Fieldbus two-wire chlorine, dissolved oxygen, and ozone transmitter (128 pages)
Summary of Contents for Emerson Micro Motion 5700
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Installation Manual MMI-20027478, Rev AC December 2014 ® Micro Motion Model 5700 Transmitters All Installation Types (Integral, 4-Wire, and 9-Wire)
Installation Manual December 2014 Emerson Flow customer service Email: • Worldwide: [email protected] • Asia-Pacific: [email protected] Telephone: North and South America Europe and Middle East Asia Pacific United States 800-522-627 U.K. 0870 240 Australia 800 158 727 1978 Canada The Nether-...
December 2014 Installation Manual Planning Topics covered in this chapter: • About this document • Installation checklist • Additional considerations for retrofit installations • Power requirements About this document The Model 5700 Transmitters: Quick Installation Guide (QIG) provides information on planning, mounting, wiring, and initial setup of the transmitter.
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Installation Manual December 2014 □ Verify that you have the appropriate cable and required cable installation parts for your installation. For wiring between the transmitter and sensor, verify the maximum cable length does not exceed 1000 ft (300 m). □ Ensure that you use the following cable for the different connections: Twisted-pair instrument cable for all I/O connections Twisted-pair shielded cable for the RS-485 (Channel E) connection...
December 2014 Installation Manual Variable Setting Mass flow units Volume flow units Density units Temperature units Channel configuration mA output(s) Power (Internal or External): Source: Scaling (LRV, URV): Fault Action: Frequency output(s) Power (Internal or External): Source: Scaling (LRV, URV): Fault Action: Discrete output(s) Power (Internal or External):...
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Installation Manual December 2014 Figure 1-1: Cable sizing formula M = 18V + (R × L × 0.7A) • M: minimum supply voltage • R: cable resistance L: cable length (in Ω/ft) • Table 1-2: Typical power cable resistance at 68 °F (20 °C) Wire gauge Resistance 14 AWG...
December 2014 Installation Manual Mounting and sensor wiring Topics covered in this chapter: • Mounting and sensor wiring for integral-mount transmitters • Mount the 4-wire or 9-wire remote-mount transmitters • Wire the 4-wire or 9-wire remote-mount transmitter to the sensor •...
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Installation Manual December 2014 Ensure that the instrument pole extends at least 12 inches (305 mm) from a rigid base, and is no more than 2 inches (50.8 mm) in diameter. Confirm that you have the necessary tools, and the instrument-pole mounting kit shipped with the transmitter.
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December 2014 Installation Manual Figure 2-2: Wall-mounting bracket dimensions A. 2.8 in (71.4 mm) B. 2.8 in (71.4 mm) • For pole-mount installations, attach the U-bolt mounting piece to the instrument pole. Quick Installation Guide...
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Installation Manual December 2014 Figure 2-3: Pole-mounting bracket attachment 3. Place and attach the transmitter-mounting bracket to the mounting bracket secured to the wall or instrument pole. ® Micro Motion Model 5700 transmitters...
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December 2014 Installation Manual Figure 2-4: Attaching and securing transmitter to mounting bracket To ensure the mounting bracket holes are aligned, insert all attachment bolts into place before tightening. Wire the 4-wire or 9-wire remote-mount transmitter to the sensor Prerequisites •...
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Installation Manual December 2014 Procedure 1. Remove the transmitter-to-sensor wiring compartment cover to reveal the terminal connections. Figure 2-5: Removal of the transmitter-to-sensor wiring compartment cover ® Micro Motion Model 5700 transmitters...
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December 2014 Installation Manual 2. Feed the sensor wiring cable into the transmitter wiring compartment. Figure 2-6: Sensor wiring feedthrough 3. Connect the sensor wires to the appropriate terminals. Note Terminate the 4-wire cable drain wires only at the sensor/core processor end of the cable. See the sensor installation manual for more detail.
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Installation Manual December 2014 Figure 2-7: 4-wire transmitter-to-sensor wiring connections ® Micro Motion Model 5700 transmitters...
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December 2014 Installation Manual Figure 2-8: 9-wire transmitter-to-sensor wiring connections Note Connect the 4 drain wires in the 9-wire cable to the ground screw located inside the junction box. 4. Replace the transmitter-to-sensor wiring compartment cover and tighten the screws to 14-16 in-lbs. Ground the meter components In 4-wire or 9-wire remote installations, the transmitter and sensor are grounded separately.
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Installation Manual December 2014 Prerequisites CAUTION! Improper grounding could cause inaccurate measurements or meter failure. WARNING! Failure to comply with requirements for intrinsic safety in a hazardous area could result in an explosion. Note For hazardous area installations in Europe, refer to standard EN 60079-14 or national standards. If national standards are not in effect, adhere to the following guidelines for grounding: •...
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December 2014 Installation Manual Figure 2-9: Removal of the sensor clamp 2. Gently lift the transmitter straight up, and rotate the transmitter to the desired position. You can rotate the transmitter to any of the eight positions, but a stop exists that will not allow a full 360°...
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Installation Manual December 2014 Figure 2-10: Rotation of the transmitter head 3. Gently lower the transmitter onto the base, confirming that the transmitter is in a locked position. 4. Replace the clamp in its original position and tighten the cap screw. Torque to 28 to 30 in-lbs (2.3 to 3.4 N-m).
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December 2014 Installation Manual Figure 2-11: Re-attachment of the sensor clamp Rotate the user interface on the transmitter (optional) The user interface on the transmitter electronics module can be rotated 90º or 180° from the original position. Quick Installation Guide...
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Installation Manual December 2014 Figure 2-12: Display components A. Transmitter housing B. Sub-bezel C. Display module D. Display screws E. End-cap clamp F. Cap screw G. Display cover Procedure 1. Shut off power to the unit. WARNING! If the transmitter is in a hazardous area, wait five minutes after disconnecting the power before opening the enclosure.
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December 2014 Installation Manual 2. Loosen and rotate the end cap clamp so that it does not interfere with the cover. 3. Turn the display cover counterclockwise to remove it from the main enclosure. 4. Carefully loosen the semi-captive display screws while holding the display module in place.
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Installation Manual December 2014 Figure 2-13: Removal of the clamp 2. Gently rotate the junction box to the desired position. You can rotate the junction box plus or minus 180º to any position. ® Micro Motion Model 5700 transmitters...
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December 2014 Installation Manual Figure 2-14: Rotation of the sensor wiring junction box 3. Gently set the junction box into its new position, confirming that the position is locked. 4. Replace the clamp in its original position and tighten the cap screw. Torque to 28 to 30 in-lbs (2.3 to 3.4 N-m).
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Installation Manual December 2014 Figure 2-15: Re-attachment of the clamp ® Micro Motion Model 5700 transmitters...
December 2014 Installation Manual Wiring the channels Topics covered in this chapter: • Access the wiring channels • Wire the mA output in an explosion-proof/flameproof or non-hazardous area • Wire the mA/HART output in an explosion-proof/flameproof or non- hazardous area •...
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Installation Manual December 2014 2. Confirm which transmitter channels are activated, or ON, and identify the type of configuration you will be wiring to based on the options available (see Figure 1 Table Figure 3-1: Activated channel identification A. Key to identify the activated input/outputs Table 3-1: Available channel configurations Output...
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December 2014 Installation Manual Figure 3-2: Channel and wiring configurations label Wire the mA output in an explosion-proof/flameproof or non-hazardous area • Wire the mA output (internally powered) (Section 3.2.1) • Wire the mA output (externally powered) (Section 3.2.2) 3.2.1 Wire the mA output (internally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance...
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Installation Manual December 2014 Figure 3-3: mA output wiring (internally powered) A. mA output B. Channel A, B, or C C. 820 Ω maximum loop resistance D. Signal device 3.2.2 Wire the mA output (externally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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December 2014 Installation Manual Figure 3-5: Externally powered mA output: maximum loop resistance 1100 1000 15.0 22.5 30.0 A. Maximum resistance (Ω) B. External supply voltage (V) Wire the mA/HART output in an explosion-proof/ flameproof or non-hazardous area • Wire the mA/HART output (internally powered) (Section 3.3.1) •...
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Installation Manual December 2014 Figure 3-6: mA/HART output wiring (internally powered) A. mA/HART output B. 250–600 Ω resistance C. HART device 3.3.2 Wire the mA/HART output (externally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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December 2014 Installation Manual Figure 3-8: Externally powered mA/HART output: maximum loop resistance 1100 1000 15.0 22.5 30.0 A. Maximum resistance (Ω) B. External supply voltage (V) 3.3.3 Wire the mA/HART multidrop installation (internally or externally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Figure 3-9: mA/HART multidrop wiring A. 250–600 Ω resistance B. HART-compatible host or controller C. HART-compatible transmitter (internally powered) D. Model 5700 transmitter (internally powered) mA/HART connections ™ E. SMART FAMILY transmitters F. 24 VDC loop power supply required for external transmitter Wire the Frequency output in an explosion-proof/ flameproof or non-hazardous area •...
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December 2014 Installation Manual Figure 3-10: Frequency output wiring (internally powered) A. Frequency output B. Channel B or C C. See Figure 3-11 for output amplitude versus load resistance D. Counter Figure 3-11: Internally powered Frequency output: output amplitude versus load resistance [24 VDC (Nom) open circuit] 1000 A.
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Installation Manual December 2014 Procedure Wire to the appropriate output terminal and pins. Figure 3-12: Frequency output wiring (externally powered) A. Frequency output B. Channel B or C C. 5–30 VDC (maximum) D. 500 mA current (maximum) E. Counter 3.4.3 Wire the Frequency output (internally powered) (Channel D) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance...
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December 2014 Installation Manual Figure 3-14: Internally powered Frequency output: output amplitude versus load resistance [24 VDC (Nom) open circuit] 2500 5000 7500 10000 A. Output amplitude (V) B. Load resistor (Ω) 3.4.4 Wire the Frequency output (externally powered) (Channel D) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Wire the Discrete output in an explosion-proof/ flameproof or non-hazardous area • Wire the Discrete output (internally powered) (Channels B/C) (Section 3.5.1) • Wire the Discrete output (externally powered) (Channels B/C) (Section 3.5.2) • Wire the Discrete output (internally powered) (Channel D) (Section 3.5.3) •...
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December 2014 Installation Manual Figure 3-17: Internally powered Discrete output: output amplitude versus load resistance [24 VDC (Nom) open circuit] 1500 2250 3000 A. Output amplitude (V) B. Load resistor (Ω) 3.5.2 Wire the Discrete output (externally powered) (Channels B/C) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Figure 3-18: Discrete output wiring (externally powered) A. Discrete output B. Channel B or C C. 3–30 VDC (maximum) D. 500 mA current (maximum) E. Counter 3.5.3 Wire the Discrete output (internally powered) (Channel D) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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December 2014 Installation Manual Figure 3-20: Internally powered Discrete output: output amplitude versus load resistance [24 VDC (Nom) Open Circuit] 2500 5000 7500 10000 A. Output amplitude (V) B. Load resistor (Ω) 3.5.4 Wire the Discrete output (externally powered) (Channel D) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Wire the RS-485 output in an explosion-proof/flameproof or non-hazardous area Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice. Procedure Wire to the appropriate output terminal and pins. Figure 3-22: RS-485 output wiring A.
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December 2014 Installation Manual Figure 3-23: mA input wiring (internally powered) A. mA input B. 100 Ω input resistance at Channel D C. 4–20 mA input device 3.7.2 Wire the mA input (externally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice. Procedure Wire to the appropriate input terminal and pins. Figure 3-25: Discrete input wiring (internally powered) A.
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December 2014 Installation Manual Wire the Frequency input in an explosion-proof/ flameproof or non-hazardous area • Wire the Frequency input (internally powered) (Section 3.9.1) • Wire the Frequency input (externally powered) (Section 3.9.2) 3.9.1 Wire the Frequency input (internally powered) Important Meter installation and wiring should be performed by suitably trained personnel only in accordance with the applicable code of practice.
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Installation Manual December 2014 Figure 3-28: Frequency input wiring (externally powered) A. Frequency input B. Frequency input device C. 1–10 KΩ resistance D. 3–30 VDC ® Micro Motion Model 5700 transmitters...
December 2014 Installation Manual Wiring the power supply A user supplied switch may be installed in the power supply line. Important For compliance with the Low Voltage Directive 2014/35/EU (European installations), a switch in close proximity to the transmitter is required. Procedure 1.
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Installation Manual December 2014 5. Ground the power supply using the equipment ground, also under the Power warning flap. ® Micro Motion Model 5700 transmitters...
December 2014 Installation Manual Power up the transmitter The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement. 1. Follow appropriate procedures to ensure that a new device on the network does not interfere with existing measurement and control loops. 2.
Installation Manual December 2014 Configuring the transmitter with Guided Setup At initial startup of the transmitter, the guided configuration screen appears on the transmitter display. This tool guides you through basic configuration of the transmitter. The guided setup allows you to upload configuration files, set the transmitter display options, configure channels, and review sensor calibration data.
December 2014 Installation Manual Using the Display controls The transmitter display interface includes a display (LCD panel) and four optical switches – left, up, down, and right arrow keys – used to access the display menus and navigate the display screens. 1.
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Installation Manual December 2014 Figure 7-1: Proper finger positioning for activating an optical switch 2. Use the arrow indicators on the display screen to identify which optical switch to use to navigate the screen (see Figure 7-2 Figure 7-3). Important When using the arrow keys, you must first activate the optical switch then release the same switch by removing your finger from the glass to move up, down, right, left or to make a selection.
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December 2014 Installation Manual Figure 7-2: Example 1: Active arrow indicators on the transmitter display Quick Installation Guide...
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Installation Manual December 2014 Figure 7-3: Example 2: Active arrow indicators on the transmitter display ® Micro Motion Model 5700 transmitters...
December 2014 Installation Manual Available Service Port connection WARNING! If the transmitter is in a hazardous area, do not remove the housing cover while power is being supplied to the unit. Removing the housing cover while power is supplied to the unit could cause an explosion.