Bosch Rexroth IndraControl XM42 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Bosch Manuals
  4. Control Unit
  5. Rexroth IndraControl XM42
  6. Operating instructions manual

Bosch Rexroth IndraControl XM42 Operating Instructions Manual

Hide thumbs
Table of Contents

Quick Links

IndraControl
XM42
Controls
Operating Instructions
R911345566
Edition 03
Table of Contents
loading

Related Manuals for Bosch Rexroth IndraControl XM42

Summary of Contents for Bosch Rexroth IndraControl XM42

  • Page 1 IndraControl XM42 Controls Operating Instructions Edition 03 R911345566...
  • Page 2 Edition 03, 2019-11 Refer to tab. 1-1 "Change Record" on page 1 Copyright © Bosch Rexroth AG 2019 All rights reserved, also regarding any disposal, exploitation, reproduction, edit- ing, distribution, as well as in the event of applications for industrial property rights.

  • Page 3: Table Of Contents

    Bus bases for IndraControl S20 I/O............6 SD card....................6 End clamp....................7 Wear parts..................... Ambient conditions................7 Technical data..................9 Voltage supply and current consumption..........Standards.................... Standards used..................11 CE marking................... 12 8.2.1 Declaration of conformity..............UL/CSA certified.................. 13 R911345566_Edition 03 Bosch Rexroth AG...
  • Page 4 LEDs and operating elements.............. 36 12.1.1 LEDs on the XD1 plug................37 12.1.2 LED block of 10................... 12.1.3 Operation mode switches ..............39 12.1.4 Reset button..................12.2 XM4x initial firmware................40 12.2.1 License information................12.2.2 LED states.................... 41 Bosch Rexroth AG R911345566_Edition 03...
  • Page 5 Scheduled maintenance tasks............. 14.2 Battery change..................58 Ordering information................15.1 Type code..................... 60 15.2 Accessories and spare parts..............61 Disposal....................16.1 General information................61 16.2 Return....................61 16.3 Packaging..................... 61 Service and support................Index....................63 R911345566_Edition 03 Bosch Rexroth AG...
  • Page 6 IndraControl XM42 Controls Bosch Rexroth AG R911345566_Edition 03...

  • Page 7: About This Documentation

    Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac- tivities of the target group This document instructs the technical staff of the machine manufacturer on how to safely perform the mechanical and electrical installation and on how to com- mission the device. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 8: Scope

    Customer requests, comments or suggestions for improvement are of great im- portance to us. Please email your feedback on the documentations to Feed- [email protected]. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. Bosch Rexroth AG R911345566_Edition 03...

  • Page 9: Product Identification And Scope Of Delivery

    I-C-B-H-T-V DC 24 V US LISTED 5 Fer IND.CONT.EQ 17YB 1,0 A SN: 7260007123456789 Bosch Rexroth AG, 97816 Lohr, Germany 6 Än 1 1 10 7 Sch Word mark Serial number Part number 10 Underwriters Laboratories Inc. mark Type name (type code)

  • Page 10: Using Safety Instructions

    Danger, Warning, Caution indicates hazards for persons. DANGER In case of non-compliance with this safety instruction, death or serious injury will occur. WARNING In case of non-compliance with this safety instruction, death or serious injury can occur. Bosch Rexroth AG R911345566_Edition 03...

  • Page 11: Symbols Used

    The same applies to cables and lines. Only to be operated with the component configurations and combinations ex- pressly defined and with the software and firmware specified in the correspond- ing functional description. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 12: Spare Parts, Accessories And Wear Parts

    S20-BS-S R911173203 Bus bases for narrow IndraControl S20 I/O modules Tab. 5-3: Bus bases for S20 I/O 5.4 SD card Ordering code Part number Description XA-SD02 R911175017 SD card 4 GB Tab. 5-4: SD card Bosch Rexroth AG R911345566_Edition 03...

  • Page 13: End Clamp

    Shock test acc. to DIN EN 60068-2-27 Shock stress: Shock resistance in all three axes, 11 ms semi-sinusoidal 15 g Broadband noise acc. to DIN EN 60068-2-64 20-500 Hz with 1.22 g rms per axis Root Mean Square R911345566_Edition 03 Bosch Rexroth AG...
  • Page 14 A (industrial environments), but not of class B (residential area and small enterprises). When using the product in residential areas or small enterprises, the operator has to take actions to prevent radio interferences (also re- fer to DIN EN 55022). Bosch Rexroth AG R911345566_Edition 03...

  • Page 15: Technical Data

    USB memory medium only in an uncritical ma- chine state (e.g. home position)! 1 × USB device, maximum cable length 3 m (for the functionality, ● refer to the system description of the respective system). R911345566_Edition 03 Bosch Rexroth AG...

  • Page 16: Voltage Supply And Current Consumption

    S20 I/O modules from U at nominal volt- Reverse voltage protection of the supply voltage Diode Fuse protection Internal protective fuse, 4.0 A Transient protection Present, suppressor diodes Pulse load up to 1,500 W Bosch Rexroth AG R911345566_Edition 03...

  • Page 17: Standards

    Sécurité des machines Equipement électrique des machines DIN EN 61131-2 Speicherprogrammierbare Steuerungen 2008 Teil 2: Betriebsmittelanforderungen und Prüfungen – Programmable controllers Part 2: Equipment requirements and tests – Automates programmables Partie 2: Spécifications et essais des équipements R911345566_Edition 03 Bosch Rexroth AG...

  • Page 18: Ce Marking

    EU directive and with the following harmonized European standards: EMC directive 2014/30/EC The electronic products described in the present operating instructions are in- tended for use in industrial environments and comply with the following require- ments: Bosch Rexroth AG R911345566_Edition 03...

  • Page 19: Ul/Csa Certified

    UL and CSA marking applies only to the device upon delivery. After modifying the device, verify the UL and the CSA conformity. To guarantee an UL/CSA-compliant operation, the following condi- tions have to be fulfilled: Use only insulated copper wire suitable for at least 60/75°C ● R911345566_Edition 03 Bosch Rexroth AG...

  • Page 20: Interfaces

    (From outside) 24 V plug ① 4-pin (4-wire) – Extension bus Bus base Bus base for extension mod- ② ules 32-pin 32-pin Ethernet RJ-45 socket RJ-45 plug ③ (TCP/IP, RT Ethernet) 8-pin (twisted pair, 4-/8-wire) Bosch Rexroth AG R911345566_Edition 03...

  • Page 21: Extension Bus

    S20 modules. The IndraControl XM42 can provide up to 2 A for the power supply of the S20 modules. Overloading the U for the S20 bus can cause a control failure. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 22: Bus Bases

    If the fastening elements (screws, rivets,...) are too high, the bus bases do not correctly engage on the mounting rail. Use only elements with a structural height of up to 3 mm to fasten the mounting rail. End clamp ● Bosch Rexroth AG R911345566_Edition 03...
  • Page 23 In case of a several line design, the supply air has to be measured under each line and its limit value has to be observed. Also note the values given in the chapter "Ambient condition". R911345566_Edition 03 Bosch Rexroth AG...

  • Page 24: Housing Dimensions

    ● cables For more information on mounting, demounting and connecting lines, refer to the application description "IndraControl S20: System and Installation", part no. R911335988. 10.2 Housing dimensions Fig. 10-3: Front view Fig. 10-4: Bottom view Bosch Rexroth AG R911345566_Edition 03...

  • Page 25: Mounting The Control

    Mount the control on the top-hat rail. ● Install the control in a control cabinet or an appropriate housing. ● Mounting the control bus base 1. Correctly position the bus base as per the descriptions "Right Side" and "Left Side". R911345566_Edition 03 Bosch Rexroth AG...
  • Page 26 Before mounting the control on the top-hat rail, mount the bus bases for the modules to the right and to the left of the control. 1. Press the control on the premounted control bus base until all latchings are safely closed. Fig. 10-7: Snapping the control Bosch Rexroth AG R911345566_Edition 03...

  • Page 27: Mounting S20 I/O Modules

    "C" in the following figure. Fig. 10-8: Interconnect S20 bus bases and to the control bus base Mounting S20 module to the S20 bus base 1. Press the S20 modules on the premounted bus bases. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 28: Mounting Extension Modules

    "D" in the fol- lowing figure. 3. Move the other extension bus base to the right until all bus bases are con- nected to each other, see "C" in the following figure. Bosch Rexroth AG R911345566_Edition 03...

  • Page 29: Demounting The Control And The Control Bus Base

    "A" in the following figure. The base latches are locked in the open position. 3. Remove the control vertically to the mounting rail, see "B" in the following figure. The base latches engage again in idle position. R911345566_Edition 03 Bosch Rexroth AG...
  • Page 30 "B", "B1" and "B2" in the following figure. 4. Lift up the bus base and remove it, see "C" in the following figure. Fig. 10-12: Removing the control bus base from the top-hat rail Bosch Rexroth AG R911345566_Edition 03...

  • Page 31: Electric Installation

    ● All control components are supplied from 24 V voltage supplies (SELV/PELV). Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN, part num- ber R911171065, for the logic supply. For further information on the external power supply unit and on the creation of overvoltage categories, refer to the documentation of the power supply unit.

  • Page 32: Voltage Supply For The Control

    24 voltage supply, ensure that the 0 V connec- tion of the U is wired without interruption to all XMx controls. If this is not observed, XMx controls might become defective. Power connector XD1 Fig. 10-13: Power connector XD1 Bosch Rexroth AG R911345566_Edition 03...

  • Page 33: Voltage Supply

    The feeding of 24 V at the XD1 connector is protected against polari- ty reversal. A polarity reversal of the 24 V and 0 V feeding (U ) does not damage the device. However, the control does not start and the LED is not on. R911345566_Edition 03 Bosch Rexroth AG...
  • Page 34 (fig. 10-14 "Setup with power supply unit" on page 27 fig. 10-15 "Setup with two power supply units" on page 28). The control is connected with 0 V (U and the ground connection. Thus, ground connection monitoring devices can be used. Bosch Rexroth AG R911345566_Edition 03...

  • Page 35: Grounding

    30. Connect the functional earthing a cable, which is as short as possible or, preferably, even via a ground strap. The maximum cable or ground strap length is 1 m with a cross-section of 6 mm R911345566_Edition 03 Bosch Rexroth AG...

  • Page 36: Shielding

    ● Route all power cables and data cables in separate cable channels. 10.8 Battery A battery is included in the device upon delivery. Battery name: Lithi- um battery 3.0 V CR1632 (120 mAH), manufacturer: Renata. Bosch Rexroth AG R911345566_Edition 03...

  • Page 37: Commissioning

    11.1 IT security The operation of installations, systems and machines requires the implementa- tion of an integral concept for state-of-the-art IT security. Bosch Rexroth prod- ucts are part of this integral concept. Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept. The rele- vant characteristics are documented in the IT security guideline (R911342562).

  • Page 38: Commissioning Steps

    (USB Remote NDIS) is installed on the PC. Even though the computer and the control communicate via Ethernet, it is only a point-to-point connection. The IP address of the connection "XF31" on the control is 192.168.234.234. The IP address cannot be changed. Bosch Rexroth AG R911345566_Edition 03...
  • Page 39 2. The entry "RNDIS/Ethernet gadget" is displayed in the list under "Other de- vices". 3. Select "Update driver software..." in the context menu of "RNDIS/Ethernet gadget". 4. In the dialog, select the entry: "Browse my computer for driver software". R911345566_Edition 03 Bosch Rexroth AG...
  • Page 40 34/65 IndraControl XM42 Controls Commissioning 5. In the dialog, select the entry: "Let me pick from a list of device drivers in my computer". 6. In the dialog, select the entry: "Network adapters". Bosch Rexroth AG R911345566_Edition 03...
  • Page 41 IndraControl XM42 Controls 35/65 Commissioning 7. Select the entry "Microsoft corporation" under "Manufacturer". Then, se- lect "Remote NDIS compatible device" under "Network adapter". 8. To confirm the installation, click on "Yes". R911345566_Edition 03 Bosch Rexroth AG...

  • Page 42: Device Description

    Type code: XM4x00.01 12.1 LEDs and operating elements To operate and for the error diagnostics, there are multiple PEDs, an operation mode switch and a "Reset" button on the front side of the IndraControl XM42 control. Bosch Rexroth AG R911345566_Edition 03...

  • Page 43: Leds On The Xd1 Plug

    Fig. 12-2: LEDs on the XD1 plug The following functions are assigned to the LEDs on the XD1 plug: Color Function Green 24 V supply voltage connected and within the permitted range Green The internal voltages are within the permitted range R911345566_Edition 03 Bosch Rexroth AG...

  • Page 44: Led Block Of 10

    The following functions are assigned to the LEDs at running system firmware: Color Function Red/orange/green Sercos status DIA1 Red/orange/green Used as feedback for the operation mode switch DIA2 Red/orange/green Basic diagnostics by the system DIA3 Currently booting DIA4 Currently booting Bosch Rexroth AG R911345566_Edition 03...

  • Page 45: Operation Mode Switches

    Function ① Engaged Center Stop Engaged Down Clear Sampling ① Refer to the functional description of the respective control system (Rexroth IndraLogic XLC IndraMotion MLC 14 VRS, Functional Description, R911341700) Tab. 12-3: Operation mode switch R911345566_Edition 03 Bosch Rexroth AG...

  • Page 46: Reset Button

    45) provides a more comfortable operation and more functions. If connected to a PC, it can be opened with a web browser. The comprehensive mechanisms for commissioning with the IndraWorks Suite are also supported by the XM4x control. Bosch Rexroth AG R911345566_Edition 03...

  • Page 47: License Information

    (ii) in the case of code licensed under the GPL v3 for as long as Bosch Rexroth offers spare parts or customer support for that product.

  • Page 48: Starting And Opening The Initial Firmware

    Tab. 12-5: Menu items of the initial firmware If the function was executed successfully, the LED "E" changes from red to green after some seconds. The control must not be switched off during this time. Bosch Rexroth AG R911345566_Edition 03...

  • Page 49: Installing A Backup From An External Sd Card

    If the control is as in delivery state, a backup can also be loaded to the control without PC. Proceed as follows: 1. Copy a valid control backup to a Bosch Rexroth SD card (part no: R911175017). Create a control backup using a PC with an SD card reader or use the file manager of the First Touch commissioning tool.

  • Page 50: Updating The Initial Firmware

    4. The update is successfully completed if the right LED row is green. 5. Remove the external data carrier (USB stick or SD card) from the control. 6. Restart the control using the reset button "SF2" or interrupt the 24 V volt- age supply briefly. Bosch Rexroth AG R911345566_Edition 03...

  • Page 51: Indracontrol First Touch

    First Touch site, a user login is required. To log in, enter user name and password into both the form fields of the navigation bar. The default user ID is: User name: boschrexroth ● Password: boschrexroth ● R911345566_Edition 03 Bosch Rexroth AG...

  • Page 52: Hardware Data

    Write configuration button). If writing the network settings is completed suc- cessfully, a note is displayed in the header area of the site. The Reboot control button is additionally displayed. It is used to restart the control and thus applies the network setting. Bosch Rexroth AG R911345566_Edition 03...

  • Page 53: Firmware Management

    Fig. 12-8: "Firmware management" dialog Current control mode: ● – "Initial Mode": The initial firmware is loaded or active (initial firmware ver- sion is shown). – "System Mode": Control was started with the previously installed system firmware. R911345566_Edition 03 Bosch Rexroth AG...
  • Page 54 ".fw". The backup can only be started if the selected file name corre- sponds to the archive rules. During as well as after the backup, a corresponding message is displayed. Bosch Rexroth AG R911345566_Edition 03...
  • Page 55 IndraControl XM42 Controls 49/65 Device description Fig. 12-9: Dialog "Archive SYSTEM|OEM|USER" Fig. 12-10: Dialog "Archive SYSTEM|OEM|USER" – Successfully completed R911345566_Edition 03 Bosch Rexroth AG...
  • Page 56 If the system archive file is selected from the local file system, the archive is installed in two steps: 1. Transferring the system archive file to the control 2. Installing the archive Fig. 12-11: Dialog "Restore SYSTEM|OEM|USER" – Upload Bosch Rexroth AG R911345566_Edition 03...
  • Page 57 IndraControl XM42 Controls 51/65 Device description Fig. 12-12: Dialog "Restore SYSTEM|OEM|USER" – Installation running R911345566_Edition 03 Bosch Rexroth AG...
  • Page 58 Go to the "Browse file system" tab to restore archive files on the file system of the control or on external storage media. For restoration, select the respective archive file. Click on the "Restore" button to start the restoration. Bosch Rexroth AG R911345566_Edition 03...

  • Page 59: File Manager

    Transfer files from the client to the control (action: Upload file) ● Create directories (action: Create directory) ● Delete (empty) directories (click on the "Delete" icon in the table row) ● Delete files (click on the "Delete" icon in the table row) ● R911345566_Edition 03 Bosch Rexroth AG...

  • Page 60: Core Dump

    (e.g. not sufficient free memory space available). Un this case, storage space can be released in the default target directory for core dump files (/USER/). Use the "File manager" menu item. An addi- Bosch Rexroth AG R911345566_Edition 03...

  • Page 61: Booting

    3. The LEDs "DIA3" and "DIA4" in the LED block of 10 flash alternatingly in red while booting. 4. The LEDs "DIA3" and "DIA4" in the LED block of 10 go off after booting and when the operating system is running. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 62: Fallback And Recovery

    V supply voltage failure and restored during the start. 12.7 Real-time clock The real-time clock of the control is buffered in the switched-off state. The buf- fer capacitor looses efficiency when operated permanently at high tempera- Bosch Rexroth AG R911345566_Edition 03...

  • Page 63: Error Causes And Troubleshooting

    Further operating displays and error displays are located on the individual mod- ules and terminals. For information on the other displays, refer to the manual of the IndraControl S20 component (see also chapter 1.3 "Related documents" on page R911345566_Edition 03 Bosch Rexroth AG...

  • Page 64: Maintenance

    Maintenance work in the device is only permis- sible by skilled staff! If hardware or software components have to be exchanged, please contact the Bosch Rexroth Service or ensure that only skilled staff changes the respective components. 14.1 Scheduled maintenance tasks...
  • Page 65 IndraControl XM42 Controls 59/65 Ordering information formation result from the required functional scope. Please contact the corre- sponding marketing organization and ask for the ordering information of the control variant optimized for your application. R911345566_Edition 03 Bosch Rexroth AG...

  • Page 66: Type Code

    MLC Advanced ......................= MLCA MTX Standard ......................= MTXS MTX Performance......................= MTXP MTX Advanced ......................= MTXA Extension system setup None............................. = NNNN Subject to export control (EU) No export license required ..........................= N Fig. 15-1: Type code Bosch Rexroth AG R911345566_Edition 03...

  • Page 67: Accessories And Spare Parts

    Our technology-oriented Competence Center in Lohr, Germany, is responsible for all your service-related queries for electric drive and controls. Contact the Service Hotline and Service Helpdesk under: Phone: +49 9352 40 5060 Fax: +49 9352 18 4941 E-mail: [email protected] Internet: http://www.boschrexroth.com R911345566_Edition 03 Bosch Rexroth AG...
  • Page 68 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● Bosch Rexroth AG R911345566_Edition 03...

  • Page 69: Index

    Installation........16 Demounting........16 Installation notes......16 Device description......36 Installation, electric...... 25 Dimensions........18 Intended use........5 Disposal........61 Interfaces........14 Distances........17 IT security........31 Distances for cooling....17 Documentation Change record......1 R911345566_Edition 03 Bosch Rexroth AG...
  • Page 70 Real-time clock......56 Recovery........56 XD1..........26 Reference conductor....28 XD1, LEDs........37 Related documents......2 XF31........32, 58 Remanent data......56 Reset button......... 40 RNDIS device driver...... 32 S20 I/O modules, mounting..21 S20 interface........ 15 Bosch Rexroth AG R911345566_Edition 03...
  • Page 71 IndraControl XM42 Controls 65/65 Notes...
  • Page 72 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911345566* R911345566 DOK-CONTRL -XM4X*CTRL**-IT03-EN-P...

Table of Contents