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Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE
InstallatIon & MaIntenance InstructIons
table of contents
2 Operation and storage .................................. 2
3 Distinguish OLD/nEW models ..................... 2
4 Installation ..................................................... 3
5 communication features ............................ 11
DVP1 interface ..................................... 11
2
7 Profibus DP description .............................. 12
8 rs485 transmission mode.......................... 13
9 EPI2 DPV1 power-up ................................... 14
11 Data exchange mode .................................. 17
12 Local settings .............................................. 25
13 GsD file ........................................................ 26
14 bluetooth communication module ........... 30
15 Profibus certificate ...................................... 30
16 Optional kits ................................................. 31
1 optional module 9: profibus dpV1
interface
the OM9 Profibus DPV1 interface is an
electronic module that allows you to connect
the Keystone EPI
electrical actuator to a
2
Profibus DP network. the module has its own
microprocessor and control program. It works
as a pure bus interface and does not affect the
actuator control integrity. It is installed inside
the actuator housing and takes the electrical
power from the actuator power supply module.
www.valves.emerson.com
the rs 485 interface is located on the module
board. the Profibus network is fully isolated
from the actuator electronics.
the OM9 Profibus DPV1 is designed to support
Profibus DPV0 cyclic communication and
acyclic communication as per Profibus DPV1
extension.
for details about EPI2 actuator the reference
manual is:
EPI
Quarter-turn Electric actuator IOM.
2
important
For decommissioning instructions, please refer
to the relevant chapter in the EPI
EBPRM-0091.
Warning
EPI
actuator must be electrically isolated before
2
any disassembling or reassembling operations.
Before any disassembling or reassembling
operations, please follow in detail the relevant
paragraph of the basic installation and operating
manual (latest revision available).
Warning
The electronic parts of the EPI
2
option modules can be damaged by a discharge
of static electricity. Before you start, touch a
grounded metal surface to discharge any static
electricity.
Warning
It is assumed that the installation, configuration,
commissioning, maintenance and repair works
are carried out by qualified personnel and
checked by responsible specialists.
Warning
Repair work, other than operations outlined in this
manual, is strictly reserved to qualified Emerson
personnel or to personnel authorized by the
company itself.
note
based on the Wiring Diagram printed on the board
(I.E. DE5687r00E or DE5687r00G and subsequent),
the board may have a soldered jumper or a dip switch
on the Profibus termination. Please read the manual
for the relevant description.
© 2017 Emerson. All rights reserved.
manual ref.
2
actuators and all
Vciom-01493-en 16/06
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Page 1: Table Of Contents
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons table of contents the rs 485 interface is located on the module board. the Profibus network is fully isolated 1 Optional module 9: Profibus DPV1 interface ... 1 from the actuator electronics. -
Page 2: Operation And Storage
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons fIGurE 1a: DE5687r00E fIGurE 1b: DE5687r00G 2 operation and storage the module is designed to work and to be stored in the same environment as the actuator. 3 distinguish old/neW models It is important to distinguish between EPI -f02 old models and the new ones. -
Page 3: Installation
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 4 installation to assemble the OM9 into the f02-EPI2 actuator, proceed as follows: • Ensure that all the parts received with the OM9 are available as described in paragraph Optional kits • Using paragraph Optional kits, select only mechanical parts (screws and spacers) depending on actuator models • Gather the right tools for the assembly and for setting the actuator controls. • With an Allen wrench of 5 mm unscrew the cover screws (Figure 5). fIGurE 5 • Remove the actuator cover (Figure 6). fIGurE 6 follow one of the following assembling procedures depending on actuator model. - Page 4 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 4.1 assembling procedure for models 63-125 nm old version (us or no us market) • Detect the black cable required for the OM9 which is already included in the basic actuator (figure 7). fIGurE 7 • Connect the flat cable furnished into the kit to connector J1 on OM9 (Figure 8). fIGurE 8 • Unscrew the 3 screws (Figure 9): 3 pcs M3x10. fIGurE 9...
- Page 5 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons • Tighten the 3 metal spacers (Figure 10). fIGurE 10 • Connect OM9 flat cable to connector J8 on the logic board (Figure 11). fIGurE 11 • Place the OM9 card onto the spacer and tighten the 4 screws (Figure 12). fIGurE 12 • Connect the 8-pins connector to connector J3 on OM9 (Figure 13) fIGurE 13...
- Page 6 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 4.2 assembling procedure for models 250-500-1000-2000 nm old version (us or no us market) • Detect the black cable required for the OM9 which is already included in the basic actuator; disassemble local mechanical indicator (figure 14). fIGurE 14 • Connect the flat cable furnished into the kit to connector J1 on OM9 (Figure 15). fIGurE 15 • Connect OM9 flat cable to connector on the logic board (Figure 16). fIGurE 16...
- Page 7 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons • Place the OM9 card onto the heatsink spacers and tighten the 4 screws; assemble local mechanical indicator (figure 17). fIGurE 17 • Connect the 8-pins connector to connector J3 on OM9 (Figure 18) fIGurE 18 4.3 assembling procedure for models 63-125 nm new version (us or no us market) • Detect the black cable required for the OM9 which is already included in the basic actuator (figure 19).
- Page 8 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons • Unscrew the 3 screws (Figure 21). fIGurE 21 • Tighten the 3 metal spacers; insert the plastic spacer (Figure 22). fIGurE 22 • Connect OM9 flat cable to connector on the logic board (Figure 23). fIGurE 23 • Place the OM9 card onto the spacers and tighten the 3 screws (Figure 24) M3x8 fIGurE 24...
- Page 9 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons • Connect the 8-pins connector to connector J3 on OM9 (Figure 25) fIGurE 25 4.4 assembling procedure for models 250-500-1000-2000 nm new version (us or no us market) • Detect the black cable required for the OM9 which is already included in the basic actuator; disassemble local mechanical indicator (figure 26). fIGurE 26 • Connect the flat cable furnished into the kit to connector J1 on OM9 (Figure 27). fIGurE 27 • Tighten the 3 metal spacers and unscrew the screw that fix the motor cable...
- Page 10 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons • Disassemble local mechanical indicator and connect OM9 flat cable to connector on the logic board (figure 29). fIGurE 29 • Place the OM9 card onto the spacers and tighten the 4 screws; assemble local mechanical indicator (figure 30). fIGurE 30 • Connect the 8-pins connector to connector J3 on OM9 (Figure 31) fIGurE 31 important Please note that all the connectors provided with the base actuator and all optional cards are different from each other (in terms of design and number of pins).
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Page 11: Communication Features
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 5 communication features communication protocol Profibus DP according to En 50170 network topology Line (bus) structure. With repeaters tree structures can also be realized transmission medium twisted, screened copper cable according to En 50170 Data rate 19.2... -
Page 12: Epi
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 6.3 profibus/hardwired mode selection field devices. the maximum number of the EPI DPV1 interface manages the Profibus/ master and slave devices in a bus segment hardwired mode selection by means of the is 32 without repeaters. -
Page 13: Rs485 Transmission Mode
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 8 rs485 transmission mode • Impedance from 135 to 165 ohm • Capacity < 30 pF/m the EPI DPV1 interface uses a half duplex, • Loop resistance 110 ohm/km multidrop, serial rs485 communication • Wire gauge 0.64 mm line. the module communicates with the • Conductor area > 0.34 mm... -
Page 14: Epi2 Dpv1 Power-Up
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 9 epi dpV1 interface poWer-up the EPI DPV1 interface takes its electrical consistent is an attribute that specify the supply from the actuator power supply module. capability of the module to maintains data... -
Page 15: Data Exchange During Parameterization
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 10 data exchange during parameterization the following data is sent to the EPI DPV1 interface: byte name type range default reserved DPV1 reserved DPV1 reserved DPV1 fail safe action... - Page 16 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons byte 5 delay before initiating fail safe operation this byte defines the delay before execution of the programmed safe action Value: minimum 0 sec. maximum 10 sec. default value: 4 sec.
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Page 17: Data Exchange Mode
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 11 data exchange mode the following paragraph describes the input and output messages of EPI DPV1 interface when working in ‘data exchange mode’ for ‘cyclic data’ and ‘acyclic data’. In all cases it is called ‘input signal’... - Page 18 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 11.1.2 Input data the structure of the cyclic input data is defined depending on the module selected: module 1 or module 3 byte Monitor relay Intermediate Motor stopped fully closed...
- Page 19 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 11.1.3 Positioning algorithm send a ‘slave_Diag’ request that is answered a positioning algorithm (position closed loop with a ‘slave_Diag’ response. the availability control) is implemented on the EPI DPV1 of specific diagnosis information is notified by interface card.
- Page 20 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons standard diagnostic block Octet 1 bit0 diag_station_non_existent (1) = slave does not exist (sets master) diag_station_not_ready (1) = slave not ready for data exchange diag_cfg_fault (1) = slave has mismatching configuration data...
- Page 21 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons identifier related diagnosis block Octet 7 bit0 header: EPI2_DPV1 report 0x42 Low byte of the slave’s ident number, EPI2_DPV1 report 0xE3 block_lenght number of octets of this block including this header...
- Page 22 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons Octet 13 bit0 status_data_description (1) = not Operative in Open Direction (1) = not Operative in close Direction (1) = Power fail alarm (1) = HI-HI torque in Opening...
- Page 23 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 11.2 acyclic communication dpV1 this paragraph defines the composition of the acyclic communication defined as per Profibus DPV1 standard. the data available on acyclic communication is organized as shown in the following table:...
- Page 24 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons byte name range slot 1, index 1, length 3 bytes - only read: position and torque current position 2 bytes 0 - 1000 0,1% current torque 1 byte 0 - 100...
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Page 25: Local Settings
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 12 local settings fIGurE 33 the EPI DPV1 board is equipped with a set of switches to allow the operator to configure the Profibus address. furthermore two soldering pads are available... -
Page 26: Gsd File
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 12.2.b profibus termination on board code de5687r00g and subsequent On board termination is done through the dip switch located on the board as shown in the photo below. the termination is activated when the dip switches are in position On. to remove the termination, please move both the switches to 1. - Page 27 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons unsigned8 50 0-100 EndExtuserPrmData ExtuserPrmData=5 ‘closing direction’ unsigned8 0 0-1 Prm_text_ref=6 EndExtuserPrmData ExtuserPrmData=6 ‘Opening speed set’ unsigned8 7 0-9 EndExtuserPrmData ExtuserPrmData=7 ‘closing speed set’ unsigned8 7 0-9 EndExtuserPrmData ExtuserPrmData=8 ‘Opening torque set’...
- Page 28 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons Implementation_type=’sPc3’ bitmap_Device=’f02k_r’ bitmap_Diag=’f02k _D’ bitmap_sf=’f02 _c’ ; slave-specification: freeze_Mode_supp=1 sync_Mode_supp=1 auto_baud_supp=1 set_slave_add_supp=0 Min_slave_Intervall=1 Max_Diag_Data_Len=16 slave_family=0 fail_safe=1 ; userPrmData: Length and Preset: user_Prm_Data_Len=16 user_Prm_Data=0x00,0x00,0x00,\ ;0-2 reserved DPV1 0x00, \ ;3- storage format 0x00, \ ;4 -fail safe action...
- Page 29 Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons ; slave-specification: DPV1_slave=1 c1_read_Write_supp=0 c2_read_Write_supp=1 c2_Max_Data_Len=240 c2_response_timeout=100 c2_read_Write_required=0 c2_Max_count_channels=3 Max_Initiate_PDu_Length=72 Diagnostic_alarm_supp=0 Process_alarm_supp=0 Pull_Plug_alarm_supp=0 status_alarm_supp=0 update_alarm_supp=0 Manufacturer_specific_alarm_supp=0 Extra_alarm_saP_supp=0 alarm_sequence_Mode_count=0 alarm_type_Mode_supp=0 Diagnostic_alarm_required=0 Process_alarm_required=0 Pull_Plug_alarm_required=0 status_alarm_required=0 update_alarm_required=0 Manufacturer_specific_alarm_required=0 DPV1_Data_types=0 WD_base_1ms_supp=1 check_cfg_Mode=0 ;Device related Diagnosis unit_Diag_bit(24)=’not Operative Open’...
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Page 30: Bluetooth Communication Module
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 14 bluetooth communication module the OM9 module is provided with integrated bluetooth module. In www.biffi.it you can download a-Manager program to modify each settings by integrated bluetooth module. after installation of a-Manager program, please clic on ‘Operations’button and then clic on ‘bluetooth control’button... -
Page 31: Optional Kits
Keystone OM9 - EPI2 PrOfIbus DPV1 IntErfacE InstallatIon & MaIntenance InstructIons 16 optional Kits the OM9 kit consists of the following parts (see figure below): - OM9 Profibus DPV1 Interface module - 3 pcs metal spacers - 1 pc metal hexagonal spacer 15 mm... - Page 32 © 2017 Emerson. All rights reserved.