Related Manuals for Emerson Liebert eXL
Summary of Contents for Emerson Liebert eXL
- Page 1 Liebert ® ™ Installation Manual – 625-800kVA, 1.0PF, 60Hz, Three-Phase, Single-Module...
- Page 2 ETWORK OWER FOR UPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area.
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Page 3: Table Of Contents
Sizing the Input Breaker Feeding a Liebert eXL UPS....... 9... - Page 4 Figure 1 Cabinet arrangement—Liebert eXL and battery cabinets ....... . 7 Figure 2 Liebert eXL customer connections .
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Page 5: Important Safety Instructions
This manual contains important instructions that should be followed during installation of your Liebert eXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel. - Page 6 Important Safety Instructions WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 5187 lb. (2353kg). Locate center of gravity symbols and determine unit weight before handling each cabinet.
- Page 7 Important Safety Instructions AVERTISSEMENT Risque de décharge électrique et d’incendie. pouvant entraîner des dommages matériels, des blessures et même la mort. Les précautions de sécurité habituelles suffisent lorsque le système ASC est en mode de fonctionnement normal et que toutes les portes sont fermées. La zone entourant le système ASC doit être exempte de flaques d’eau, d’humidité...
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Page 8: Mechanical Installation
NOTICE Three-phase input supply required. The standard Liebert eXL UPS is suitable for connection to three-phase, three-wire (+ Earth) TN-C and TN-S. NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. -
Page 9: Environmental Considerations
(see Environmental Parameters in Table 7). The Liebert eXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings. -
Page 10: Clearances
1.4.2 Clearances The Liebert eXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to permit free passage of personnel with the doors fully opened. It is important to leave a distance of 24in. (610mm) between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit. -
Page 11: Figure 1 Cabinet Arrangement-Liebert Exl And Battery Cabinets
Mechanical Installation Figure 1 Cabinet arrangement—Liebert eXL and battery cabinets Liebert If the cabinets are to be bolted together, the side panels and hangers must be removed before beginning. Liebert Additional Battery Battery Cabinet Cabinet(s) (Matching) (Matching) Liebert Liebert Additional... -
Page 12: Ups Electrical Installation
UPS Electrical Installation UPS E LECTRICAL NSTALLATION This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipment to be installed. WARNING Risk of electrical shock. Can cause injury or death. The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. -
Page 13: Sizing The Input Breaker Feeding A Liebert Exl Ups
125%. If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. The input current limit should not be set less than 105% of the current needed to support the inverter at full load for normal operation. -
Page 14: Control Cable And Communication
UPS Electrical Installation 2. Open exterior and interior panels on the front of the I/O sections. 3. Connect the ground to the equipment ground busbar located in the I/O sections. 4. Make power connections and tighten the connections to the proper torque. Ensure correct phase rotation. -
Page 15: Figure 2 Liebert Exl Customer Connections
UPS Electrical Installation Figure 2 Liebert e XL customer connections TB3-SKRU Enable TB2 – Digital Inputs Input 10 Input 5 Input 4 Input 9 Input 3 Input 8 Input 2 Input 7 Input 1 Input 6 TB1-Remote TB1154 – DC Status Panel Communication Reserved... -
Page 16: Figure 3 Ups Mms/1+N Connectivity
UPS Electrical Installation Figure 3 UPS MMS/1+N connectivity Cat 6 Cable UPS 1 UPS 2 UPS n Reserved for MMS/1+N ® ™ Liebert... -
Page 17: Dry Contacts
UPS Electrical Installation 2.4.1 Dry Contacts Table 1 UPS Digital Inputs Terminal Connects to Block (Description of External Item) Item MBB Aux Contact, Closed = CB Is Closed Maintenance Bypass Breaker (MBB) MBB Aux Contact Common MIB Aux Contact, Closed = CB is Closed Maintenance Isolation Breaker (MIB) MIB Aux Contact Common BIB Aux Contact, Closed = CB is Closed... -
Page 18: Grounding
2.5.2 High Resistance Grounding Contact your Emerson ® representative or the factory to determine whether the Liebert eXL is compatible with the specific type of HRG system involved. 2.5.3 Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: •... -
Page 19: No Cb2 Option
NOTE This option does not allow the Liebert eXL module to be isolated from critical load. Emerson recommends installing a wraparound maintenance bypass. If a wraparound bypass is not installed, according to the latest OSHA safety regulations, the output of the module may need to be shut down to maintain the module. -
Page 20: Optional Equipment
3.1.2 Matching Liebert eXL Battery Cabinet The optional matching Liebert eXL Battery Cabinet can be used to obtain the desired autonomy time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for details, see the Liebert eXL Battery Cabinet installation manual, SL-26035, available at Emerson Network Power’s Liebert Web site: www.liebert.com). -
Page 21: Installation Drawings
Installation Drawings NSTALLATION RAWINGS Figure 5 Typical main components, 625-800kVA Liebert e XL single-module UPS Liebert Backfeed IntelliSlot Circuit Breaker Housings (BFB) HMI Screen (On Exterior Door) Keylock or EMO Button (optional) Module Output Circuit Breaker Main Input (CB2) Circuit Breaker (CB1) FRONT DOORS REMOVED Option Box... -
Page 22: Figure 6 Outline Drawing, 625-800Kva Liebert Exl Single-Module Ups
Installation Drawings Figure 6 Outline Drawing, 625-800kVA Liebert e XL single-module UPS Bypass\Output Panel to Frame Frame Cable Exit, Area Typical With Panel Removed 1.3" Rectifier\DC To Frame Opposite (33mm) Cable Entry, Area 1.3" (33mm) 12.5" x 23.2" Side With Panel Removed (318mm x 590mm) 12.5"... -
Page 23: Figure 7 Base Drawing, 625-800Kva Liebert Exl Single-Module Ups
Installation Drawings Figure 7 Base drawing, 625-800kVA Liebert e XL single-module UPS Input Core Core Output/Bypass Front 16.4 20.5 12.8 (324) 27.8 23.8 (605) 20.5 (416) (520) (705) (520) Oppo. Side Typ. (99) Oppo. Side Forklift Openings Forklift Openings Right Side Lift Clearance FRONT VIEW 26.2... -
Page 24: Figure 9 Output And Bypass Terminal Detail, 625-800Kva Liebert Exl Single-Module Ups
Installation Drawings Figure 9 Output and bypass terminal detail, 625-800kVA Liebert e XL single-module UPS #4 Bypass Input Busbar 38.2 x 4 x .25 2.36" (60mm) Ø .56" (14mm) Typ. Typ. 1.43" (36mm) 2.36" (60mm) Typ. #5 Phase Output Busbar 17.7 X 4 X .25 2.36"... -
Page 25: Figure 11 Low-Voltage Cable Routing
Installation Drawings Figure 11 Low-voltage cable routing Use these entry holes for ® ™ Liebert IntelliSlot Unity card cables only Low Voltage Control Cable Top Entry Service Drawer Provide at least 18" (457mm) of service loop to all control connections to permit opening the service drawer without removing the connections. -
Page 26: Figure 12 Cabling For Single Input Configuration
Installation Drawings Figure 12 Cabling for single input configuration Note 1 INPUT CORE CORE OUTPUT/BYPASS INPUT CORE CORE OUTPUT/BYPASS NOTES 24" (610) minimum clearance above unit required for air exhaust. Top and bottom cable entry available through removable access plates. Remove punch to suit conduit size and replace. -
Page 27: Figure 14 Control Wiring, Programmable Relay Board
Installation Drawings Figure 14 Control wiring, Programmable Relay Board 1 2 3 6 7 8 9 11 12 13 14 15 16 1 2 3 6 7 8 9 11 12 13 14 15 16 1 2 3 1 2 3 6 7 8 9 111213141516 Customer control wiring connection points are terminals 1 through 15. -
Page 28: Specifications
Specifications PECIFICATIONS Table 7 Liebert e XL UPS specifications Model Size 625-800kVA Input Parameters Input Voltage to Rectifier, VAC 480V 3-phase, 3-wire Input Voltage to Bypass, VAC 480V 3-phase, 3-wire Input Voltage Range, VAC +10% to -30% Input Frequency, Hz Permissible Input Frequency Range, Hz 55 to 65 Reflected Input THDi, Nominal Voltage, Full Load, %... -
Page 29: Table 8 Current Ratings-Rectifier Input
Specifications Table 7 Liebert e XL UPS specifications (continued) Model Size 625-800kVA Minimum Clearance, Sides, in (mm) Location of Cable Entrance Top or Bottom UL 1778, 4th Ed. CSA 22.2 107.3 FCC Part 15, Class A (with optional filters installed) Standards and Conformities IEC62040-2, Level 4, Criteria A ANSI C62.41, Category A3 &B3... -
Page 30: Figure 15 Inverter Overload Data
Specifications Figure 15 Inverter overload data ® ™ Liebert... -
Page 31: Figure 16 Rectifier Overload Data
Specifications Figure 16 Rectifier overload data ® ™ Liebert... -
Page 32: Figure 17 Bypass Overload Data
Specifications Figure 17 Bypass overload data ® ™ Liebert... -
Page 33: Table 12 Recommended Conduit And Cable Sizes For Use With 100% Rated Breakers
Tables 8 through 11. 3. Conduit size is based on RNC type conduit for bottom input and EMT-type conduit for top input. 4. Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements. -
Page 34: Table 13 Recommended Lug Sizes
Specifications Table 13 Recommended lug sizes T&B Copper T&B Copper T&B Aluminum T&B Aluminum Cable Size One Hole Two Hole One Hole Two Hole #8AWG 54930BE 54850BE 60104-TB — #6AWG 54905BE 256-30695-868 60109-TB — #4AWG 54906BE 256-30695-733 60114-TB — #2-3AWG 54942BE 54811BE 60120... -
Page 35: Appendix
Shipping Splits, Kickplates A - S PPENDIX HIPPING PLITS ICKPLATES Figure 18 Shipping split, 625-800kVA Liebert e XL single-module UPS See Detail E EMI Plates (3) {PN: 5533579P1} See Detail C See Detail D M6 Large Flat Washer (6) {PN: 09-43B00Z-00} M6 Split Lock Washer (6) {PN: 09-36B00Z-00} M6 X 25 Bolt (6) {PN: 09-02BL0Z-11} Ph C - Flex from Bypass Cabinet... -
Page 36: Figure 19 Shipping Split, 625-800Kva Liebert Exl Single-Module Ups, Continued
Shipping Splits, Kickplates Figure 19 Shipping split, 625-800kVA Liebert e XL single-module UPS, continued Route harness from input in duct to Route harness from bypass in duct to Connect to input harness Core 1 (Connectors - J400, j11) input (Connectors - P13, P100, P200, P300 (Connectors P400, P11) Rear Bypass (Connectors - J13, J100, J200, J300) -
Page 37: Table 17 Connections Associated With Sections In "View" Column
Shipping Splits, Kickplates Table 17 Connections associated with sections in “View” column Cabinet Connector Cabinet Connector Start Label Finish Label Duct View Bypass Input HVAB P20 Front Section F-F Input Bypass BypassConnector Board Front Section G-G Input P99A Bypass CB2 I/F BD P99 Front Detail H Input... -
Page 38: Figure 20 Kickplate Installation-800Kva Units
Shipping Splits, Kickplates Figure 20 Kickplate installation—800kVA units LEFT HAND REAR Panel Rear Bottom 957W Panel Rear Bottom 647W Panel Side Panel Rear Bottom 800W Bottom 842W RIGHT HAND FRONT Panel Front Bottom 780W Panel Front Bottom 616W Panel Side M10 Flat Panel Front Bottom 800W... -
Page 39: Figure 21 Kickplate Installation-1200Kva Units
Shipping Splits, Kickplates Figure 21 Kickplate installation—1200kVA units LEFT HAND REAR Panel Rear Bottom 442W Panel Rear Bottom 647W Panel Rear Panel Side Bottom 842W Bottom 800W RIGHT HAND FRONT Panel Front Bottom 780W Panel Front Bottom 616W Panel Side M10 Flat Panel Front Bottom 800W... - Page 40 Philippines ® Liebert is a registered trademark of Liebert Corporation. +63 2 687 6615 All names referred to are trademarks Fax: +63 2 730 9572 or registered trademarks of their respective owners. SL-26025_REV2_03-15 Emerson Network Power Liebert www.emerson.com www.EmersonNetworkPower.com...