1. Manuals
  2. Brands
  3. ATI Technologies Manuals
  4. Robotics
  5. Speedeburr 9150-AC-90
  6. Product manual

ATI Technologies Speedeburr 9150-AC-90 Product Manual

Axially compliant robotic deburring tools
Hide thumbs Also See for Speedeburr 9150-AC-90:
Table of Contents

Quick Links

ATI Axially Compliant
Robotic Deburring Tools
™
Speedeburr
(Models 9150‑AC‑90 and 9150‑AC‑180)
Product Manual
Document #: 9610-50-1029
Engineered Products for Robotic Productivity
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com
Table of Contents
loading

Related Manuals for ATI Technologies Speedeburr 9150-AC-90

Summary of Contents for ATI Technologies Speedeburr 9150-AC-90

  • Page 1 ATI Axially Compliant Robotic Deburring Tools ™ Speedeburr (Models 9150‑AC‑90 and 9150‑AC‑180) Product Manual Document #: 9610-50-1029 Engineered Products for Robotic Productivity Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...

  • Page 2: Foreword

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Foreword CAUTION: This manual describes the function, application, and safety considerations of this product. This manual must be read and understood before any attempt is made to install or operate the product, otherwise damage to the product or unsafe conditions may occur. Information contained in this document is the property of ATI Industrial Automation, Inc.

  • Page 3: Table Of Contents

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Table of Contents Foreword ............................2 Glossary ............................5 Safety ............................6 1.1 Explanation of Notifications ......................6 General Safety Guidelines ......................6 Safety Precautions ........................6 Product Overview ........................7 FFP ..............................8 Technical Description ........................
  • Page 4 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Maintenance ..........................21 Pneumatics ..........................21 Lubrication ........................... 21 Bur, FFP, Cylinder, Spline, and Lock Ring Inspection ............. 21 Overhaul ............................21 Troubleshooting and Service Procedures ................22 Troubleshooting .......................... 22 Service Procedures ........................23 6.2.1 Cleaning, Inspection, and Replacement of the Spline, Cylinder, and Lock Ring ....

  • Page 5: Glossary

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Glossary Definition Term Axially compliant. Device for attaching the deburring tool to either a robot flange or a stationary Adapter Plate mounting surface. Device for removing contamination from air supply lines. Typically refers to Air Filter removal of particulates.

  • Page 6: Safety

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 1. Safety The safety section describes general safety guidelines to be followed with this product, explanations of the notifications found in this manual, and safety precautions that apply to the product. More specific notifications are imbedded within the sections of the manual where they apply.

  • Page 7: Product Overview

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 2. Product Overview The AC deburring tool, which is also known as Speedeburr, is a robust, high‑speed, and lightweight vane‑type air motor deburring unit with a floating rotary cutting bur for edge‑deburring and chamfering of materials such as aluminum, plastic, and steel.

  • Page 8: Ffp

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 2.1 FFP The FFP is an important component of the AC deburring tool. A remotely controlled axial force/compliance air pressure pushes the FFP forward into contact with the bur edge. Then the air vane motor uncouples from the linear movement of the FFP to reduce inertia and increase the stability of the contact force during deburring.

  • Page 9: Technical Description

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 2.2 Technical Description A technical overview of the product is provided in the following tables and graph. For additional technical specifications, refer to Section 8—Specifications. 2.2.1 Environmental Limitations 2.2.1.1 Operation Table 2.1—Operation Mounted to robot. Installation Mounted to a table or stand by means of the bench Position...

  • Page 10: Axial Force/ Compliance Unit Performance

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 2.2.2 Axial Force/ Compliance Unit Performance The following graph illustrates the variation of compliance force with applied axial force/ compliance air pressure. Measurements may vary from one product to another and should only be treated as nominal.

  • Page 11: Air Motor Performance

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 2.2.3 Air Motor Performance The following graphs illustrate the motor torque and power performance. The air motor operating speed changes according to the applied load, until the motor develops the power that is required to perform the specific task.

  • Page 12: Installation

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 3. Installation The deburring tool is delivered fully assembled. Optional equipment such as mounting adapter plates and bur tools are separate. 3.1 Protection During Transportation The deburring tool arrives in packaging that secures and protects the tool during transportation. Always use this packaging when storing or transporting the deburring tool in order to minimize the risk of damage.

  • Page 13: Mounting Installation

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 3.5 Mounting Installation CAUTION: Thread locker applied to fasteners must not be used more than once. Fasteners might become loose and cause equipment damage. Always apply new thread locker when reusing fasteners. The mounting pattern of the AC deburring tool consists of (8) M4 through holes.

  • Page 14: Pneumatics

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 3.6 Pneumatics Conventional, customer‑supplied, pneumatic components are used to control the air supply to the deburring tool. Consult the valve and regulator supplier’s literature when selecting these components. shows the (2) connection options for the motor and axial Section 9.3—Pneumatic Diagrams for AC Tools (compliance) force air supplies: Option 1: (1) solenoid valve to control both the motor drive air supply and axial force air supply.
  • Page 15 Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 WARNING: All pneumatic fittings and tubing must be capable of withstanding the repetitive motions of the application without failing. The routing of pneumatic lines must minimize the possibility of over stressing, pullout, or kinking the lines. Failure to do so can cause some critical pneumatic lines not to function properly and may result in damage to the equipment.

  • Page 16: Operation

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 4. Operation These operating instructions are intended to help system integrators program, start up, and complete a robotic deburring cell containing a deburring tool. The system integrator should be familiar with the task of deburring and have extensive knowledge about automation applications that incorporate robots.

  • Page 17: Normal Operation

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 4.2 Normal Operation The following sections describe the normal operating conditions for the AC deburring tools. 4.2.1 Air Quality The air supply should be clean, dry, filtered, and lubricated. A coalescing filter that has elements rated for 5 micron or better is required.

  • Page 18: Speedeburr Working Environment

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 4.3 Speedeburr Working Environment As described in previous sections, the AC deburring tool should only be used in conjunction with a robot in a secured work cell/chamber. The work cell must be secured by means of barriers to prohibit personnel from entering the cell. A lockable door should be included as a part of the barrier in order to facilitate access to the cell for authorized personnel only.

  • Page 19: Cutter Operation And Burr Selection

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 To change the motor speed, adjust the main supply pressure, for example: increasing the pressure, increases the speed. On the AC‑90, the user can adjust the speed by using a small flat‑blade screwdriver to turn the adjustment screw on the side of the 90°...
  • Page 20 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Table 4.2—Bur Selection Description Application 9150-HIAC-4153-C5 Tunsten carbide bur, C5 • micro‑grain. 90° cone shape, 16 mm • General purpose deburring. • (0.63") diameter. Improved surface finish on • 20.3 mm (0.8") overall •...

  • Page 21: Maintenance

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 5. Maintenance To obtain the best results, the FFP should operate with little friction in the cylinder. At periodic maintenance intervals remove debris within the cylinder. Keep the outside of the deburring tool clean to ensure proper cooling. While simple in design, there are few user‑serviceable parts in the assembly.

  • Page 22: Troubleshooting And Service Procedures

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 6. Troubleshooting and Service Procedures The following section provides troubleshooting information to help diagnose conditions with the product and service procedures to help resolve these conditions. 6.1 Troubleshooting Deburring process development is an iterative, learning task. The following table is presented to assist in solving deburring problems.

  • Page 23: Service Procedures

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Table 6.1—Troubleshooting Symptom Cause Resolution Not enough or no motor Verify the motor supply air regulator is operating at 90 PSI (6.2 Bar), supply air. and check for leaks. The O‑rings on the rear Replace the O‑rings.
  • Page 24 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 6. Inspect and clean the FFP and cylinder. Separate the FFP from the cylinder. Using a clean rag, remove debris from the surfaces of the FFP and cylinder. Inspect the FFP and cylinder for scratches. If the scratches are deep, replace the FFP and Cylinder.

  • Page 25: Bur And Ffp Replacement

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 6.2.2 Bur and FFP Replacement Refer to Figure 6.2 Figure 6.3. Parts required: Refer to Section 9—Drawings. Tools required: Hook spanner wrench (P/N 3810‑51‑1004), pincer assembly (P/N 9040‑51‑1000), and holder assembly (P/N 9040‑51‑1001), 5 mm Allen wrench Supplies required: Clean rag, mild solvent, same lubrication oil that is used for operational air lubrication (refer to Section...
  • Page 26 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Figure 6.3—FFP and Bur Replacement Pincer Assembly P/N 9040-51-1001 (1) M6 Socket Head Cap Screw Holder Assembly P/N 9040-51-1000 7. Install the new bur in the FFP. Using a 5 mm Allen wrench loosen the M6 socket head cap screw to open the holder assembly so that it fits over the large diameter of the bur.

  • Page 27: O-Ring Replacement For The Air Supply Ports And Tool Flange

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 6.2.3 O-Ring Replacement for the Air Supply Ports and Tool Flange Refer to Figure 6.4. Parts required: Refer to Section 9—Drawings. Tools required: Hook spanner wrench (P/N 3810‑51‑1004), pincer assembly (P/N 9040‑51‑1000), ®...

  • Page 28: Serviceable Parts

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 7. Serviceable Parts The serviceable parts for the 9150‑AC‑90 and 9150‑AC‑180 are shown in Section 9—Drawings. 7.1 Accessories ITEM NO. PART NUMBER DESCRIPTION Refer to Table 4.2 for bur part numbers and descriptions. 9040‑51‑1001 Bur Tool Holder Assembly 9040‑51‑1000...

  • Page 29: Specifications

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 8. Specifications Table 8.1—Specifications for 9150‑AC‑90 and 9150‑AC‑180 Parameter Rating Motor Air Motor, vane type Idle Speed 30,000 RPM Working Speed 18,000 ‑ 25,000 RPM Torque (at lower speeds) 0.35 Nm (0.295 ft‑lbs) Power 250 Watts (0.34 hp) @ 20,000 RPM Weight (total) 0.51 kg (1.124 lb) Weight of the FFP with bur...

  • Page 30: Drawings

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 9. Drawings 9.1 AC-90 Speedeburr Customer Drawing Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...
  • Page 31 Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...
  • Page 32 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...

  • Page 33: Ac-180 Speedeburr Customer Drawing

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 9.2 AC-180 Speedeburr Customer Drawing Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...
  • Page 34 Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...
  • Page 35 Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...

  • Page 36: Pneumatic Diagrams For Ac Tools

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 9.3 Pneumatic Diagrams for AC Tools Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...
  • Page 37 Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 USA • Tel: +1.919.772.0115 • Fax: +1.919.772.8259 • www.ati‑ia.com • Email: info@ati‑ia.com...

  • Page 38: Terms And Conditions Of Sale

    Manual, Speedeburr, AC‑90 and 180 Series Document #9610‑50‑1029‑02 10. Terms and Conditions of Sale The following Terms and Conditions are a supplement to and include a portion of ATI’s Standard Terms and Conditions, which are on file at ATI and available upon request. ATI warrants the compliant tool product will be free from defects in design, materials, and workmanship for a period of one (1) year from the date of shipment and only when used in compliance with the manufacturer's specified normal operating conditions.

  • Page 39: Motor Life And Service Interval Statement

    Manual, Speedeburr, AC‑90 and AC‑180 Series Document #9610‑50‑1029‑02 10.1 Motor Life and Service Interval Statement The air motors that are used in ATI deburring/finishing tools are subject to wear and have a finite life. Motors that fail, during the warranty period, will be repaired or replaced by ATI as long as there is no evidence of abuse or neglect and that the normal operating practices outlined in this manual have been observed.

This manual is also suitable for:

Speedeburr 9150-ac-180

Table of Contents