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Emerson ROSEMOUNT SPS 4001B Instruction Manual

Single probe autocalibration sequencer
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Instruction Manual
IM-106-340AC-1, Rev 1.0
April 2005
SPS 4001B
Single Probe Autocalibration Sequencer
http://www.raihome.com
Get other manuals https://www.bkmanuals.com
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  • Page 1 Instruction Manual IM-106-340AC-1, Rev 1.0 April 2005 SPS 4001B Single Probe Autocalibration Sequencer http://www.raihome.com Get other manuals https://www.bkmanuals.com...
  • Page 2 Get other manuals https://www.bkmanuals.com...

  • Page 3: Table Of Contents

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Table of Contents Essential Instructions........i Preface .
  • Page 4 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 TOC-2 Get other manuals https://www.bkmanuals.com...

  • Page 5: Essential Instructions

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 SPS 4001B Single Probe Autocalibration Sequencer ESSENTIAL READ THIS PAGE BEFORE PROCEEDING! INSTRUCTIONS Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.

  • Page 6: Preface

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the SPS 4001B Single Probe Autocalibration Sequencer. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it.

  • Page 7: Component Checklist

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 1 Description and Specifications Component Checklist ......page 1-1 Overview .

  • Page 8: Specifications

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. The enclosure provides added protection against corrosive atmospheres and incidental impact damage. Rosemount Analytical has offered multiprobe autocalibration sequencer systems for many years.

  • Page 9: Physical Description

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Table 1-1. Calibration Components PART NUMBER DESCRIPTION Two disposable calibration gas bottles - 0.4% and 8% O , balance 1A99119G01 (1) (2) nitrogen - 550 liters each 1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack NOTES...
  • Page 10 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Calibration Gas Solenoids The solenoids sequence the calibration gases. One solenoid controls calibration gas 1 (high calibration gas), and the other controls calibration gas 2 (low calibration gas). The solenoids activate and deactivate to allow the calibration gases to flow between the sequencer and Oxymitter 4000.

  • Page 11: Theory Of Operation

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 THEORY OF The Oxymitter 4000 is one of the few instruments found in industry that permit the permanent piping of a calibration standard into the probe. Most OPERATION instruments measuring pressure, flow, or temperature, require that a calibration standard be brought to the instrument or that the instrument be taken to the calibration source in the instrument shop.
  • Page 12 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 1-3. SPS 4001B Calibration Setup OXYMITTER 4000 NOTES: (BOTTOM VIEW) A CHECK VALVE IS REQUIRED AT THE OXYMITTER 4000 (BETWEEN THE CALIBRATION GAS FITTING AND THE GAS LINE) TO PREVENT THE MIGRATION OF PROCESS GASES DOWN THE OXYMITTER 4000 CALIBRATION GAS LINE.

  • Page 13: Overview

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 2 Installation Overview ........page 2-1 Mechanical Installation .

  • Page 14: Gas Connections

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 GAS CONNECTIONS Use the following procedures to connect the reference air and the calibration gases. Reference Air (Figure 2-1) The Oxymitter 4000 requires a source of reference air that is constantly 20.95% O .
  • Page 15 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 2-1. Installation REPLACEABLE 5-15/16 MOUNTING FOOT (151) (4 PLACES) (279) Analytical CONDENSATE DISCHARGE TUBE (FROM AIR PRESSURE REGULATOR/FILTER) TEST GAS REF GAS INST AIR SIGNAL CABLE IN MANIFOLD 6-1/2 3/8 IN. (9,5 MM) CABLE GRIPS (165) HI GAS...

  • Page 16: Electrical Connections

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 ELECTRICAL All wiring must conform to local and national codes. Use the following procedure to connect an SPS 4001B to an Oxymitter 4000. CONNECTIONS Disconnect and lock out power before connecting the unit to the power supply. NOTE Ensure the Oxymitter 4000 is set up to handshake with the sequencer by configuring the logic I/O to mode 8.
  • Page 17 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 2-2. Electrical Connections 90 - 250 VAC, 50/60 HZ LINE VOLTAGE INPUT GROUND OPTIONAL 5 VDC (SELF-POWERED) TO REMOTE MOMENTARY CAL INIT CLOSURE CONTACT INPUT CONNECTION 5 VDC (5 mA MAXIMUM) LOGIC I/O HANDSHAKE CONNECTION TO...
  • Page 18 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Get other manuals https://www.bkmanuals.com...

  • Page 19: Overview

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 3 Operation Overview ........page 3-1 Calibration Requirements .
  • Page 20 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 In addition to the optional disposable gas bottles available from Rosemount Analytical, two additional sources of calibrated gas mixtures are: LIQUID CARBONIC GAS CORP. SPECIALTY GAS LABORATORIES 700 South Alameda Street Los Angeles, California 90058 213/585-2154 767 Industrial Road...

  • Page 21: Reference Air Flow Setup

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 REFERENCE AIR FLOW If instrument air is to be used as the reference gas, set the reference air pressure regulator to 20 psig (138 kPa gage) and set the reference air flow SETUP meter to 2 scfh.

  • Page 22: Semi-Automatic Calibration

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 SEMI-AUTOMATIC Semi-automatic calibrations are operator initiated and can be performed using the Oxymitter 4000 keypad, HART handheld communicator/AMS software, or CALIBRATION a remote contact. In addition, the calibration gases must be permanently piped to the Oxymitter 4000.

  • Page 23: Overview

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 4 Maintenance and Service Overview ........page 4-1 Fuse Replacement .
  • Page 24 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 4-1. SPS 4001B, Exploded View Lo Cal Gas Hi Cal Gas Get other manuals https://www.bkmanuals.com...

  • Page 25: Remove/Install Chassis

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 1. Screw 8. Screw 15. Low Cal. Gas Solenoid 22. Reference Air Pressure 2. Fuse 9. Adapter Fitting 16. Pressure Switch Regulator 3. Nylon Washer 10. Impolene Tubing 17. Manifold Gasket 23.
  • Page 26 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 4-2. Terminal Connections 90 - 250 VAC, 50/60 HZ LINE VOLTAGE INPUT GROUND OPTIONAL 5 VDC (SELF-POWERED) TO REMOTE MOMENTARY CAL INIT CLOSURE CONTACT INPUT CONNECTION 5 VDC (5 mA MAXIMUM) LOGIC I/O HANDSHAKE CONNECTION TO...

  • Page 27: Circuit Board Replacement

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 CIRCUIT BOARD Perform the following procedure to replace circuit board (5, Figure 4-1). REPLACEMENT Disconnect and lock out power before working on any electrical components. 1. Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis".

  • Page 28: Pressure Switch Replacement

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 PRESSURE SWITCH Use the following procedure to replace pressure switch (16, Figure 4-1). REPLACEMENT 1. Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis". 2. Remove lead wire terminals from pressure switch (16). 3.

  • Page 29: Overview

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 5 Troubleshooting Overview ........page 5-1 SPS 4001B Troubleshooting .

  • Page 30: Sps 4001B

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 1. Verify your calibration setup per "Gas Connections" in Section 2, Installation; Section 3, Operation; and "Flow Meter Adjustments" in Section 4, Maintenance and Service. 2. Perform another calibration and monitor the process. If the calibration fails before both calibration gases finish sequencing, a gas flow problem exists.
  • Page 31 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Table 5-1. SPS 4001B Fault Finding No calibration gas flow Probable Cause Recommended Corrective Action Improper wire connections, loose Properly connect wiring or secure loose wiring connections; replace damaged wiring if connections, or damaged wiring necessary.
  • Page 32 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 5-1. SPS 4001B Troubleshooting Flowchart (Sheet 1 of 2) SYMPTOM — NO CALIBRATION GAS FLOW CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4001B WIRING PROPERLY CONNECT WIRING PROPERLY OR SECURE LOOSE WIRING CONNECTED CONNECTIONS;...
  • Page 33 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Figure 5-1. SPS 4001B Troubleshooting Flowchart (Sheet 2 of 2) SYMPTOM — NO CALIBRATION GAS FLOW (CONTINUED) CONTINUED FROM SHEET 1 OF 2 CHECK +5 VDC AND +24 VDC. NOTE 1: +5 VDC IS ON TP2;...
  • Page 34 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Get other manuals https://www.bkmanuals.com...
  • Page 35 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Section 6 Replacement Parts SPS 4001B ..........page 6-2 Calibration Components .
  • Page 36 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 SPS 4001B Figure 6-1. Replacement Parts Lo Cal Gas Hi Cal Gas Get other manuals https://www.bkmanuals.com...

  • Page 37: Calibration Components

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Index No. Part Number Description 771B635H02 Flow Meter Assembly, Reference Air 771B635H01 Flow Meter Assembly, Calibration Gas 1A98808H03 Fitting, 90 Degree, Nylon, 1/8 NPT 1A97913H22 Fuse, 1.6A, 260V, 5 x 20 mm, Fast Acting 6A00150G01 Circuit Board 6292A80H01...
  • Page 38 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Get other manuals https://www.bkmanuals.com...
  • Page 39 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Appendix A Safety Data Safety Instructions ....... page A-2 http://www.raihome.com Get other manuals https://www.bkmanuals.com...

  • Page 40: Safety Instructions

    Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 IMPORTANT SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive.
  • Page 41 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.
  • Page 42 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.
  • Page 43 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.
  • Page 44 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä...
  • Page 45 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
  • Page 46 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.
  • Page 47 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità...
  • Page 48 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.
  • Page 49 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à...
  • Page 50 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.
  • Page 51 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också...
  • Page 52 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 A-14 Get other manuals https://www.bkmanuals.com...

  • Page 53: Returning Material

    Equipment must be returned with complete identification in accordance with Rosemount Analytical instructions or it will not be accepted. In no event will Emerson Process Management be responsible for equipment returned without proper authorization and identification. 2. Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.
  • Page 54 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Get other manuals https://www.bkmanuals.com...
  • Page 55 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Index Accessories ....1-3 Electrical Connections ..2-5 Calibration Gas 1 ..2-2 Ambient Temperature .
  • Page 56 Instruction Manual IM-106-340AC-1, Rev. 1.0 SPS 4001B April 2005 Index-2 Get other manuals https://www.bkmanuals.com...
  • Page 57 WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B.
  • Page 58 Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Emerson Process Management Rosemount Analytical Inc. Fisher-Rosemount GmbH & Co.

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