ®...
  • Page 562 Installation Installation instructions for the basic unit • Place the lock washer [5] and the washer [6] onto the socket head screw [4] M8×30. • Insert the preassembled socket head screw through the mounting hole. • Screw the M8 nut [8] onto the socket head screw. Tightening torque 20 Nm. Apply thread locking compound.
  • Page 563 Installation Installation instructions for the basic unit DLH11B wall bracket ® The wall bracket DLH11B [13] (part no: 18226108) is used to attach MOVIDRIVE ® size 7 to the wall (see following figure). Do not take MOVIDRIVE B size 7 into opera- tion until the installation of the device is complete.
  • Page 564 Installation Installation instructions for the basic unit The installation material for wall mounting is not included in the delivery of SEW-EURODRIVE. ® Proceed as follows to fasten the wall bracket [13] to MOVIDRIVE B size 7: 1. Loosen (not unscrew!) the 4 retaining screws of the front cover [1] until you can lift it off.
  • Page 565 Installation Installation instructions for the basic unit Dimension drawing for DLH11B wall bracket 320 (12.6) 14 (0.55) 320 (12.6) 640 (25.2) 700 (47.56) 9007201676959499 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 566 Installation Installation instructions for the basic unit DLK11B air duct An optional DLK11B air duct (part no.: 18226035) is available to dissipate heat of ® MOVIDRIVE B size 7. Install the air duct in such a way that it points vertically up- wards (see figure below).
  • Page 567 Installation Installation instructions for the basic unit 2Q DLZ12B DC link adapter The DC link adapter 2Q DLZ12B (part no.: 18227295) can be used to provide a DC link connection at the bottom of the device: [2] 4x 9007201531077515 1. Loosen the 4 screws of both the upper and lower cover and remove them. 2.
  • Page 568 Installation Installation instructions for the basic unit 9. Position the 4 screws of the mounting lug -U and +U on the insulating spacer. 10. Tighten all screws of the mounting lug -U and +U 11. Replace the covers. ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 569 Installation Installation instructions for the basic unit 4Q DLZ14B DC link adapter The DC link adapter 4Q DLZ14B (part no.: 18227287) can be used to provide a DC link connection at the bottom of the device: 9007201531075595 1. Loosen the 4 screws of the upper cover and remove it. 2.
  • Page 570 Installation Installation instructions for the basic unit Side panel for DC link coupling To connect 2 devices via the DLZ11B or DLZ31B DC link coupling side by side, the ® side panel of MOVIDRIVE must be opened. ® Proceed as follows to prepare MOVIDRIVE for the side-by-side connection: CAUTION Sharp edges...
  • Page 571 Installation Installation instructions for the basic unit DLZ11B DC link coupling You can use the DLZ11B DC link coupling to connect 2 size 7 devices side by side. The DLZ11B DC link coupling is available in three different lengths: • 100 mm (part number: 18231934) •...
  • Page 572 Installation Installation instructions for the basic unit • Tip the DC link connection into the second device from above 9007201531079435 • Insert the 200  mm and 300  mm DC link connection into the one device skewed up to the stop. ®...
  • Page 573 Installation Installation instructions for the basic unit • Tip the DC link connection into the second device from above 3919719051 ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 574 Installation Installation instructions for the basic unit • Screw the DC link coupling to one device first. Then attach it to the other devices. • Tighten the screws. • Replace the covers. 6. Screw the DC link coupling to one device first. Then attach it to the other devices. 7.
  • Page 575 Installation Installation instructions for the basic unit 8. Replace the covers. 9007201531079435 9. Insert the 200 mm and 300 mm DC link connection into the one device skewed up to the stop. ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 576 Installation Installation instructions for the basic unit 10. Tip the DC link connection into the second device from above 3919719051 11. Screw the DC link coupling to one device first. Then attach it to the other devices. 12. Tighten the screws. ®...
  • Page 577 Installation Installation instructions for the basic unit 13. Replace the covers. DLZ31B DC link coupling To connect a device in size 7 and a smaller size side by side, you can use the DLZ31B DC link coupling (part number: 18236286): 3435514891 1.
  • Page 578 Installation Installation instructions for the basic unit 5. Mount the DC link coupling to the side panel of the size 7 device with 2 tapping screws. 3435511051 Insert the DC link connections into the devices. Observe the arrangement of the con- ductor rails depending on the mounting position.
  • Page 579 Installation Installation instructions for the basic unit Connection options per conductor rail You have the following options to connect the conductor rail: • 2 bores with a 7 mm diameter • 1 bore with an 11 mm diameter Observe the following installation notes in addition: •...
  • Page 580 Installation Installation instructions for the basic unit DLZ31B DC link coupling dimension drawing The following figure shows the dimensions of the DLZ31B DC link coupling. 265 (10.43) 219.5 (8.64) 95.5 (3.76) WARNING CAUTION HOT Surface- 10 min Risk of Burn Risk of Electric Shock 211 (8.31) 109 (4.29)
  • Page 581 Installation Installation instructions for the basic unit Conversion to motor inverter ® A MOVIDRIVE MDX61B inverter can be used as MDR62B motor inverter. The follow- ing applications can be considered: • Supply via MDR61B regenerative power supply ® • Supply via MOVIDRIVE MDX61B connection type B Proceed as follow to operate an inverter as MDX62B motor inverter: 3437047051...

  • Page 582: Removing/Installing The Keypad

    Installation Removing/installing the keypad 13.2 Removing/installing the keypad 13.2.1 Removing the keypad Proceed as follows: STOP 1804920715 1. Unplug the connection cable from the XT slot. 2. Carefully push the keypad downwards until it comes off the upper fixture on the front cover.

  • Page 583: Removing/Installing The

    Installation Removing/installing the front cover 13.3 Removing/installing the front cover 13.3.1 Removing the front cover Proceed as follows to remove the front cover: 1804955147 1. If a keypad is installed, remove it first. 2. Press the grooved clip on top of the front cover. 3.
  • Page 584 Installation Removing/installing the front cover 13.3.2 Installing the front cover Proceed as follows to install the front cover: BG1 - 7 1804958219 1. Insert the underside of the front cover into the support. 2. Keep the grooved clip on top of the front cover pressed down. 3.

  • Page 585: Information Regarding Ul

    Installation Information regarding UL 13.4 Information regarding UL INFORMATION Due to UL requirements, the following chapter is always printed in English independ- ent of the language of the documentation. 13.4.1 Field wiring power terminals • Use 75 °C copper wire only - models with suffix 0075, 0110, 0370, 0450, 0550, 0750, 0900, 1100, 1320, 1600, 2000, 2500.
  • Page 586 Installation Information regarding UL 13.4.3 Branch circuit protection Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. AC 400/500 V devices Three Phase 380 V –...
  • Page 587 Installation Information regarding UL Three Phase 380 V – 500 V Voltage Range SCCR: 200 kA/ 500 V SCCR: 200 kA/ 500 V SCCR: 65 kA/ 480 V: SCCR: 65 kA/ 460 V when protected by: when protected by when protected by when protected by: Model Non Semiconductor Inverse-Time Circuit Type E Combination Motor Controller...
  • Page 588 Installation Information regarding UL 13.4.5 Ambient temperature The units are suitable for an ambient temperature of 40 °C, max. 60 °C with derated output current. To determine output current rating at higher than 40 °C, the output current should be derated 2.5 % per °C between 40 °C and 50 °C, and 3 % per °C between 50 °C and 60 °C.

  • Page 589: Shield Clamps

    Installation Shield clamps 13.5 Shield clamps 13.5.1 Shield clamp for power section, size 0 ® A set of shield clamps is supplied as standard for the power section of MOVIDRIVE MDX60B/61B size 0. The shield clamps are not yet installed. Install the shield clamps for the power section as follows: •...
  • Page 590 Installation Shield clamps 13.5.2 Shield clamp for power section, size 1 ® A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1. Install this shield clamp on the power section together with the retain- ing screws of the device.
  • Page 591 Installation Shield clamps 13.5.4 Shield clamp for power section, sizes 3 to 7 ® No shield clamps for the power section are supplied with MOVIDRIVE MDX61B sizes 3  –  7. Use commercially available shield clamps for installing the shielding of motor and brake cables.
  • Page 592 Installation Shield clamps Size 1 to 7 1805401483 [1] Contact clip(s) [2] Retaining screw(s) for contact clips [3] Shield plate [4] Retaining screw for shield terminal ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 593: Touch Guard For Power Terminals

    Installation Touch guard for power terminals 13.6 Touch guard for power terminals WARNING Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the device if the touch guard is not installed. 13.6.1 Size 2S ®...
  • Page 594 Installation Touch guard for power terminals 13.6.2 Size 3 The new hardware versions of size 3 can be recognized by the entries in the status fields 2 and 5 on the nameplate of the power section. Older hardware versions do not have entries in the status fields 2 and 5.
  • Page 595 Installation Touch guard for power terminals Heat shrink tubing The size 3 inverters have degree of protection IP20 if all power cables (connections X1, X2, X3, X4) are covered with a heat shrink tubing as shown in the following illus- tration.
  • Page 596 Installation Touch guard for power terminals 13.6.3 Sizes 4 and 5 ® IP20 is achieved for MOVIDRIVE MDX61B sizes 4 and 5 (AC  500  V devices: MDX61B0370/0450/0550/0750; AC 230 V devices: MDX61B0220/0300), as soon as one of the following conditions is fulfilled: •...
  • Page 597 Installation Touch guard for power terminals For additional information on the X1, X2, X3 and X4 power terminals, refer to chapter "Technical data". ® System Manual – MOVIDRIVE MDX60B/61B...
  • Page 598 Installation Touch guard for power terminals 13.6.4 Sizes 4 – 6 ® MOVIDRIVE size 4 (AC  500  V devices: MDX61B0370/0450; AC 230  V devices: MDX61B0220/0300), size (MDX61B0550/0750) size (MDX61B0900/1100/1320), two touch guards with eight retaining screws are supplied as standard. Install the touch guard on both safety covers of the power terminals. ®...
  • Page 599 Installation Touch guard for power terminals 13.6.5 Size 7 Installing the touch guard DLB21B ® Degree of protection IP20 is achieved for MOVIDRIVE MDX61B size 7 when the touch guard DLB21B (part no 18226086) is trimmed to size by the customer and mounted in front and behind the power connections.

  • Page 600: Wiring Diagrams For Basic Device

    Installation Wiring diagrams for basic device 13.7 Wiring diagrams for basic device 13.7.1 Power section (sizes 0 – 6) and brake F11/F12/F13 Protective earth (shield) (AC-3) L1 L2 NF ... line filter option L1' L2' L3' DC link connection*** F14/F15 F14/F15 L1 L2 L3 F14/F15...
  • Page 601 Installation Wiring diagrams for basic device 13.7.2 Power section and DC power supply unit (size 7) For connecting the brake, refer to the wiring diagram of size 1 – 6. F11/F12/F13 F21/F22/F23 (AC-3) L1 L2 NF... line filter option L1' L2' L3' L1 L2 L3 Power section power...
  • Page 602 Installation Wiring diagrams for basic device 13.7.3 Brake rectifier in control cabinet Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet. Joint in- stallation is only permitted with shielded power cables. 13.7.4 Braking resistor BW...
  • Page 603 Installation Wiring diagrams for basic device 13.7.5 MDX60B/61B signal terminals Control unit Changeover I-signal <-> U-signal * S 11 Keypad Serial interface System bus terminating resistor S 12 option option XT: 9.6 kBaud <-> 57.6 kBaud S 13 DBG60B e.g. USB11A S 14 Frequency input active ON OFF*...
  • Page 604 Installation Wiring diagrams for basic device DGND (X10, X12, X13, X16, X17) is connected with PE as standard (tapped hole, see chapter "Device structure"). You can establish electrical isolation by removing the M4 × 14 grounding screw. When using a DCS21B/22B/S31B/32B and DEU21B option card, electrical isolation is not possible. External voltage supply via X:10 only for sizes 0 – 6.
  • Page 605 Installation Wiring diagrams for basic device 13.7.6 Description of terminal functions on the basic device (power section and control unit) Terminal Function X1:1/2/3 L1/L2/L3 (PE) Line connection X2:4/5/6 U/V/W (PE) Motor connection X3:8/9 +R/-R (PE) Braking resistor connection (PE) DC link connection 9,10,11,12 L1/L2/L3/PE Connection of switched-mode power supply (only for size 7)
  • Page 606 Installation Wiring diagrams for basic device Terminal Function X10:9 VI24 Input DC+24 V voltage supply (backup voltage depending on options, unit diagnosis when supply system off) X10:10 DGND Reference potential for binary signals Information on X:10.9: Only connect external backup voltage DC +24 V to sizes 0 – 6. With size 7, the DC power supply unit must be connected to the supply system.

  • Page 607: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters 13.8 Assignment of braking resistors, chokes and filters 13.8.1 AC 400/500 V devices, size 0 ® MOVIDRIVE MDX60/61B...-5A3 0005 0008 0011 0014 Size Braking resistors Tripping current Part number Part number BW... / BW...
  • Page 608 Installation Assignment of braking resistors, chokes and filters 13.8.2 AC 400/500 V devices, sizes 1, 2S, and 2 ® MOVIDRIVE MDX61B...-5A3 0015 0022 0030 0040 0055 0075 0110 Size Braking resistors Tripping current Part number Part number BW... / BW..-..-T BW...
  • Page 609 Installation Assignment of braking resistors, chokes and filters 13.8.3 AC 400/500 V devices, sizes 3 and 4 ® MOVIDRIVE MDX61B...-503 0150 0220 0300 0370 0450 Size Braking resistors Tripping current Part number Part number Part number BW... / BW... BW...-...-T BW...-...-P BW...-...-T BW...-...-P...
  • Page 610 Installation Assignment of braking resistors, chokes and filters 13.8.4 AC 400/500 V devices, sizes 5 – 7 ® MOVIDRIVE MDX61B...-503 0550 0750 0900 1100 1320 1600 2000 2500 Size Braking resistors Tripping current Part number BW...-...-T BW...-...-T BW106-T = 47.4 A 18200834 BW206-T = 54.8 A 18204120 BW1.4-170 = 110 A 13301527...
  • Page 611 Installation Assignment of braking resistors, chokes and filters 13.8.5 AC 230 V devices, sizes 1 – 4 ® MOVIDRIVE MDX61B...-2_3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size Braking resistors Tripping current Part number Part number BW...-.../ BW... BW...-...-T BW...-...-T BW...-...-P BW039-003 = 2.7 A...

  • Page 612: Connecting The System Bus (Sbus 1)

    Installation Connecting the system bus (SBus 1) 13.9 Connecting the system bus (SBus 1) Max. 64 CAN bus stations can be addressed via system bus (SBus). Use a repeater after 20 or 30 stations, depending on the length of the cables and the cable capacit- ance.
  • Page 613 Installation Connecting the system bus (SBus 1) Connecting the shield • Connect the shield to the electronics shield clamp on the inverter or the master controller and make sure it is connected over a wide area at both ends. Cable length •...

  • Page 614: 13.10 Connecting The Rs485 Interface

    Installation Connecting the RS485 interface 13.10 Connecting the RS485 interface The RS485 interface (X13:ST11, ST12) can be used for connecting max. 32 ® ® MOVIDRIVE devices, e.g. for master/slave operation, or 31 MOVIDRIVE devices and a higher-level controller (PLC). The baud rate is set to 9.6 baud by default. 13.10.1 Wiring diagram of the RS485 interface (X13) X13: X13:...

  • Page 615: 13.11 Connecting The Dwe11B/12B Interface Adapter

    Installation Connecting the DWE11B/12B interface adapter 13.11 Connecting the DWE11B/12B interface adapter 13.11.1 Part number and description • DWE11B, part number 01881876 The interface adapter DWE11B (HTL  →  TTL) in the form of an adapter cable is used to connect single-ended HTL encoders to the DEH11B/DEH21B options. Only the A, B and C tracks are connected.

  • Page 616: Connecting The Uws21B Interface Adapter (Rs232 ↔ Rs485)

    Installation Connecting the UWS21B interface adapter (RS232 ↔ RS485) 13.12 Connecting the UWS21B interface adapter (RS232 ↔ RS485) 13.12.1 Part number Interface adapter option UWS21B: 18204562 13.12.2 Scope of Delivery The scope of delivery for the UWS21B option includes: • UWS21B device ®...
  • Page 617 Installation Connecting the UWS21B interface adapter (RS232 ↔ RS485) 13.12.4 Connecting UWS21B to PC • Use the connection cable supplied (shielded RS232 standard interface cable) to connect the UWS21B option to the PC. • The following figure shows the connection cable between UWS21B and PC (1:1 connection).

  • Page 618: 13.13 Connecting The Usb11A Interface Adapter

    Installation Connecting the USB11A interface adapter 13.13 Connecting the USB11A interface adapter 13.13.1 Part number Interface adapter option USB11A: 08248311 13.13.2 Scope of Delivery • The scope of delivery for the USB11A includes: – USB11A interface adapter – USB connection cable PC – USB11A (type USB A-B) ®...
  • Page 619 Installation Connecting the USB11A interface adapter 13.13.4 Installation ® • Connect the USB11A to a PC and MOVIDRIVE MDX60B/61B using the connec- tion cables supplied. • Insert the enclosed CD into the CD drive of your PC and install the driver. The first free COM port on the PC will be assigned to the USB11A interface adapter.

  • Page 620: 13.14 Option Combinations For Mdx61B

    Installation Option combinations for MDX61B 13.14 Option combinations for MDX61B 13.14.1 Configuration of option slots Size 0 (0005 – 0014) Size 1 – 6 (0015 – 1320) 1806023691 [1] Encoder slot for encoder options [2] Fieldbus option slot for communication options [3] Expansion slot for communication options (only sizes 1 – 6) ®...
  • Page 621 Installation Option combinations for MDX61B 13.14.2 Option card combinations for MDX61B The option cards are different sizes and can only be installed in the matching option slots. Fieldbus interfaces including DHx cannot be combined with one another. The ® following list shows the possible combinations of option cards for MOVIDRIVE MDX61B.
  • Page 622 Installation Option combinations for MDX61B ® Option card Designation MOVIDRIVE MDX61B Encoder slot Fieldbus slot Expansion slot Size 0 – size 7 Size 0 – size 7 Size 1 – size 7 ® DHR41B User-programmable MOVI-PLC advanced controller DHP11B + DHP11B + OST11B (RS485 inter- OST11B DHP11B...

  • Page 623: 13.15 Installing And Removing Option Cards

    Installation Installing and removing option cards 13.15 Installing and removing option cards INFORMATION ® • For MOVIDRIVE MDX61B size 0, only SEW-EURODRIVE is authorized to in- stall or remove option cards. ® • For MOVIDRIVE MDX61B sizes 1 – 7, you can install or remove the option cards yourself.
  • Page 624 Installation Installing and removing option cards 13.15.2 Basic procedure for installing/removing an option card ® The following figure shows the installation of an option card in MOVIDRIVE MDX61B sizes 1 – 7. 9007201196765451 1. Remove the retaining screws holding the card retaining bracket. Pull the card re- taining bracket out evenly from the slot (do not twist!).

  • Page 625: 13.16 Connecting Encoders And Resolvers

    Installation Connecting encoders and resolvers 13.16 Connecting encoders and resolvers INFORMATION Folgen • The following wiring diagrams do not show the view onto the cable end but the ® view onto the connection to motor or MOVIDRIVE • The core colors specified in the wiring diagrams are in accordance with IEC 757 and correspond to the core colors used in the prefabricated cables from SEW‑EURODRIVE.
  • Page 626 Installation Connecting encoders and resolvers 13.16.2 Shield contact Connect the shield of the encoder/resolver cable over a large area. On the inverter Connect the shield on the inverter end in the housing of the D-sub connector (→ fol- lowing figure). 2286956939 On the encoder/resolver Connect the shield on the encoder/resolver side at the respective grounding clamps...

  • Page 627: Connection And Terminal Description Of The Deh11B Option (Hiperface )

    Installation Connection and terminal description of the DEH11B (HIPERFACE®) option Connection terminal description of the DEH11B (HIPERFAC E®) option ® 13.17 Connection and terminal description of the DEH11B option (HIPERFACE 13.17.1 Part number ® Option HIPERFACE encoder card type DEH11B: 08243107 INFORMATION ®...
  • Page 628 Installation Connection and terminal description of the DEH11B (HIPERFACE®) option 13.17.2 Permissible encoders at X:14 Refer to chapter "Connecting external encoders to X:14" (→ 2 634). 13.17.3 Permissible encoders at X:15 The following SEW‑EURODRIVE encoders can be connected to the option ® HIPERFACE encoder card type DEH11B: ®...

  • Page 629: 13.18 Connection And Terminal Description Of The Deh21B Option

    Installation Connection and terminal description of the DEH21B option 13.18 Connection and terminal description of the DEH21B option 13.18.1 Part number Encoder card option DEH21B: 18208185 INFORMATION ® • For detailed information on the DEH21B option, refer to the manual "MOVIDRIVE MDX61B DIP11B/DEH21B absolute encoder cards".

  • Page 630: 13.19 Connection And Terminal Description Of The Deu21B Option

    Installation Connection and terminal description of the DEU21B option 13.19 Connection and terminal description of the DEU21B option 13.19.1 Part number Multi-encoder card option type DEU21B: 01822696 INFORMATION ® • For detailed information on the DEU21B option, refer to the "MOVIDRIVE MDX61B multi-encoder card DEU21B"...
  • Page 631 Installation Connection and terminal description of the DEU21B option INFORMATION • If X14 is used as an incremental encoder simulation output, the switchover (X14:7) must be jumpered with DGND (X14:8). ® • The 24  V encoders from SEW-EURODRIVE (except HTL and HIPERFACE have a wide voltage range (DC ...

  • Page 632: 13.20 Connection And Terminal Description Of The Der11B (Resolver) Option

    Installation Connection and terminal description of the DER11B (resolver) option 13.20 Connection and terminal description of the DER11B (resolver) option 13.20.1 Part number Resolver card option type DER11B: 08243077 INFORMATION ® • The DEU21B, DER11B option can be installed in MOVIDRIVE MDX61B sizes 0 – 7.
  • Page 633 Installation Connection and terminal description of the DER11B (resolver) option 13.20.3 Resolver at X:15 2-pole resolvers, AC 7 V, 7 kHz, can be connected at X15 (resolver input). The gear ratio of the resolver amplitudes must be approximately 0.5 ± 10%. The control dynam- ics decrease if the value is lower;...

  • Page 634: Connecting External Encoders To X:14

    Installation Connecting external encoders to X:14 13.21 Connecting external encoders to X:14 13.21.1 External encoder at DEH11B, DEU21B and DER11B (X:14) The following external encoders can be connected to connector X14 of the DEH11B option and the DER11B option: ® External encoder at DEH11B and DER11B - MOVIDRIVE (X:14) ®...

  • Page 635: 13.22 Connection Of Encoder Options

    Installation Connection of encoder options 13.22 Connection of encoder options 13.22.1 Connection of DEH11B option Encoder connection at X:15 Depending on the motor type and motor configuration, the encoder is connected via plug connector or terminal box. DR71 – 315 Connect the encoder to the option DEH11B as follows: max.
  • Page 636 Installation Connection of encoder options CM71 – 112 with terminal box ® Connect the HIPERFACE encoder to the DEH11B option as follows: max. 100 m A..H / E..H DEH11B, X15: cos+ cos- sin+ sin- DATA- DATA+ TF/TH/KTY+/PK TF/TH/KTY-/PK GYPK RDBU 9007201060812171 ® System Manual –...
  • Page 637 Installation Connection of encoder options Connection of sin/cos and TTL encoders (DC 24 V) The high resolution sin/cos encoders and TTL encoders with DC 24 V supply can also be connected to DEH11B. Proceed as follows to connect sin/cos encoders and TTL encoders with DC 24 V supply to the DEH11B option: max.
  • Page 638 Installation Connection of encoder options 13.22.2 Connection of DER11B (resolver) option to X:15 Terminal assignment/pin assignment CM.. motors: The resolver connections are located in a plug connector or on a 10-pin Wago terminal strip. Plug connector CM..: Intercontec, type ASTA021NN00 10 000 5 000 Terminal/pin Description Core color in prefabricated cable...
  • Page 639 Installation Connection of encoder options 13.22.3 Connection of external encoders to the DEH11B and DER11B options Voltage supply SEW-EURODRIVE encoders with DC 24 V voltage supply (max. DC 180 mA) are con- nected directly to X14. These SEW-EURODRIVE encoders are then powered by the inverter.
  • Page 640 Installation Connection of encoder options Connection of sin/cos and TTL encoders (DC 24 V) Proceed as follows to connect sin/cos encoders and TTL encoders with DC 24 V sup- ply: DEH11B/DER11B, EH1S / EH1R / ES1S / ES1R max. 100 m X14: EV1S / EV1R / ES2R / ES2S 1806336395...

  • Page 641: 13.23 Connection Of Incremental Encoder Simulation

    Installation Connection of incremental encoder simulation 13.23 Connection of incremental encoder simulation 13.23.1 Incremental encoder emulation Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder simulation output. For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8).

  • Page 642: 13.24 Master/Slave Connection

    Installation Master/slave connection 13.24 Master/slave connection 13.24.1 Master/slave connection Connector X14 of the DEH11B, DEU21B or DER11B option can also be used for the "internal synchronous operation" application (master/slave connection of several ® MOVIDRIVE devices). For this purpose, you must jumper "switchover" (X14:7) with DGND (X14:8) on the master end.

  • Page 643: 13.25 Connection And Terminal Description Of The Dio11B Option

    Installation Connection and terminal description of the DIO11B option 13.25 Connection and terminal description of the DIO11B option 13.25.1 Part number Option input/output card type DIO11B: 08243085 INFORMATION • The "input/output card type DIO11B" option is only possible in conjunction with ®...
  • Page 644 Installation Connection and terminal description of the DIO11B option The following figure shows voltage input 24VIN (X23:9) and reference potential DGND (X22:10). DIO11B DGND 24VIN 1806364811 13.25.3 Voltage input n2 The analog setpoint input n2 (AI21/22) can be used as a differential input or as an in- put with AGND reference potential.
  • Page 645 Installation Connection and terminal description of the DIO11B option 13.25.5 Voltage outputs AOV1 and AOV2 Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following figure: DIO11B DIO11B AI21 AI21 AI22 AI22 AGND AGND AOV1 AOV1 AOC1 AOC1 AGND AGND...

  • Page 646: 13.26 Connection And Terminal Description Of The Dfc11B Option

    Installation Connection and terminal description of the DFC11B option 13.26 Connection and terminal description of the DFC11B option 13.26.1 Part number CAN-Bus interface option type DFC11B: 08243174 INFORMATION ® • The "CAN bus interface type DFC11B" option can only be used with MOVIDRIVE MDX61B, not with MDX60B.

  • Page 647: Startup

    Startup General startup instructions Startup 14.1 General startup instructions WARNING Uncovered power connections. Severe or fatal injuries from electric shock. • Install the touch guard according to the regulations. • Never start the device if the touch guard is not installed. 14.1.1 Prerequisite The drive must be configured correctly to ensure that startup is successful.
  • Page 648 Startup General startup instructions 14.1.4 Motor/inverter combinations The following tables indicate which inverter/motor combinations this applies to. 400/500 V devices ® MOVIDRIVE MDX60/61B SEW-EURODRIVE motor In operating mode VFC 0005-5A3-4 DRN80M4 0008-5A3-4 DRN80M4 0011-5A3-4 DRN90S4 0014-5A3-4 DRN90L4 0015-5A3-4 DRN90L4 0022-5A3-4 DRN100LS4 0030-5A3-4 DRN100L4 0040-5A3-4...
  • Page 649 Startup General startup instructions 230 V devices ® MOVIDRIVE MDX60/61B SEW-EURODRIVE motor In operating mode VFC 0015-2A3-4 DRN90L4 0022-2A3-4 DRN100LS4 0037-2A3-4 DRN112M4 0055-2A3-4 DRN132S4 0075-2A3-4 DRN132M4 0110-203-4 DRN160M4 0150-203-4 DRN160L4 0220-203-4 DRN180L4 0300-203-4 DRN200L4 14.1.5 Lifting applications WARNING Danger of fatal injury if the hoist falls. Severe or fatal injuries.

  • Page 650: Preliminary Work And Resources

    Startup Preliminary work and resources 14.2 Preliminary work and resources • Check the installation. • Performing startup with the DBG60B keypad: WARNING Risk of crushing if the motor starts up unintentionally. Severe or fatal injuries. • Ensure that the motor cannot start inadvertently, for  example, by removing the electronics terminal block X13.

  • Page 651: Startup With Dbg60B Keypad

    Startup Startup with DBG60B keypad 14.3 Startup with DBG60B keypad 14.3.1 General information Startup with the DBG60B keypad is only possible in operating modes VFC and V/f. Startup in CFC and SERVO operating modes is only possible using the ® MOVITOOLS MotionStudio engineering software.
  • Page 652 Startup Startup with DBG60B keypad 14.3.2 Choose the required language The following text appears on the display when the keypad is switched on for the first time or after activating the start mode: EURODRIVE The symbol for language selection then appears on the display. 1810055819 Proceed as follows to select the language: •...
  • Page 653 Startup Startup with DBG60B keypad 14.3.3 Startup The figure below shows the keys required for startup. 1810058891 Move up to the next menu item Confirm entry Activate the context menu Move down to the next menu item Change the menu, display mode ↔ edit mode Cancel or abort startup ®...
  • Page 654 Startup Startup with DBG60B keypad 14.3.4 Startup procedure INFORMATION This example refers to a 400 V device. 1. "0" signal at terminal X13:1 (DIØØ "/CONTROL.IN- 0.00rpm HIBIT"), e.g. by disconnecting the electronics terminal 0.000Amp block X13. CONTROLLER IN- HIBIT 2. Press the key to activate the context menu.
  • Page 655 Startup Startup with DBG60B keypad 8. Select the operating mode you require. Press the C36*OPER.MODE key to choose the next parameter. SPEED CONTROL HOIST 9. Select the motor type. If the motor is not listed, select C02*MOTOR TYPE the list "THIRD-PARTY MOTOR". DRN80M42 Press the key to choose the next parameter.
  • Page 656 Startup Startup with DBG60B keypad 12. Enter the following motor nameplate data: • C10* nominal motor current, note the connection type (W or m). • C11* nominal motor power • C12* power factor cos φ • C13* nominal motor speed 13.
  • Page 657 Startup Startup with DBG60B keypad 19. Press the SIGNATURE key to scroll down until the menu item "EXIT" is selected. QUIT BASIC VIEW 20. Confirm your selection using the 0.00rpm key. The basic dis- play appears. 0.000Amp CONTROLLER IN- HIBIT ®...
  • Page 658 Startup Startup with DBG60B keypad 14.3.5 Starting up the speed controller Startup is performed without the speed controller first (→ Section "Startup procedure, steps 1 through 17"). 1. The selected operating mode is displayed. If the set- C00*STARTUP ting is correct, go to the next menu item. PARAMETER SET VFC n-control 2.
  • Page 659 Startup Startup with DBG60B keypad 6. Enter the moment of inertia of the brake and fan. D00* J BRAKE+FAN 1.000 7. Enter the mass moment of inertia of the load (gear unit C20* 10e–4kgm + driven machine) extrapolated for the motor shaft. LOAD MOMENT OF INERTIA 0.200...
  • Page 660 Startup Startup with DBG60B keypad – In the context menu, select the menu item "PARAMETER MODE". Select para- ® meter P807 "MDX → DBG". The parameter set is copied from MOVIDRIVE the DBG60B. ® • The parameter set can now be copied to other MOVIDRIVE devices using the DBG60B.

  • Page 661: Operation Of Movitools Motionstudio

    Startup Operation of MOVITOOLS® MotionStudio Operation of MOVITOOL S® MotionStud ® 14.4 Operation of MOVITOOLS MotionStudio ® 14.4.1 About MOVITOOLS MotionStudio Jobs The software package enables you to perform the following tasks with consistency: • Establishing communication with devices • Executing functions of the devices Establishing communication with devices ®...
  • Page 662 Startup Operation of MOVITOOLS® MotionStudio Online help After installation, the following types of help are available to you: • The documentation is displayed in a help window after you start the software. If the help window does not appear at the start, deactivate the "Display" check box, in the menu under [Settings] / [Options] / [Help].
  • Page 663 Startup Operation of MOVITOOLS® MotionStudio 14.4.2 First steps Starting the software and creating the project ® To start MOVITOOLS MotionStudio and create a project, proceed as follows: ® 1. Start the MOVITOOLS MotionStudio from the Windows start menu via: [Start]  /  [Programs]  /  [SEW]  /  [MOVITOOLS MotionStudio]  /  [MOVITOOLS MotionStudio] 2.
  • Page 664 Startup Operation of MOVITOOLS® MotionStudio Startup for HTL motor encoders Adhere to the following startup instructions with DEH11/21B for starting an HTL motor ® encoder (except DEU21B) on MOVIDRIVE MDX61B. 1810081419 "SEW encoder type" drop-down list "Encoder type" drop-down list "PPR count"...

  • Page 665: Starting The Motor

    Startup Starting the motor 14.5 Starting the motor 14.5.1 Analog setpoint input The following table shows the signals that must be present on terminals X11:2 (AI1) and X13:1 – X13:6 (DIØØ – DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selec- ted (P100) to operate the drive with an analog setpoint input. Function X11:2 X13:1...
  • Page 666 Startup Starting the motor 14.5.2 Travel diagram The following travel diagram shows by way of example how the motor is started with the wiring of terminals X13:1 – X13:4 and analog setpoints. Digital output X10:3 (DBØØ "/Brake") is used for switching braking contactor K12. "1"...
  • Page 667 Startup Starting the motor 14.5.3 Fixed setpoints The following table shows the signals that must be present on terminals X13:1 – X13:6 (DIØØ – DIØ5) when the "UNIPOL/FIX.SETPT" setpoint is selected (P100) to operate the drive with the fixed setpoints. Function X13:1 X13:2...
  • Page 668 Startup Starting the motor 14.5.4 Travel diagram The following travel diagram shows an example of how the drive is started with the wiring of terminals X13:1 – X13:6 and internal fixed setpoints. Digital output X10:3 (DBØØ "/Brake") is used for switching braking contactor K12. "1"...
  • Page 669 Startup Starting the motor 14.5.5 Manual operation ® The inverter can be controlled using the DBG60B keypad/MOVITOOLS MotionStudio in manual operation (context menu → manual operation). The 7-segment display on the unit shows "H" during manual operation. The digital inputs are then without any functions for the duration of manual operation, with the exception of X13:1 (DIØØ...
  • Page 670 Startup Starting the motor 14.5.6 Startup in operating mode "VFC & flying start function" The parameter P320 Automatic adjustment is deactivated in the mode "VFC & Flying start function". It is important that the stator resistance (P322 IxR compensation 1) is set correctly to ensure that the flying start function is performed properly.

  • Page 671: Operation

    Operation Operating displays Operation 15.1 Operating displays 15.1.1 7-segment display ® The 7-segment display shows the operating condition of MOVIDRIVE and, in the event of an error, an error or warning code. 7-segment dis- Device status Meaning play (high byte in status word 1) 24 V operation (inverter not ready) Controller inhibit active...
  • Page 672 Operation Operating displays 15.1.2 DC link voltage display of size 7 INFORMATION The DC link voltage display goes out about 20 seconds after the power off. 15.1.3 DBG60B keypad Basic displays: 0.00rpm Display when X13:1 (DIØØ "/controller inhibit") = "0". 0.000Amp CONTROLLER IN- HIBIT...

  • Page 673: Information Messages

    Operation Information messages 15.2 Information messages ® Information messages on the DBG60B (ca. 2 s in duration) or in MOVITOOLS MotionStudio (message that can be acknowledged): Text DBG60B/ Description MotionStudio ILLEGAL INDEX Index addressed via interface not available. NOT IMPLEMENT. • Attempt to execute a non-implemented function.

  • Page 674: Functions Of The Dbg60B Keypad

    Operation Functions of the DBG60B keypad 15.3 Functions of the DBG60B keypad 15.3.1 Key assignments for DBG60B [12] [11] [10] 1810609803 Stop STOP Up arrow, moves up to the next menu item Start OK, confirms the entry Activate the context menu Down arrow, moves down to the next menu item Decimal point Sign reversal...
  • Page 675 Operation Functions of the DBG60B keypad 15.3.2 Copy function of the DBG60B The DBG60B keypad can be used for copying complete parameter sets from one ® ® MOVIDRIVE device to other MOVIDRIVE devices. Proceed as follows: • In the context menu, select the menu item "COPY TO DBG". Confirm your selec- tion using the key.
  • Page 676 Operation Functions of the DBG60B keypad 7. Use the \ 132 s key to select the desired parameter. The flashing cursor is positioned under the third digit T11 UP CCW of the parameter number. 0.13 CONTROLLER IN- HIBIT 8. Press the \ 132 s key to activate the setting mode for the selected parameter.
  • Page 677 Operation Functions of the DBG60B keypad 15.3.4 Variable mode H... variables are displayed in the variable mode. To call up the variable mode, pro- ceed as follows: • Press the key to call up the context menu. Select the "VARIABLE MODE" menu item and confirm with the key The variable mode display appears.
  • Page 678 Operation Functions of the DBG60B keypad 15.3.6 Wake-up parameter The wake up parameter is the parameter that is displayed when the DBG60B is switched on. The factory setting for the wake up parameter is the basic display. You can select which parameter should be the wake up parameter. The following options can be used as the wake up parameter: •...

  • Page 679: Memory Card

    Operation Memory card 15.4 Memory card The pluggable memory card is installed in the basic unit. The basic data is stored on the memory card and is always up-to-date. If a unit has to be replaced, the system/ machine can be operated again quickly without a PC and data backup simply by replugging the memory card.

  • Page 680: Service

    Service Damages to the device Service 16.1 Damages to the device If necessary, all components of the device are replaced. Only SEW‑EURODRIVE is authorized to perform repairs. 16.2 Fault information 16.2.1 Fault memory The fault memory (P080) stores the last 5 fault messages (faults t-0 – t-4). The oldest fault message is deleted whenever more than 5 fault messages have occurred.
  • Page 681 Service Fault information 16.2.3 Reset A fault message can be acknowledged as follows: • Switch the supply system off and on again – Observe a minimum switch-off time of 10 s for the line contactor K11 • Reset via input terminals, i.e. via an appropriately assigned digital input (DIØ1  –  DIØ7 with the basic device, DI1Ø – DI17 with the DIO11B option) ®...

  • Page 682: Fault Messages And List Of Faults

    Service Fault messages and list of faults 16.3 Fault messages and list of faults 16.3.1 Fault message via 7-segment display The fault code is shown in a 7-segment display. The following display sequence is used (e.g. fault code 100): 1939352587 Flashing, about 1 s Display off, about 0.2 s Hundreds (if available), ca.
  • Page 683 Service Fault messages and list of faults 16.3.3 Fault list The factory set fault response is listed in the "Response P" column. (P) indicates that PLUS® the response is programmable (via P83_fault response or with IPOS ). In the event of fault 108, (P) indicates that the response can be programmed via P555 DCS fault response.
  • Page 684 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Speed monit- Immediate Inverter in current limiting • Speed controller or current • Reduce load oring stop (P) or in slip limit controller (in VFC operating •...
  • Page 685 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Encoder Immediate Encoder not connected, • Encoder cable or shield not • Check encoder cable and stop defective encoder, defect- connected correctly. shield for correct connec- ive encoder cable •...
  • Page 686 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure No limit Emergency Limit switches missing or • Wire break/both limit • Check wiring of limit switches stop wire break switches missing switches •...
  • Page 687 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Reference Immediate "Reference travel" fault • The reference cam is miss- • Check reference cam travel stop (P) ing or does not switch •...
  • Page 688 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Initialization Immediate General fault during initial- • No parameters set for • Restore the factory set- stop ization EEPROM in power section tings. Contact the SEW set incorrectly Service for advice if the Data bus fault during RAM...
  • Page 689 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Encoder for rapid stop 1 X15: Track signal fault • Encoder cable or shield not • Check encoder cable and communica- connected correctly shield for correct connec- Data line fault tion"...
  • Page 690 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Open output Immediate Output open with "VFC Only in "VFC hoist" mode: • Check connection between stop hoist" • Two or all output phases are inverter and motor interrupted.
  • Page 691 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure CRC fault Immediate "CRC via internal flash" Internal device fault flash Sending in a device for repair stop fault memory defective. PLUS® PLUS® IPOS ramp Immediate "Ramp calculation"...
  • Page 692 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 11 The unit's ambient temper- Temperature at the place of Check the ambient tempera- ature is not in the defined operation is not in the permitted ture range...
  • Page 693 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 32 The range check of the ac- Faulty configuration data of the • Reload the configuration cess data is faulty. device description.
  • Page 694 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 35 ESS range check is faulty. Faulty configuration data of the • Undo the changes in the ESS function. ESS configuration or enter new values.
  • Page 695 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 38 ZSC range check is faulty. Faulty configuration data of the • Undo the changes in the ZSC function. ZSC configuration or enter new values.
  • Page 696 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 41 JSS range check is faulty. Faulty configuration data of the • Undo the changes in the JSS function. JSS configuration or enter new values.
  • Page 697 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 44 Digital output range check Faulty configuration data of di- • Undo the changes in the is faulty. gital outputs. disconnection matrix of the digital outputs or enter new values.
  • Page 698 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 47 Encoder scaling range Incorrectly configured encoder • Undo changes made to the check is faulty. distance. encoder distance (measur- ing length, resolution or max.
  • Page 699 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 50 Fault during internal data • Replace DCS..B option. transmission. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 700 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 74 Runtime fault. • Replace DCS..B option. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 701 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS fault Display fault 103 Internal processing fault • Replace DCS..B option. PROFIsafe. • Send faulty DCS..B option with fault number to SEW‑EURODRIVE for fault diagnostics.
  • Page 702 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 0 DCS alarm Communication fault back- The DCS..B option does not re- • Check hardware connection ® ® plane bus MOVIDRIVE  B.
  • Page 703 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 10 Pulse 1 plausibility fault at The configured pulse 1 voltage • Check configuration of the digital input DI5. is not present at digital input DI5 digital input according DI5 (X81:7).
  • Page 704 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 26 Pulse 2 plausibility fault at The configured pulse 2 voltage • Check configuration of the digital input DI5. is not present at digital input DI5 digital input according DI5 (X81:7).
  • Page 705 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 42 Plausibility fault incorrect The current acceleration ex- • Check the configuration acceleration. ceeds the configured maximum (encoder screen: max. set acceleration.
  • Page 706 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 74 Faulty switching behavior DC 0 V short circuit at digital Check wiring at digital output. of the low-side driver output DO1_M (X82:4).
  • Page 707 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 114 Faulty switching behavior DC 24 V short circuit at digital Check wiring at digital output. of the high-side driver output DO2_P (X83:1).
  • Page 708 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure DCS alarm Display fault 146 Voltage supply of encoder The voltage supply of the en- • Overload in the supply faulty (E3405 = encoder 1 coder is not within the defined voltage of the encoder;...
  • Page 709 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Ex-e protec- Emergency Duration of operation be- Duration of operation below • Check configuration tion" fault stop low 5 Hz exceeded 5 Hz exceeded • Shorten duration of opera- tion below 5 Hz Analog input No response...
  • Page 710 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Absolute en- Immediate 16385 X14: Plausibility monitor- • Encoder cable or shield not • Check encoder cable and coder option" stop connected correctly shield for correct connec- •...
  • Page 711 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure "Absolute en- Immediate X15: Critical transmitter Soiled, transmitter broken Replace encoder coder option" stop current 16445 X14: Critical transmitter current X15: Critical encoder tem- Encoder temperature too high Reduce motor and ambient perature...
  • Page 712 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Power sec- Immediate Discharge resistor Discharge resistor overload Observe waiting time for tion stop power on/off Hardware ID precharge/ Incorrect precharge/discharge • Consult SEW Service discharge control controller variant •...
  • Page 713 Service Fault messages and list of faults Fault Subfault Code Designation Response Code Designation Possible cause Measure Supply sys- Immediate Line overvoltage (motor in- Inadequate line voltage quality • Check supply (fuses, con- stop verter only at start of pre- tactor) charging process) •...

  • Page 714: Sew-Eurodrive Electronics Service

    Service SEW‑EURODRIVE electronics service 16.4 SEW‑EURODRIVE electronics service 16.4.1 Sending a device in for repair Please contact the SEW‑EURODRIVE electronics service if a fault cannot be rec- tified (→ "Customer and spare parts service"). When you contact the SEW‑EURODRIVE electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.

  • Page 715: Waste Disposal

    Service Waste disposal 16.6 Waste disposal Please follow the current instructions. Dispose of the following materials in accord- ance with the regulations in force: • Electronics scrap (printed circuit boards) • Plastic (housing) • Sheet metal • Copper ® System Manual – MOVIDRIVE MDX60B/61B...

  • Page 716: Declarations Of Conformity

    Declarations of conformity MOVIDRIVE® Declarations of conformity MOVIDRIVE ® ® 17.1 MOVIDRIVE 17.1.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 900230310/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ®...

  • Page 717: Movidrive® With Dfs11B/Dfs21B

    Declarations of conformity MOVIDRIVE® with DFS11B/DFS21B MOVIDRIVE ® with DFS11B/ DFS21B ® 17.2 MOVIDRIVE with DFS11B/DFS21B 17.2.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 900010510/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ®...

  • Page 718: Movidrive With Dcs2.B/Dcs3.B

    Declarations of conformity MOVIDRIVE® with DCS2.B/DCS3.B MOVIDRIVE ® with DCS2.B/ DCS3.B ® 17.3 MOVIDRIVE with DCS2.B/DCS3.B 17.3.1 Declaration of conformity EU Declaration of Conformity Translation of the original text 901920513/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ®...

  • Page 719: Address Directory

    Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production plant Ernst-Blickle-Strasse 42 Fax +49 7251 75-1970 Sales 76646 Bruchsal, Germany http://www.seweurodrive.com P.O. box address [email protected] Postfach 3023 • D-76642 Bruchsal, Germany Production Plant / In- Bruchsal SEW-EURODRIVE GmbH &...
  • Page 720 Address Directory Germany Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40 298109-60 Bramfelder Strasse 119 Fax +49 40 298109-70 22305 Hamburg, Germany tb-hamburg@sew‑eurodrive.de Hanover/Garbsen SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-10 Alte Ricklinger Str.40-42 Fax +49 5137 8798-50 30823 Garbsen, Germany tb-hannover@sew‑eurodrive.de P.O.
  • Page 721 Address Directory France Production plant Haguenau SEW-USOCOME Tel. +33 3 88 73 67 00 Sales 48-54 route de Soufflenheim Fax +33 3 88 73 66 00 Service B. P. 20185 http://www.usocome.com 67506 Haguenau Cedex, France [email protected] Production plant Forbach SEW-USOCOME Tel.
  • Page 722 Bellevue [email protected] 16200 El Harrach Alger http://www.reducom-dz.com Argentina Assembly plant Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín sewar@sew‑eurodrive.com.ar Prov. de Buenos Aires http://www.sew-eurodrive.com.ar...
  • Page 723 Address Directory Argentina Mining Mendoza SEW EURODRIVE ARGENTINA S.A. Tel. +54 261-430-0060 [email protected] http://www.sew-eurodrive.com.ar Australia Assembly plants Melbourne SEW‑EURODRIVE PTY. LTD. Tel. +61 3 9933-1000 Sales 27 Beverage Drive Fax +61 3 9933-1003 Service Tullamarine, Victoria 3043, Australia http://www.sew-eurodrive.com.au enquires@sew‑eurodrive.com.au Sydney SEW‑EURODRIVE PTY.
  • Page 724 Address Directory Brazil Assembly plants Rio Claro SEW‑EURODRIVE Brasil Ltda. Tel. +55 19 3522-3100 Sales Rodovia Washington Luiz, Km 172 Fax +55 19 3524-6653 Service Condomínio Industrial Conpark [email protected] Caixa Postal: 327 13501-600 – Rio Claro / SP Joinville SEW‑EURODRIVE Brasil Ltda. Tel.
  • Page 725 Address Directory China Wuhan SEW‑EURODRIVE (Wuhan) Co., Ltd. Tel. +86 27 84478388 10A-2, 6th Road Fax +86 27 84478389 No. 59, the 4th Quanli Road, WEDA wuhan@sew‑eurodrive.cn 430056 Wuhan, China Xi'An SEW‑EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262 No. 12 Jinye 2nd Road Fax +86 29 68686311 Xi'An High-Technology Industrial Development xian@sew‑eurodrive.cn...
  • Page 726 Address Directory Estonia Sales Tallinn ALAS-KUUL AS Tel. +372 6593230 Reti tee 4 Fax +372 6593231 EE-75301 Peetri küla, Rae vald, Harjumaa, Esto- [email protected] Finland Assembly plant Hollola SEW‑EURODRIVE OY Tel. +358 201 589-300 Sales Vesimäentie 4 Fax +358 3 780-6211 Service 15860 Hollola 2, Finland http://www.sew-eurodrive.fi...
  • Page 727 Address Directory Great Britain Scotland SEW‑EURODRIVE Ltd. Tel. +44 17 8647-8730 No 37 Enterprise House Fax +44 17 8645-0223 Springkerse Business Park Stirling FK7 7UF Hong Kong Assembly plant Hong Kong SEW‑EURODRIVE LTD. Tel. +852 36902200 Sales Unit No. 801-806, 8th Floor Fax +852 36902211 Service Hong Leong Industrial Complex...
  • Page 728 Kudar Road No - 3 dia.com P.o. + P.s. - Kadma Jamshedpur - Pin - 831005 Jharkhand Kolhapur SEW EURODRIVE India Private Limited Tel. +91 86000 20846 [email protected] Kolkata SEW EURODRIVE India Private Limited Tel. +91 33 22827457 2nd floor, Room No. 35...
  • Page 729 Address Directory India Ranchi SEW‑EURODRIVE India Private Limited Tel. +91 8294630772 Flat No.: A - 101, [email protected] Krishna Shree Apartment, Anantpur, P.O. Doranda – Ranchi 834002 Tiruchirappalli SEW‑EURODRIVE India Private Limited Mobile +91 95009 88081 A-106,Trichy Towers, [email protected] Chandrasekarapuram, Salai Road, Trichy –...
  • Page 730 Address Directory Italy Caserta SEW‑EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 0823 219011 Viale Carlo III Km. 23,300 Fax +39 02 96 980 599 81020 S. Nicola la Strada (Caserta), Italy Milan SEW‑EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 980229 Via Bernini,14 Fax +39 02 96 980 999 I-20020 Solaro (Milano), Italy...
  • Page 731 Address Directory Lithuania Sales Alytus UAB Irseva Tel. +370 315 79204 Statybininku 106C Fax +370 315 56175 LT-63431 Alytus [email protected] http://www.sew-eurodrive.lt Luxembourg Assembly plant Brussels SEW‑EURODRIVE n.v./s.a. Tel. +32 16 386-311 Sales Researchpark Haasrode 1060 Fax +32 16 386-336 Service Evenementenlaan 7 http://www.sew-eurodrive.lu BE-3001 Leuven...
  • Page 732 Address Directory Namibia Sales Swakopmund DB Mining & Industrial Services Tel. +264 64 462 738 Einstein Street Fax +264 64 462 734 Strauss Industrial Park [email protected] Unit1 Swakopmund New Zealand Assembly plants Auckland SEW‑EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O.
  • Page 733 Address Directory Poland Assembly plant Łódź SEW‑EURODRIVE Polska Sp.z.o.o. Tel. +48 42 676 53 00 Sales ul. Techniczna 5 Fax +48 42 676 53 49 Service 92-518 Łódź, Poland http://www.sew-eurodrive.pl sew@sew‑eurodrive.pl Service Tel. +48 42 6765332 / 42 6765343 Linia serwisowa 24 hour hotline Fax +48 42 6765346 Tel.
  • Page 734 Address Directory Russia Togliatti ZAO SEW‑EURODRIVE Tel. +7 8482 710529 Sportivnaya Str. 4B, office 2 Fax +7 8482 810590 Samarskaya obl. 445057 Togliatti, Russia Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque [email protected] B.P.
  • Page 735 Address Directory South Africa Assembly plants Johannesburg SEW‑EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 494-3104 Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za Aeroton Ext. 2 [email protected] Johannesburg 2013, South Africa P.O.Box 90004 Bertsham 2013, South Africa Cape Town SEW‑EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 736 Address Directory Sweden Sales Göteborg SEW-EURODRIVE AB Tel. +46 31 70968 80 Gustaf Werners gata 8 Fax +46 31 70968 93 42132 Västra Frölunda, Sweden [email protected] Stockholm SEW-EURODRIVE AB Tel. +46 8 44986 80 Björkholmsvägen 10 Fax +46 8 44986 93 14146 Huddinge, Sweden [email protected] Malmö...
  • Page 737 Address Directory Thailand Khon Kaen SEW‑EURODRIVE (Thailand) Ltd. Tel. +66 43 225745 4th Floor, Kaow-U-HA MOTOR Bldg, Fax +66 43 324871 359/2, Mitraphab Road. sew-thailand@sew‑eurodrive.com Muang District Khonkaen 40000, Thailand Tunisia Sales Tunis T. M.S. Technic Marketing Service Tel. +216 79 40 88 77 Zone Industrielle Mghira 2 Fax +216 79 40 88 66 Lot No.
  • Page 738 Address Directory Assembly plants Northeast Region SEW‑EURODRIVE INC. Tel. +1 856 467-2277 Sales Pureland Ind. Complex Fax +1 856 845-3179 Service 2107 High Hill Road, P.O. Box 481 [email protected] Bridgeport, New Jersey 08014, USA Midwest Region SEW‑EURODRIVE INC. Tel. +1 937 335-0036 2001 West Main Street Fax +1 937 332-0038 Troy, Ohio 45373, USA...

  • Page 739: Index

    Index Index Numerical Automatic adjustment 2 ........ 251 Automatic encoder replacement detection .. 323 2Q DLZ12B DC link adapter......  147, 567 4Q DLZ14B DC link adapter......  149, 569 4-quadrant operation 1 ........ 298 Basic device firmware ........ 220 4-quadrant operation 2 ........ 298 Baud rate ............
  • Page 740 Index CE marking............ 38 Control signals, interrelations ...... 510 Certifications............ 23 Control unit sizes 7 ........ 540, 543 CFC .............. 339 Controller parameters........ 240 CFC & IPOS ............ 342 Conversion to motor inverter ...... 581 CFC & synchronous operation ...... 342 Copy DBG →...
  • Page 741 Index DCS alarm response .........  269 DeviceNet™ DFD11B ........ 117 DCS error response ..........  269 DFC11B.............  118 DCS safety module ...........  268 Connection ...........  646 Deceleration time ......  257, 258, 259, 260 DFD11B.............  117 Declaration of conformity DFE24B .............  116 ®...
  • Page 742 Index Digital output DO05 ...........  274 Output choke HD001 – HD003.....  168 Digital output DO10 ...........  275 Output choke HD004........ 169 Digital output DO11 ...........  275 Output choke HD005........ 170 Digital output DO12 ...........  275 Size 7 .............  70 Digital output DO13 ...........  275 USB11A............
  • Page 743 Index DWE11B/12B ............ 98 Exclusion of liability ...........  513 DWE12B............ 615 Ex-e motor current limit ........ 270 DWI11A .............  105 Ex-e motor current limiting ........  270 Expansion of the system ........ 23 Expert characteristic ..........  231 EAC .............. 38 Extended storage ........ 39, 714 Electronic cam .............
  • Page 744 Index Frequency B ............ 271 DLZ11B DC link coupling ...... 571 Frequency C ............ 271 DLZ12B ............ 567 Frequency scaling .......... 226 DLZ14B ............ 569 Functions of the devices........ 21 DLZ31B ............ 577 DLZ31B DC link coupling ...... 577 HD output choke...........  558 Gain of acceleration precontrol ......
  • Page 745 Index Modular design ............  13 Modulation ............ 303 KC certificate ............ 38 Modulo denominator..........  326 Modulo encoder resolution ........  326 Modulo function .......... 326 Lag error limit ............  262 Modulo numerator .......... 326 Lag error prewarning .........  262 Monitoring functions ..........  261 Lag error window ..........
  • Page 746 Index Operating mode AI2 ..........  235 Operating mode AO1 ........ 278 Nameplate Operating mode AO2 ........ 278 Braking resistor BW090-P52B......  519 Operating modes ........ 280, 329 Control unit, sizes 1 – 7........  521 Operating state .......... 218 Option card...........  521 Operating states, priority ........ 510 Power section, size 1 – 7 ......
  • Page 747 Index DeviceNet™ DFD11B fieldbus interface .. 117 P001 User display .......... 216 DFE33B fieldbus interface for EtherNet/IP™ 114 P002 Frequency .......... 216 DHE/DHF/DHR21 controller...... 132 P003 Actual position..........  216 DHE/DHF/DHR41B controller ......  132 P004 Output current ..........  217 ® EtherCat DFE24B fieldbus interface...  116 P005 Active current ...........
  • Page 748 Index P08. Fault memory .......... 222 P210 P-gain hold controller .......  242 P080 – P084 Faults t-0 – t-4 ...... 222 P22. Synchronous operation control .... 242 P09. Bus diagnostics .........  222 P220 P-gain DRS .......... 242 P090 PD configuration ........ 222 P221 Master gear ratio factor ...... 243 P091 Fieldbus type..........
  • Page 749 Index P31. Limits 2............ 250 P50. Speed monitoring ........ 261 P32./33. Motor compensation (asynchronous) 1/2 P500 Speed monitoring 1 ........ 261 .............. 251 P501 Delay time 1 .......... 261 P320 Automatic adjustment 1 ...... 251 P502 Speed monitoring 2 ........ 261 P321 Boost 1 .............
  • Page 750 Index P562 Current limit A ..........  271 P702 Motor category .........  281 P563 Frequency B.......... 271 P704 VFC-n with output filter ...... 281 P564 Current limit B ..........  271 P71. Standstill current ........ 282 P565 Frequency C .......... 271 P72. Stop by setpoint function...... 283 P566 Current limit C ..........
  • Page 751 Index P82. Braking operation ........ 298 P888 Synchronization time........  308 P820 4-Quadrant operation 1 ...... 298 P889/P899 Parameter channel 2 ......  308 P821 4-Quadrant operation 2 ...... 298 P890 Protocol SBus 2 ........ 307 P83. Fault responses ........ 299 P891 SBus 2 address........ 307 P830 Response to "External fault"...
  • Page 752 Index P946 Distance encoder counting direction (X14) Parameter group 6: Terminal assignment;terminal .............. 322 assignment ...........  272 ® P947 HIPERFACE offset X14...... 323 Parameter group 7: Control functions .... 280 P948 Automatic encoder replacement detection Parameter group 8: Device functions .... 295 ..............
  • Page 753 Index PROFINET IO with PROFIsafe DFS22B...  127 Response SW LIMIT SWITCH ...... 301 Properties of the devices ........ 21 Response to "external error" ...... 300 Protocol SBus 1.......... 307 Response to "lag error" ........ 300 Protocol SBus 2.......... 307 Response to "motor overload"...... 300 PTC resistor BW090-P52B........
  • Page 754 Index Section-related safety notes ...... 512 Standard gateway .......... 293 Sensor type 1 ............  265 Standards ............ 23 Sensor type 2 ............  265 Standstill current.......... 282 Serial communication ........ 297 Standstill current 1 / 2........ 282 Serial communication SBus 1/2 ...... 307 Start offset 1/2 ...........
  • Page 755 Index Synchronization ext. controller ...... 308 Technology function ..........  221 Synchronization phase ........ 328 Technology version .......... 24 Synchronization time .........  308 Terminal adapter DAT11B........ 96 Synchronous operation ........ 345 Terminal assignment .........  272 Synchronous operation card DRS11B .... 120 Terminal description Synchronous operation control......
  • Page 756 Index VFC n-control & hoist ........ 332 Power section and brake...... 600 VFC n-control & IPOS ........ 338 Signal terminals.......... 603 VFC n-control & synchronous operation ...  338 Work .............. 219 Voltage systems, permitted;Permitted voltage sys- Workbench ............ 37 tems..............  485 X41 Encoder monitoring ........
  • Page 760 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 [email protected] www.sew-eurodrive.com...

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