Bosch Rexroth IndraControl VAC 05.1 Instructions Manual
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Bosch Rexroth IndraControl VAC 05.1 Instructions Manual

Bosch Rexroth IndraControl VAC 05.1 Instructions Manual

Connection modules
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl
VAC 05.1, VAC 30.2, VAC 31.1
Connection Modules
Instructions
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911338408
Edition 01
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Summary of Contents for Bosch Rexroth IndraControl VAC 05.1

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911338408 Edition 01 VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Instructions...
  • Page 2 © Bosch Rexroth AG 2013 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG I/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Table of Contents Table of Contents Page About this Documentation....................3 Product Identification and Scope of Delivery..............5 Product Identification..........................5 2.1.1 Device Type Plate..........................5 Scope of Delivery............................
  • Page 4 II/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Table of Contents Page Commissioning......................29 Device Description....................... 31 12.1 General Information..........................31 12.2 Variants..............................31 12.3 Stop Circuit Bridging (Only for VAC 30.2, VAC 31.1)................32 12.3.1...

  • Page 5: About This Documentation

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 3/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules About this Documentation About this Documentation The activities, product phases and target groups that refer to the present doc‐ Overview – target groups and product phases umentation are marked in red color in the following figure.
  • Page 6 4/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules About this Documentation Title Type of documentation Parts number Rexroth IndraControl Project Planning Manual R911318642 VEH 30.1 Hand-Held Terminal Rexroth IndraControl Project Planning Manual R911331583 VEH 30.2...

  • Page 7: Product Identification And Scope Of Delivery

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 5/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Product Identification and Scope of Delivery Product Identification and Scope of Delivery Product Identification 2.1.1 Device Type Plate The type plate is located on the rear panel.
  • Page 8 6/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 9: Using The Safety Instructions

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 7/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Using the Safety Instructions Using the Safety Instructions Safety Instructions – Structure The safety instructions are structured as follows: Consequences and Safety alert symbol source of danger...
  • Page 10 8/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 11: Intended Use

    9/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Intended Use Intended Use The connection modules are designed by Bosch Rexroth for use in industrial environments. Danger of destruction of the device if not ex‐ NOTICE pressly stated accessories, mounting parts and other components, cables, lines, soft‐...
  • Page 12 10/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 13: Spare Parts, Accessories And Wear Parts

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 11/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Spare Parts, Accessories and Wear Parts Spare Parts, Accessories and Wear Parts No spare, accessory or wear parts are available for the connection modules.
  • Page 14 12/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 15: Ambient Conditions

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 13/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Ambient Conditions Ambient Conditions In operation Storage Transport Max. ambient tem‐ +5 ℃ to 40 ℃ ac‐ -20 ℃ to +70 ℃ ac‐ -20 ℃ to +70 ℃ ac‐...
  • Page 16 14/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 17: Technical Data

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 15/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Technical Data Technical Data VAC 05.1 VAC 30.2 VAC 31.1 Rated supply volt‐ DC 24 V (DC +19,2 V to DC +30 V acc. to EN 61131-2) age (hand-held ter‐...
  • Page 18 16/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 19: Standards

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 17/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Standards Standards General Information The projects have been developed according to the German edition of the standards, available at the current stage of product development.
  • Page 20 18/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Standards However, there can be combinations or extension stages with limited or miss‐ ing certification. Thus, verify the registration according to the UL marking on the device.

  • Page 21: Interfaces

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 19/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Interfaces Interfaces View VAC 30 VAC 05 X2.1 X1.1 X1.2 X2.2 Fig.9-1: Connector panel of the VAC connection module Overview The connectors X1 and X2 are designed as connection strip (SL) with a pin spacing of 3.81 mm and 2 ×...

  • Page 22: Dc 24 V Voltage Supply X1

    20/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Interfaces VAC 05.1 VAC 30.2 VAC 31.1 X2.2 pin3 Enabling device 2 IN X2.2 pin4 Enabling device 2 OUT Ethernet RJ45 Tab.9-2: Pin assignment of the VAC connection module...

  • Page 23: Ethernet Interface X3

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 21/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Interfaces Signal name X2.2 pin3 Enabling device 2 IN X2.2 pin4 Enabling device 2 OUT Tab.9-4: Enabling button X2.2 Risk of injury due to malfunction of the ena‐...
  • Page 24 22/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 25: Assembly, Disassembly And Electrical Installation

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 23/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation Assembly, Disassembly and Electrical Installation 10.1 Housing Dimensions 10.1.1 Overview Housing Dimensions Fig.10-1: Housing and fitting dimensions, VAC 3x...
  • Page 26 24/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation X2.1 X1.1 X1.2 X2.2 Fig.10-2: Housing and fitting dimensions, VAC 05 Fig.10-3: Installation depths of connection modules VAC...

  • Page 27: Electrical Wiring

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 25/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation Connec‐ ① ② ③ ④ ⑤ ⑥ tion mod‐ VAC 05 85 mm 25 mm 20 mm 11 mm 70 mm 54 mm VAC 30.2...
  • Page 28 26/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation Danger without protective separation! DANGER ● The DC 24 V input voltage must comply with the requirements of the "Protective separation"! ●...
  • Page 29 DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 27/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation L2 L3 Power supply unit with insulated trans- former acc. to EN 60742 10 mm (green/yellow) Cross sections depending DC 24V on the power demand;...

  • Page 30: Connection Of Safety Engineering

    28/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Assembly, Disassembly and Electrical Installation Personal injury due to wrong project plan‐ WARNING ning! ● The hand-held terminal must be projected correctly by the machine manufacturer according to the risk assessment.

  • Page 31: Commissioning

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 29/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Commissioning Commissioning For commissioning the control, further parameterization or programming is General Information necessary. Commissioning steps Before commissioning the hand-held terminal, the operator has to en‐...
  • Page 32 30/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 33: Device Description

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 31/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description Device Description 12.1 General Information VAC 30 VAC 31 VAC 05 ① Window to insert labels ② 17-pin female connector (with protective cap) to connect hand-held terminals Fig.12-1:...

  • Page 34: Stop Circuit Bridging (Only For Vac 30.2, Vac 31.1)

    32/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description VAC 05 VAC 30.2 VAC 31.1 Application Compatible with Compatible with For hand-held terminals hand-held terminals hand-held terminals with red-yellow EMER‐ with STOP pushbut‐...
  • Page 35 DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 33/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description K1.1 K1.2 K1.3 K1.4 ST1.2 ST1.1 ① Stop circuit 1 ② Stop circuit 2 ③ IndraControl VAC 30.2 connection module ④ Leading contacts ⑤...

  • Page 36: Devices With Red-Yellow Emergency Stop Pushbutton

    34/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description Consequently, the hand-held terminal can be switched on and switched off as desired. The time sequence of the connection procedure is shown in the following fig‐...
  • Page 37 DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 35/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description Shutdown of the system due to connecting a NOTICE hand-held terminal with pressed EMERGEN‐ CY STOP pushbutton. Before commissioning the hand-held terminal make sure that the EMERGEN‐...

  • Page 38: Display And Operating Components

    36/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Device Description Non-functioning EMERGENCY STOP push‐ WARNING buttons can have fatal consequences! Red-yellow EMERGENCY STOP pushbuttons have to function in all opera‐ tion modes of a machine or a system at any time.

  • Page 39: Error Causes And Error Elimination

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 37/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Error Causes and Error Elimination Error Causes and Error Elimination Error Measures for error elimination The 17-pin connector cannot be screwed ● Verify the neutral connector posi‐...
  • Page 40 38/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 41: Maintenance

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 39/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Maintenance Maintenance 14.1 General Information The connection module is designed for use in the industrial environment. No special maintenance is required. 14.2 Cleaning Notes Keep the connection module free from dew, moisture, oils and emulsions.
  • Page 42 40/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 43: Ordering Information

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 41/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Ordering Information Ordering Information Column 9 10-11 Product Product Production Design Extension Other mod‐ features series option Type des‐ ignation code Without bridging the EMERGENCY STOP pushbutton...
  • Page 44 42/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 45: Disposal

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 43/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Disposal Disposal 16.1 General Information Dispose of the products according to the respective national standard. 16.2 Take-Back Our products can be returned to our premises free of charge for disposal.
  • Page 46 44/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 47: Service And Support

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 45/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 48 46/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...

  • Page 49: Index

    DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 47/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Index Index Accessory parts..........11 Operating components........36 Air pressure............13 Ordering information........... 41 Ambient conditions..........13 Ambient temperature.......... 13 Assembly............23 Pin assignment........... 20 Product Identification..........
  • Page 50 48/49 Bosch Rexroth AG DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules...
  • Page 51 DOK-SUPPL*-VAC*XX.X***-IT01-EN-P Bosch Rexroth AG 49/49 Rexroth IndraControl VAC 05.1, VAC 30.2, VAC 31.1 Connection Modules Notes...
  • Page 52 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-SUPPL*-VAC*XX.X***-IT01-EN-P...

This manual is also suitable for:

Rexroth indracontrol vac 30.2Rexroth indracontrol vac 31.1

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