Allen-Bradley Kinetix 5500 series Quick Start Manual
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Allen-Bradley Kinetix 5500 series Quick Start Manual

Logix5000 control systems connect over an ethernet / ip network
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Quick Start
Logix5000 Control Systems: Connect Kinetix 5500 Drives over
an EtherNet/IP Network
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Summary of Contents for Allen-Bradley Kinetix 5500 series

  • Page 1 Quick Start Logix5000 Control Systems: Connect Kinetix 5500 Drives over an EtherNet/IP Network...
  • Page 2 Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, Rockwell Automation, CompactLogix, ControlLogix, Integrated Architecture, Kinetix, Logix5000, PanelView, POINT I/O, RSLinx, RSLogix, Stratix 5700, Studio 5000, Studio 5000 Engineering & Design Environment, and Studio 5000 Logix Designer are trademarks of Rockwell Automation, Inc.
  • Page 3 Where to Start Follow this path to connect a Kinetix 5500 Drive over an EtherNet/IP Network. Prerequiste Tasks Described in Before Using This Publication 00:00:BC:2E:69:F6 1 (Front) 2 (Rear) page 8 Logix5000 Controller Logix Designer Application Chapter 1 Prepare the Kinetix 5500 Drive Hardware page 13 Chapter 2...
  • Page 4 Where to Start Notes: Rockwell Automation Publication IASIMP-QS035B-EN-P - April 2015...

  • Page 5: Table Of Contents

    Table of Contents Preface About This Publication..........7 Before Using This Publication .
  • Page 6 Table of Contents Rockwell Automation Publication IASIMP-QS035B-EN-P - April 2015...

  • Page 7: About This Publication

    Preface About This Publication This quick start provides examples and procedures for integrating a Kinetix® 5500 drive into any Logix5000™ control system over an EtherNet/IP network. The programming examples are not complex, and offer easy solutions to verify that the devices function and communicate properly. This publication describes example procedures that you can complete when using a Kinetix 5500 drive over an EtherNet/IP IMPORTANT network.

  • Page 8: Before Using This Publication

    Preface Before Using This Publication Do the following before you use this quick start: • Install and configure the Logix5000 controller. • Install the Studio 5000 Logix Designer™ application. • Configure the controller network. • Create a project file for your application. ™...

  • Page 9: Required Software

    Preface Table 1 - Tasks to Complete before Using This Quick Start (Continued) Task Description Configure the networks Configure the controller network used in your application. This involves assigning an IP address to the controller’s communication port or communication module used in your Logix5000 control system. Create a Logix Designer Create a project to be used with your Logix5000 controller.

  • Page 10: How Hardware Is Connected

    Logix5000 Controller (CompactLogix 5370 controller is shown) 1606-XLxxx 00:00:BC:2E:69:F6 Safety Device 1 (Front) 2 (Rear) 24V DC Control, Digital Inputs, Allen-Bradley 1606-XL Powe r S u p p l y and Motor Brake Power (customer-supplied) 2198-Hxxx-ERS  Input Kinetix 5500 Drive...

  • Page 11: Where To Start

    Provides declarations of conformity, certificates, and other certification details. You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication IASIMP-QS035B-EN-P - April 2015...
  • Page 12 Preface Notes: Rockwell Automation Publication IASIMP-QS035B-EN-P - April 2015...

  • Page 13: Before You Begin

    Chapter Prepare the Kinetix 5500 Drive Hardware In this chapter, you mount the drive to your panel, make input power, motor, Ethernet, and other connections at the drive, and configure the servo drive IP address for communication over the EtherNet/IP network. Before You Begin Complete the prerequisite tasks that are related to the Logix5000 controller and Logix Designer application that is described in the Preface.

  • Page 14: Follow These Steps

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Follow These Steps Prepare the Panel page 15 Apply the Single Motor Cable Shield Clamp Mount the page 28 Kinetix 5500 Drive page 16 Connect the Kinetix 5500 Drive to the EtherNet/IP Network Ground the page 30...

  • Page 15: Prepare The Panel

    Prepare the Kinetix 5500 Drive Hardware Chapter 1 Prepare the Panel Mount your 2198-H -ERS servo drive on a paint-free grounded panel along with your Logix5000 controller. For more information on how to install a panel for use with a Kinetix 5500 servo drive, refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001.

  • Page 16: Mount The Kinetix 5500 Drive

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Mount the Kinetix 5500 Drive 1. Verify that you have met the minimum clearance requirements that are required for mounting your  2198-H -ERS servo drive. • Additional clearance is required for cables and wires or the shared-bus connection system that is connected to the top of the drive.
  • Page 17 Prepare the Kinetix 5500 Drive Hardware Chapter 1 Figure 3 - Dimensions - Kinetix 5500 Servo Drives Dimensions are in mm (in.) 2198-H003-ERS servo drive is shown. (0.12) Kinetix 5500 Drive  Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) 2198-H003-ERS...
  • Page 18 Chapter 1 Prepare the Kinetix 5500 Drive Hardware 2. Drill the hole pattern for your frame 1, frame 2, or frame 3 standalone drive. Frame 3 Frame 1 Frame 2 Standalone Drive Standalone Drive Standalone Drive ØM4 (#8-32) 243.84 272.0 193.68 (10.7) (9.6)

  • Page 19: Ground The Kinetix 5500 Drive

    Prepare the Kinetix 5500 Drive Hardware Chapter 1 Ground the Kinetix 5500 Drive 1. Ground Kinetix 5500 drives to a bonded cabinet ground bus with a braided ground strap or 4.0 mm (12 AWG) copper wire. Multiple standalone drives Kinetix 5500 using zero-stack feature.

  • Page 20: Wire Drive Connectors

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Wire Drive Connectors Kinetix 5500 servo drives are capable of 200V-class (single/three-phase) and 400V-class (three-phase) operation. This wiring diagram is for 200/400V-class, three-phase operation. For additional interconnect wiring diagrams, refer to the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001.

  • Page 21: Wiring Guidelines

    Prepare the Kinetix 5500 Drive Hardware Chapter 1 Wiring Guidelines Follow these steps when wiring the connectors for your Kinetix 5500 drive. 1. Prepare the wires for attachment to each connector plug by removing insulation equal to the recommended strip length.

  • Page 22: Wire The Input Power Connector

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Wire the Input Power Connector The input power (IPD) connector requires 195…528V AC (single-phase or three-phase) for mains input power. ATTENTION: Make sure that the input power connections are correct when wiring the IPD connector plug and that the plug is fully engaged in the drive connector.

  • Page 23: Disable The Safe Torque-Off Feature

    Prepare the Kinetix 5500 Drive Hardware Chapter 1 Disable the Safe Torque-off Feature The safe torque-off circuit is designed to safely turn off all of the output-power transistors. Each Kinetix 5500 drive ships with one 10-pin wiring plug for wiring to safety devices. The drive does not operate without a safety circuit or safety bypass wiring.

  • Page 24: Wire The Digital Inputs Connector

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Wire the Digital Inputs Connector The digital inputs (IOD) connector uses spring tension to hold wires in place. Kinetix 5500 Servo Drive (front view) Digital Inputs (IOD) Connector Plug SHLD Table 6 - Digital Inputs (IOD) Connector Specifications Drive Cat.
  • Page 25 Prepare the Kinetix 5500 Drive Hardware Chapter 1 Motor Power Connections Kinetix 5500 Servo Drive (front view) Motor Power (MP) Connector Plug Motor Cable Shield Clamp ATTENTION: Make sure that the motor power connections are correct when wiring the MP connector plug and that the plug is fully engaged in the module connector.
  • Page 26 Chapter 1 Prepare the Kinetix 5500 Drive Hardware Motor Brake Connections Kinetix 5500 Servo Drive (front view) MBRK- Motor Brake (BC) Connector Plug MBRK+ Motor Cable Shield Clamp Table 9 - Motor Brake (BC) Connector Specifications Drive Cat. No. Signal/ Recommended Strip Length Torque Value...
  • Page 27 Prepare the Kinetix 5500 Drive Hardware Chapter 1 Motor Feedback Connections Feedback connections are made by using the 2090-KITCON-DSL feedback connector kit, which is included with your Kinetix 5500 drive. Kinetix 5500 Servo Drive (front view) See the Kinetix 5500 Feedback Connector Kit Installation Instructions, publication 2198-IN002, for connector kit specifications.

  • Page 28: Apply The Single Motor Cable Shield Clamp

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Apply the Single Motor Cable Shield Clamp Factory-supplied 2090-Series single motor cables are shielded, and the braided cable shield must end at the drive during installation. A small portion of the cable jacket has been removed to expose the shield braid. The exposed area must be clamped (with the clamp provided) at the bottom front of the drive.
  • Page 29 Prepare the Kinetix 5500 Drive Hardware Chapter 1 Figure 6 - 14 AWG and 10 AWG Cable Installation Kinetix 5500 Servo Drives (frame 2 or 3) Front View Motor Power (MP) Connector Clamp features apply to all 2198-KITCON-DSL frame sizes. Motor Feedback Motor Brake...

  • Page 30: Connect The Kinetix 5500 Drive To The Ethernet/Ip Network

    Chapter 1 Prepare the Kinetix 5500 Drive Hardware Connect the Kinetix 5500 Drive to the EtherNet/IP Network Ethernet connections are made at the PORT 1 and PORT 2 connectors. The Kinetix 5500 drives include two RJ45 connectors to support linear and ring topologies when multiple standalone drives are present. Kinetix 5500 Servo Drive Kinetix 5500 Servo Drives...

  • Page 31: Assign An Ip Address To The Kinetix 5500 Drive

    Prepare the Kinetix 5500 Drive Hardware Chapter 1 Assign an IP Address to the Kinetix 5500 Drive You can assign an IP address to the Kinetix 5500 drive manually via the drive keypad, or dynamically via a DHCP-enabled server. This publication describes tasks to manually assign an IP Address for use in a private network. The Kinetix 5500 drive has two status indicators and an LCD status display.
  • Page 32 Chapter 1 Prepare the Kinetix 5500 Drive Hardware Notes: Rockwell Automation Publication IASIMP-QS035B-EN-P - April 2015...

  • Page 33: Before You Begin

    Chapter Add a Kinetix 5500 Drive to a Logix Designer Application In this chapter, you add the Kinetix 5500 servo drive to your Logix Designer application project, download the project to the Logix5000 controller, and verify communication between drive and motor by applying power and testing an axis. Before You Begin Complete wiring the connector plugs, connecting the Ethernet cables, and configuring the IP address for your Kinetix 5500 drive (refer to...

  • Page 34: Follow These Steps

    Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application Follow These Steps Add the Kinetix 5500 Apply Power to the Drive to the Logix Kinetix 5500 Drive Designer Project page 35 page 42 Configure the Test and Tune the Axis Motion Group page 39 page 43...

  • Page 35: Add The Kinetix 5500 Drive To The Logix Designer Project

    PROG 4. Right-click your network port and choose New Module. The Select Module Type dialog box opens. 5. Using the filters, check Motion and Allen-Bradley, and select your 2198-H -ERS servo drive as appropriate for your actual hardware configuration. 6. Click Create.
  • Page 36 Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application 7. Configure the new drive. a. On the New Module dialog box, type the drive Name. b. Select an Ethernet Address option. In this example, the Private Network address is selected. c.
  • Page 37 Add a Kinetix 5500 Drive to a Logix Designer Application Chapter 1 The New Tag dialog box opens. 12. Type the axis Name. AXIS_CIP_DRIVE is the default Data Type. 13. Click Create. The axis (Axis_1 in this example) appears in the Controller Organizer under Motion Groups>Ungrouped Axes and is assigned as Axis 1 on the Associated Axes tab.
  • Page 38 Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application 15. Click the Power tab. 16. From the pull-down menus, choose the power options appropriate for your actual hardware configuration. Attribute Menu Description Voltage • 400-480 VAC AC input voltage class. •...

  • Page 39: Configure The Motion Group

    Add a Kinetix 5500 Drive to a Logix Designer Application Chapter 1 Configure the Motion Group Follow these steps to configure the motion group. 1. In the Controller Organizer, right-click Motion Groups and choose New Motion Group. The New Tag dialog box opens. 2.

  • Page 40: Configure Axis Properties

    Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application Configure Axis Properties Follow these steps to configure the servo motor axis properties. 1. In the Controller Organizer, right-click an axis and choose Properties. 2. Select the General category. The General and Associated Module dialog box opens.
  • Page 41 Add a Kinetix 5500 Drive to a Logix Designer Application Chapter 1 The Motor Device Specification dialog box opens. 7. From the Data Source pull-down menu, choose Catalog Number. 8. Click Change Catalog. The Change Catalog Number dialog box opens. 9.

  • Page 42: Download The Program

    Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application Download the Program 1. Complete the Logix Designer application project and save your file. 2. Download your program to the Logix5000 processor. 3. Verify that the controller is in Run mode. Apply Power to the Kinetix 5500 Drive This procedure assumes that you have wired and configured your Kinetix 5500 system and Logix5000 controller.

  • Page 43: Test And Tune The Axis

    Add a Kinetix 5500 Drive to a Logix Designer Application Chapter 1 Test and Tune the Axis Before proceeding with testing and tuning your axes, verify that the MOD and NET status indicators are operating as described in IMPORTANT the Kinetix 5500 Servo Drives User Manual, publication 2198-UM001. For help using the Logix Designer application as it applies to testing and tuning your axes with ControlLogix®...
  • Page 44 Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application The Logix Designer - Motor and Feedback Test dialog box opens. The Test State is Executing. TESTING appears on the drive LCD display. Drive LCD Display TESTING 192.168.1.1 DC BUS: 218.3V SETUP MENU...

  • Page 45: Tune The Axes

    Add a Kinetix 5500 Drive to a Logix Designer Application Chapter 1 Tune the Axes Follow these steps to tune the axes. 1. Verify that the load is still removed from the axis being tuned. ATTENTION: To reduce the possibility of unpredictable motor response, tune your motor with the load removed first, then reattach the load and perform the tuning procedure again to provide an accurate operational response.
  • Page 46 Chapter 1 Add a Kinetix 5500 Drive to a Logix Designer Application 7. Click Accept Tuned Values. 8. Click OK to close the Logix Designer - Autotune dialog box. 9. Click OK to close the Axis Properties dialog box. If the test fails, this dialog box opens. a.
  • Page 47 Index Numerics 24V input power connector wiring 21 motor ground termination 28 Ethernet cables 13 EtherNet/IP network connect drive 30 applying power 42 associated axes tab 36 general category 40 tab 36 BC connector ground screws 19 wiring 26 regulator 38 hardware example control system 10 ground drive 19...
  • Page 48 module properties STO connector associated axes tab 36 wiring 23 general tab 36 new tag 37 power tab 38 motion group 39 testing axes motors hookup test 43 brake connector tuning axes wiring 26 autotune category 45 Bulletin VPL 13 cable catalog numbers 24 category 41 feedback connector...
  • Page 50 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

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