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ATI Technologies 9150-AC-90 Installation And Operation Manual

Robotic deburring tool
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Axial Compliant
Robotic Deburring Tool
Installation and Operation Manual
9150-AC-90
Document #: 9610-50-1000-06
October 2009
Engineered Products for Robotic Productivity
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Pinnacle Park
1031 Goodworth Drive
Apex, NC 27539
Tel: 919.772.0115
Fax: 919.772.8259
www.ati-ia.com
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Summary of Contents for ATI Technologies 9150-AC-90

  • Page 1 Axial Compliant Robotic Deburring Tool Installation and Operation Manual 9150-AC-90 Document #: 9610-50-1000-06 October 2009 Engineered Products for Robotic Productivity • • • • • • Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: [email protected]...
  • Page 2 Hiac Installation and Operation Manual Document: 9610-50-1000-06 CAUTION: This manual describes the function, application and safety considerations of this product. This manual must be read and understood before any attempt is made to install or operate this product, otherwise damage to this product or unsafe conditions may occur.

  • Page 3: Table Of Contents

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Table of Contents Safety Precautions .......................... 4 Tool Information ..........................5 General Data ........................... 6 Environmental Limitations....................6 Extent of Warranties and Warranty Conditions ..............6 Handling, Installation, Storage and Transportation................. 7 Inspection of Condition when Delivered ................7 Unpacking and Handling.....................

  • Page 4: Safety Precautions

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Safety Precautions Please consult Section 6.2—Hiac Working Environment in this User Manual. • Never use or start the unit without first reading and understanding this Installation and Operation Manual • Make sure that the unit is mounted into the installation position as described in Section 3.1—Environmental Limitations of this document.

  • Page 5: Tool Information

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Tool Information The following information is included in the Hiac shipping and storage crate: Speedeburr Deburring Tool Pinnacle Park, 1031 Goodworth Drive, Apex, NC 27502 USA Tel: +1.919.772.0115 E-mail: [email protected] Fax: +1.919.772.8259 www.ati-ia.com Model: ______________ Serial no.:...

  • Page 6: General Data

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 General Data 3.1 Environmental Limitations General: Area classification: None Gas group/ignition group: None Operation: Installation position: Mounted to robot by means of the Speedeburr adapter and flange. The flange is specific to each type of robot. This flange is normally not supplied by ATI.

  • Page 7: Handling, Installation, Storage And Transportation

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Handling, Installation, Storage and Transportation 4.1 Inspection of Condition when Delivered Upon receipt, the following should be checked: - Delivery in accordance with freight documents - Damage to packaging If there is damage to any of the packaging, or if any of the goods have been exposed to abnormal handling, unpack those parts that may have been damaged for a closer inspection.
  • Page 8 Hiac Installation and Operation Manual Document: 9610-50-1000-06 (8) M4-0.7, 0.59 deep B.C. 1.732 0.238, 0.75 deep equally spaced 0.250 0.157, 0.24 deep of B.C. of Hiac body 1.063 0.394 (2) 0.157, 1.22 deep Interface Facing HIAC Axial force air supply #10-32 (2) Exhaust 1/4 NPT...

  • Page 9: Pneumatics

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 4.3.2 Pneumatics Connect the Hiac as shown in the drawing in Section 8—Drawings, Pneumatic Diagram. Two connection methods are shown. Option 1 uses one solenoid valve to control both motor drive air supply and axial force air supply.

  • Page 10: Transportation And Protection During Transportation

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 adapter. An oil recovery unit may be installed on the exhaust line to avoid the mist lubrication droplets from entering the atmosphere around the robot installation. Additionally, to reduce the sound in neighboring working areas, a barrier (consult Section 6.2—Hiac Working Environment) surrounding the installation may be installed (Plexiglas or Lexan is preferred).

  • Page 11: Technical Description

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Technical Description 5.1 Technical Specifications Main specifications for the Hiac: Motor: Air motor, vane type Speed: Idle 30,000 RPM, while deburring 18,000–25,000 RPM Torque: 0.295 ft-lbs. at lower speeds Power: 250 W at 20,000 RPM Weight total: 1.124 lbs.
  • Page 12 Hiac Installation and Operation Manual Document: 9610-50-1000-06 Axial contact force 2.25 Axial force,lbs 11.6 14.5 20.3 23.2 26.1 31.9 34.8 17.4 Control pressure, psi Figure 5.1—Axial Contact Force (measured with rotary burr pointing downwards) Due to pressure losses between the pressure regulator and the Free Flying Piston (FFP), the axial force is lower than theoretical calculations will predict.
  • Page 13 Hiac Installation and Operation Manual Document: 9610-50-1000-06 We recommend a working speed of 15,000 to 25,000 RPM for maximum possible output. A speed lower than 15,000 RPM is not recommended, as it increases the risk of stalling the motor, due to the higher torque at lower speeds. 30000 25000 20000...

  • Page 14: Operating Instructions

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Operating Instructions These operating instructions are intended to help system integrators program, start up, and complete a robotic deburring cell containing a Hiac deburring tool. The system integrator should be familiar with the task of deburring in general and should have extensive knowledge relating to robots and automation incorporating robots.

  • Page 15: Hiac Working Environment

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 In order to increase the life of the Hiac motor and bearings, always use proper lubrication. Please consult Section 7.2—Lubrication. 6.2 Hiac Working Environment As described in previous sections, the Hiac should only be used in conjunction with a robot in a secured work cell/chamber.
  • Page 16 Hiac Installation and Operation Manual Document: 9610-50-1000-06 CAUTION: The Hiac should not be operated for extensive periods of time with the cutting tip pointing up. This orientation will increase the amount of debris entering the cylinder and cause premature wear of the cylinder and piston, possibly preventing the piston from floating altogether.

  • Page 17: Programming

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 6.5 Programming The Hiac must never be running while programming the robot. There are various techniques that may be used to program the robot path. In any case, the burr should be nominally at the mid-point of its stroke while deburring the part. It will move up and down with part and path variation.

  • Page 18: Maintenance Instructions

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Maintenance Instructions 7.1 Regular Operational Maintenance To obtain best results, it is important for the piston to be running with low friction in the cylinder. This should be checked at regular intervals. Some debris will always enter the cylinder and regular cleaning is recommended.
  • Page 19 Hiac Installation and Operation Manual Document: 9610-50-1000-06 CAUTION: The Hiac should not be operated for extensive periods of time with the cutting tip pointing up. This orientation will increase the amount of debris entering the cylinder and cause premature wear of the cylinder and piston, possibly preventing the piston from floating altogether.

  • Page 20: Lubrication

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 7.2 Lubrication Before start-up, be sure a lubricator is installed as described in the pneumatic diagram in the drawing in Section 8—Drawings. Make sure the air lubrication system is filled with oil. Use oil similar to machine oil #10, spindle oil #60, Shell/Exxon ATF DEXRON II automatic transmission oil, or similar.

  • Page 21: Replacement Of Other Hiac Parts

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 FFP holder Rotary Carbide File 4195 Free Flying Piston 9150–Hiac-4198 File holder 4196 Figure 7.2—Burr Replacement 7.4 Replacement of Other Hiac Parts In addition to burrs, Hiac parts such as the blades in the air-vane motor and bearings should be replaced at regular intervals (nominally every 2 years) as part of a general overhaul (see Section 7.5—Overhaul).

  • Page 22: Drawings

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Drawings • • • • • • Pinnacle Park 1031 Goodworth Drive Apex, NC 27539 Tel: 919.772.0115 Fax: 919.772.8259 www.ati-ia.com Email: [email protected]...

  • Page 23: Terms And Conditions

    Hiac Installation and Operation Manual Document: 9610-50-1000-06 Terms and Conditions The following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and Conditions, which are on file at ATI and available upon request. ATI warrants to Purchaser that robotic Speedeburr products purchased hereunder will be free from defects in material and workmanship under normal use for a period of one (1) year from the date of shipment.

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