Panasonic High-Tro-Reel Operation Manual
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The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
■ Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■ After reading, keep this Operation / Installation Manual with you for your reference.
■ Ask qualified electrician for troubleshooting and maintenance.
  Please be sure to show this Operation / Installation Manual to that engineer.
■ We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
  deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
  environment, etc. butdegrading the year.
  In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
     ・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
     ・ If you have trouble checking in, please contact the electrician.
     ・ This product is an important asset - customers. Please check and the following things must be observed.
     ・ This product is an important asset of customers. Please check and understand the following text carefully.
  In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
 ● 
Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
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Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
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If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
The replacement product is required for electrical worker qualifications.
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Do not use the collector shoes past replacement indication lines.
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Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
 ● 
Be sure to do a pre-use test run of equipment and do periodic inspections.
 ● 
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
 ● 
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
 ● 
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit's
 ● 
conductor surface.poor contact may occur.
Traveling speed must be 300m/min. or less. (60m/min.or less in guide caps mounting section). However, further
 ● 
restrictions may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
If products are not used for a long period of time, the unit's conductor surfaces may become oxidized, resulting in poor contact.
 ● 
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
 ● 
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.   Observe may cause injury to your fingers.
 ● 
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
 ● 
Observe, damage to the ducts, may cause injury.
When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
 ● 
Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
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When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
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Failure to conform to this table may cause poor collector arm contact or separation from wires.
When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
 ● 
Failure to do so may cause fire due to sparks.
Panasonic Corporation Power Components Business Unit
1048,kadoma,kadoma,oosaka,571-8686,japan Telephone:+81-06-6908-1131
©Panasonic Corporation 2012
High-Tro-Reel Operation Manual
<Tension Type>( Without CE Type ) Indoor Use Only
Precautions on installation
Warning
Caution
For keeping
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Summary of Contents for Panasonic High-Tro-Reel

  • Page 1   In addition, safety precautions, to the extent expected by the Company are listed. Precautions on installation Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention to the following points.
  • Page 2 Maintenance schedule of High-Tro-Reel(Tension Type) The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years by regularly maintaining and the regular service in correct construction. Please check by the maintenance table based on this maintenance schedule. Refer to the maintenance table of P.37 for a concrete check item. Maintenance done by the electrical work trader. At introduction      The 5th year     The 10th year   ・  Check the presence of remarkable dirt of the surface of the conductor. ...
  • Page 3 ※ Name Inspecting point Contents of inspection Remedy Result Measures Inspection cycle (standard) Check to see if there is any foreign particles adhering on  Clean with a specific purpose cleaner or waste cloth. its sliding surface or if it is seriously contaminated. Is there any ark generated protrusion  Remove any protrusion (convex) on the arc scratch using a file. (convex shaped) on its sliding surface? Conductor If it exceeds a threshold amount of wear, please replace the main  Amount of wear of the conductor is correct?  conductor In case of wearing down to the replacement indication  Amount of wear of the conductor  : 0.5 mm or less line at next inspection,  please replace earlier than usual. High-Tro-Reel Is the unit moving in zigzag way? unit Review distance between conductors at connecting section. ◯ Unit t the unit dislocated from the hanger? Review for any dislocated position on the unit. Correct if any. ◯ Is the unit mounted parallel to the traveling rail? Adjust the unit to be parallel. ◯ Is there any cracked or broken? Replace if cracked or broken sheath is found. ◯ Insulating sheath Don't the insulated sheath and the resin part of  Check the amount of wear of the collector and conductor ...
  • Page 4: Precautions On Installation

    ■ After setup、 Please pass this Operation Manual / Installation Manual to the customer.  Precautions on installation Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention to the following points.
  • Page 5 ●Center feed-in joiner 3P Connect the High-Tro-Reel unit together in long installations.    Can also feed power to 150A and 200A High-Tro-Reel unit.    The lead-in-side set up a hanger at 450〜550 mm,    the other side set up a hangar at 550〜 750 mm 〈150A ・...
  • Page 6 Reel unit out of the box. High-Tro-Reel unit Notes ・ Be careful that the end of the High-Tro-Reel unit doesn’t swing up. ・ Be careful not to step on or band the Hight-Tro-Reel unit on the ground as this may damage the unit.
  • Page 7 Cutting the High-Tro-Reel unit Notes ・ If the High-Tro-Reel unit is curled, be sure to straighten it before cutting. ・ Any unnecessary protrusions on the conductor should be cut off. Processing for the End tension insulator 1. Cut a sheath according to the size that exists in figure.
  • Page 8 ■Set the terminal and the terminal plate , the insulation sheet to the End tension insulator from the top and sides. When mount the terminal plates, Please see Feeding power to    the High-Tro-Reel(Crimp terminal sequence and mounting direction of the terminal plate). (1) Mounting the terminal from the upper ① ...
  • Page 9 1. Tightening the tension bolt to the insulator blanket by the fixation nut Hanger High-Tro-Reel unit 2. Temporarily fix t the High-Tro-Reel unit to the hanger in the proper order starting at the end.  Pull the High-Tro-Reel unit tight using rope, being sure to eliminate any sagging. Slit...
  • Page 10 Coil spring length,(     )mm Tension(N) during installation ・  When applying tension to the High-Tro-Reel unit, besure to tighten the nuts on the tension bolts evenly. 4508 ・  Do not excessively tighten so that the coil spring contacts. Otherwise, the conductor of the unit 10 or lower 70 (...
  • Page 11 Connecting the High-Tro-Reel units (Use a joiner to connect units.) 1. Cut 30mm of the insulating sheath and the copper plate. (See Cutting the High-Tro-Reel unit) High-Tro Reel unit 2. Bend up the copper plate to a 90 °. Caution Conductor (...
  • Page 12 (with feed-In terminal) or Center feed-in joiner. Please refer even to page 22 for the CE type. ■ When powering middle of the High-Tro-Reel unit., use the following products. 【 60A • 90A】 Joiner (with feed-in terminal) 【150A • 200A】Center feed-in joiner Mounting position of the hanger.
  • Page 13 Feeder connection 60A and 90A ●  Joiner cover  (with feed-in terminal) Joiner (with feed-in terminal) Terminal Screw (M6×12) 1. Put up the power wires, connect the power wire to the terminal plate  using a crimp-on terminal.  Be sure to tighten the terminal screw by hex key wrench. Screw (M6×12)...
  • Page 14 70mm 〜 110mm of collector arm set up to be twisting. from the center of the duct Adjust the arm mount rod between the High-Tro-Reel unit to become 110mm or less and 70mm or more at the center between hangers, and 70mm or more at the bracket.
  • Page 15 1. Mount the supporting parts of collector arm on saddle 2. Set the distance from the upper surface of the  Conductor cleaner High-Tro-Reel conductor to the center of collector (DH56851) cleaner mount rod to 65mm (Central value of the ollector cleaner permitted movable range 65±10 mm) Saddle 3.