Emerson Aventics G3 Series Technical Manual
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Emerson Aventics G3 Series Technical Manual

Emerson Aventics G3 Series Technical Manual

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  • Page 1 G3 Series PROFIBUS DP-V0 DP-V1 Technical Manual...
  • Page 2 G3 Series PROFIBUS-DP Technical Manual Conditions for use of this product (1) Aventics G3 Manifold ("the PRODUCT") shall be used in conditions; i) Where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident.
  • Page 3 G3 Series PROFIBUS-DP Technical Manual Electrical installation and operational guidelines CAUTION • To be connected to Class 2 power source only All Aventics communication nodes should be grounded during the installation process. These grounding guidelines can • be found in National Electrical code IEC 60204-1 or EN 60204-1. All Aventics G3 Electronics Products to be installed or wired in accordance with Aventics’s published instructions and •...

  • Page 4: Table Of Contents

    G3 Series PROFIBUS-DP Technical Manual Table of Contents About PROFIBUS-DP ........................ 2-6 Overview ........................... 2-6 G3 PROFIBUS-DP Features ....................2-6 Cabling and Drop Line Lengths (as defined by PROFIBUS specification) ........2-6 G3 Introduction ......................... 2-7 G3 Electronics Modularity..................... 2-8 Pneumatic Valve Manifold –...
  • Page 5 G3 Series PROFIBUS-DP Technical Manual 500 Series Extended Coil Capability ..................9-76 Extended Coil Configuration ....................9-76 Extended Coil Valve driver IO Mapping ................9-77 501 Series, up to 64 solenoid coils ..................9-78 501 Series, up to 128 solenoid coils ..................9-79 9.10 502 and 503 Series, up to 80 coils ..................

  • Page 6: About Profibus-Dp Tm

    G3 Series PROFIBUS-DP Technical Manual About PROFIBUS-DP Overview PROFIBUS-DP is a communication protocol used to network industrial devices to eliminate labor intensive and expensive point to point wiring schemes. Siemens originally developed PROFIBUS DP, but it is now supported by a multitude of manufacturers and the protocol standard governed by the PROFIBUS Trade Organization (PTO).

  • Page 7: G3 Introduction

    This manual details specific information for configuring and commissioning the Aventics G3 Series product line. For more information relating to pneumatic valving and valve manifold assemblies, please refer to the appropriate valve series catalog at www.asco.com.

  • Page 8: G3 Electronics Modularity

    G3 Series PROFIBUS-DP Technical Manual G3 Electronics Modularity The G3 Series product line is a completely modular and scalable system. As shown below, all of the G3 electronic modules plug together, via mechanical clips, allowing easy assembly and field changes. TDG3PTTM1-11EN 07/2020 Subject to change without notice...

  • Page 9: Pneumatic Valve Manifold - 500 Series

    G3 Series PROFIBUS-DP Technical Manual Pneumatic Valve Manifold – 500 Series The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-Board ™ technology (plug together PC boards), which allow internal connection from solenoid coils to output drivers without the use of wires).

  • Page 10: Manifold Connectors

    G3 Series PROFIBUS-DP Technical Manual Manifold Connectors Solenoid Coil Connections using Z-Board™ Technology for 50x valve series Z-Board™ plug together technology connects all valve solenoids to the valve coil output driver board, located in the valve adapter. There is a maximum of 32 coil outputs available on the complete manifold assemblies. The 32 available outputs are accessed on the 501 series valves utilizing 3 and 4 station manifolds and on the 502 and 503 series utilizing 2 station manifolds.

  • Page 11: Series Z-Board™ Connectors

    G3 Series PROFIBUS-DP Technical Manual 500 Series Z-Board™ Connectors The 501, 502 and 503 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities.

  • Page 12: 2000 Series Pneumatic Valve Manifold

    G3 Series PROFIBUS-DP Technical Manual 2000 Series Pneumatic Valve Manifold The pneumatic valve manifold with internal circuit board technology is also modular. The valve solenoid coil connections are automatically made using Z-Board ™ technology (plug together PC boards), which allow internal connection from solenoid coils to output drivers without the use of wires.

  • Page 13: 2000 Series Z-Board™ Connectors

    G3 Series PROFIBUS-DP Technical Manual 2000 Series Z-Board™ Connectors The 2005/2012/2035 valve series utilize 2 different Z-Board ™ designs to achieve the single and double solenoid output functions. This yields the possible 32 single, 16 double, or various combinations of valve coil output capabilities. Single Z-Board Double Z-Board ™...

  • Page 14: 2000 Series Z-Board™ And Ribbon Cable Example

    G3 Series PROFIBUS-DP Technical Manual 2000 Series Z-Board™ and Ribbon Cable Example If fourteen (14) single solenoid and one (1) double solenoid valves are connected directly to the communication node via their Z-Boards ™ , and one (1) single solenoid and four (4) double solenoid valves are connected to the communication node via the ribbon cable, the following would be the valve side bit map: Output Word Output Byte...

  • Page 15: 2000 Series Z-Board™ And Valve Side Sub-D Example

    G3 Series PROFIBUS-DP Technical Manual 2000 Series Z-Board™ and Valve Side Sub-D Example If sixteen (16) single solenoid valves are connected directly to the communication node via Z-Boards ™ and a valve side Sub-D connector is connected to the communication node via the output Group No. 2 connector then the following would be the valve side bit map: Output Word Output Byte...

  • Page 16: Zoned Power

    G3 Series PROFIBUS-DP Technical Manual 3. Zoned Power 503 Series Zoned Power application The Zoned Power Manifold blocks can be incorporated into a 503 manifold assembly to isolate Power to a number of valve stations, independent from the main power of the manifold.

  • Page 17: Series Zoned Power Example

    G3 Series PROFIBUS-DP Technical Manual 503 Series Zoned Power example In the example shown below there are two Zoned Power Manifold blocks used. One is a "W" wiring option and the other is a "V" wiring option. The first (5) stations of the manifold assembly get their power from the M12 4 Pin connector at station one.

  • Page 18: Communication Module

    G3 Series PROFIBUS-DP Technical Manual 4. Communication Module PROFIBUS-DP Communication Module (Node) This module is the communication interface to the manifold. It contains communication electronics and internal short circuit protection for power. It can be configured via software, via the graphic display, or manually via DIP switches through the optional Manual Configuration Module (MCM).

  • Page 19: Communication Module Description

    G3 Series PROFIBUS-DP Technical Manual Communication Module Description Detail No. Description “Set” Button – used to navigate through user menus and to set parameters Module Status LED 5 Pin M12 Reverse Key Male Communication Connector 5 Pin M12 Reverse Key Female Communication Connector Mounting Hole “Next”...

  • Page 20: Connector Pin-Outs

    G3 Series PROFIBUS-DP Technical Manual Connector Pin-Outs Industry standard connectors are used for communication and power. The PROFIBUS-DP communication connectors are a M12 reverse key 5 pin male connector and a M12 reverse key 5 pin female connector. The Power connector is a 7/8”...

  • Page 21: Electrical Connections

    G3 Series PROFIBUS-DP Technical Manual Electrical Connections Standard Power Connector Wiring Diagram Examples Single Power Supply Example (Non-isolated commons) Separate Power Supply Example (Isolated commons) • Please see page 4-24 for external fuse sizing guide. When using molded connector power cables, Do Not rely on wire colors for Pin-Out. •...

  • Page 22: Ground Wiring

    G3 Series PROFIBUS-DP Technical Manual Ground Wiring All Aventics communication nodes should be grounded during the installation process. These grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. CHASSIS GROUND 500 Series CONNECTION POINT 2000 Series CHASSIS GROUND CONNECTION POINT Proper grounding will alleviate and prevent many intermittent problems with network...

  • Page 23: Power Consumption

    G3 Series PROFIBUS-DP Technical Manual Power Consumption Power Connection Pin No. Function Description 0 VDC Common 0 VDC Voltage used to power outputs (Valves and Outputs) (valve coils and discrete outputs) SW 0 VDC Common 0 VDC (-V) Voltage used to power (Node and Inputs) discrete inputs and node electronics UNSW Earth Ground...

  • Page 24: Recommended External Fuses

    G3 Series PROFIBUS-DP Technical Manual Recommended External Fuses External fuses should be chosen based upon the physical manifold configuration. Please refer to table below for the fuse sizing chart. External Fuse Sizing Chart Power Consumption - Power Connector Pin for Valves and Outputs Description Current Number of Solenoid Valve Coils Energized Simultaneously...

  • Page 25: Diagnostics - Communication Module Led Functions

    G3 Series PROFIBUS-DP Technical Manual Diagnostics - Communication Module LED Functions Upon power up, the Module and Network Status LEDs indicate the state of the unit. There are two LEDs on the G3 PROFIBUS-DP node. The LEDs functions are described in the table below. LED Name Color Status...

  • Page 26: G3 Graphic Display

    G3 Series PROFIBUS-DP Technical Manual 5. G3 Graphic Display The G3 Communication and I/O modules have an integrated graphic display that may be used to configure the parameters of the modules as well as showing diagnostic information. The following graphic displays represent the main menu selections of the Profibus DP communication module (node). Use the NEXT button to scroll through the Main menu headings shown below.

  • Page 27: Main Menu Structure

    G3 Series PROFIBUS-DP Technical Manual Main Menu Structure Use the NEXT button to scroll through the Main menu headings shown below. At this level pressing the SET button allows access the Sub-Menus. Please see the appropriate pages referenced below for further details and descriptions of the Sub-Menus.

  • Page 28: Network Address Sub-Menu

    G3 Series PROFIBUS-DP Technical Manual Network Address Sub-Menu Steps to Set Address ADDRESS Press the SET button to enter the ADDRESS sub-menu. SET ADDRESS Press the NEXT button to scroll through the choices for the hundreds digit of the node address. Press the SET button to select the hundreds digit and move into the tens digit selection.

  • Page 29: Ssa Lock Sub-Menu

    G3 Series PROFIBUS-DP Technical Manual SSA Lock Sub-Menu Steps to Set SSA (Set Slave Address) LOCK SSA LOCK Press the SET button to enter the SSA Lock sub-menu. DISABLED SSA LOCK Press the NEXT button to enable / disable the SSA Lock ENABLE ENABLE - allows the address to be set only through the...

  • Page 30: Config Mode Sub-Menu

    G3 Series PROFIBUS-DP Technical Manual Config Mode Sub-Menu Config Mode Settings CONFIG MODE Press the SET button to enter the CONFIG MODE sub- • STANDARD menu. SELECT COILS • Press the SET button and the NEXT button to change the 32=STANDARD number of coils.

  • Page 31: Profibus Mode

    G3 Series PROFIBUS-DP Technical Manual Profibus Mode Profibus Mode Settings PROFIBUS MODE Press the SET button to highlight mode DPV0 DPV0 PROFIBUS MODE Press the NEXT button to scroll the choices for the desired DPV1 profibus mode DPV0 DPV1 RETURN Press the SET button to confirm your choice.

  • Page 32: Advanced Settings - Brightness

    G3 Series PROFIBUS-DP Technical Manual Advanced Settings - Brightness Brightness Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. ADVANCED MENU Press the NEXT button to scroll to the CONFIG MENU / SET SET BRIGHTNESS BRIGHTNESS. Press the SET button to enter the CONFIG MENU / SET BRIGHTNESS.

  • Page 33: Advanced Settings - Flip Display

    G3 Series PROFIBUS-DP Technical Manual Advanced Settings – Flip Display Flip Display Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. Press the NEXT button to scroll to the ADVANCED MENU ADVANCED MENU FLIP DISPLAY /FLIP DISPLAY. Press the SET button to enter the ADVANCED MENU / FLIP DISPLAY.

  • Page 34: Advanced Settings - Extended Diagnostics

    G3 Series PROFIBUS-DP Technical Manual Advanced Settings - Extended Diagnostics Extended Diagnostic Settings ADVANCED Press the SET button to enter the ADVANCED SETTINGS SETTINGS menu. ADVANCED MENU Press the NEXT button to scroll to the ADVANCED MENU / SET EX. DIAG. SET EX.

  • Page 35: Advanced Settings - Parameters

    G3 Series PROFIBUS-DP Technical Manual Advanced Settings - Parameters Parameter Steps PARAMETERS Press the SET button to enter the Parameters sub-menu. UNLOCKED PARAMETERS Press the NEXT button to scroll through the choices to UNLOCKED enable or disable the feature. UNLOCKED (Factory Default) LOCKED RETURN (this will return you to the main menu) PARAMETERS...

  • Page 36: Factory Defaults

    G3 Series PROFIBUS-DP Technical Manual 5.10 Factory Defaults Factory Default Settings FACTORY Press the SET button to enter the FACTORY DEFAULTS DEFAULTS Sub-Menu. SET DEFAULTS Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu.

  • Page 37: Diagnostics

    G3 Series PROFIBUS-DP Technical Manual 5.11 Diagnostics All diagnostic information is read only Press the SET button to enter DIAGNOSTICS sub- DIAGNOSTICS menu. Press the NEXT button to scroll through the main diagnostic menu choices. SET SELF TEST SET SELF TEST - Please see following page for description UNSW POWER UNSW POWER...

  • Page 38: Diagnostics - Self Test Mode

    G3 Series PROFIBUS-DP Technical Manual 5.12 Diagnostics - Self Test Mode An internal diagnostic tool can be enabled on the communication module (node) using the graphic display. This tool allows the user to confirm that all of the inputs and outputs on the manifold and any of the distributed modules are fully functional without needing a network connection or controller.

  • Page 39: Network And Sub-Network Error Codes

    G3 Series PROFIBUS-DP Technical Manual 5.13 Network and Sub-Network Error Codes Error Code Error Error Description Module No. Main Network Output power not present on communication module Comm. Node / Input power is below 19VDC Comm. Error associated with a sub-bus module (see sub-bus error) Comm.

  • Page 40: Error Messages

    G3 Series PROFIBUS-DP Technical Manual 5.14 Error Messages The following are automatic error messages that are displayed when specific faults occur during operation: Displayed when a short circuit condition is SUB-BUS SHORT detected on the Sub-Bus power lines. Displayed when a short circuit condition is SHORTED COIL detected on a valve coil NO.

  • Page 41: Arm - Auto Recovery Module

    G3 Series PROFIBUS-DP Technical Manual 6. ARM – Auto Recovery Module ARM Module (Legacy) ARM-Clip Module The Auto Recovery Module (ARM) is an optional memory module that is installed between the node and the valve adapter module and is used to preserve the manifold system parameters even during catastrophic failure. During the power-up process it reads the configuration of the manifold, including any user settable parameters of I/O modules, and stores the information in its non-volatile memory.

  • Page 42: Arm Process Flowchart

    G3 Series PROFIBUS-DP Technical Manual ARM process flowchart TDG3PTTM1-11EN 07/2020 Subject to change without notice 6-42 www.asco.com...

  • Page 43: Distribution

    G3 Series PROFIBUS-DP Technical Manual 7. Distribution Distribution of I/O capability can be easily achieved with the G3 platform by means of Sub-Bus modules. I/O modules, valve manifolds and/or a combination of both can be simply separated from the main manifold and distributed via a sub-bus communication cable.

  • Page 44: Sub-Bus Distribution Modules

    G3 Series PROFIBUS-DP Technical Manual Sub-Bus Distribution Modules Sub-Bus Out Module • Used only when distributing the Sub-Bus to another assembly is required. • Sub-Bus Out - 5 pin M12 female communication connector. Used to distribute the Sub-Bus to the next Sub-Bus assembly. Carries 24 VDC power for electronics of the next module.
  • Page 45 G3 Series PROFIBUS-DP Technical Manual Sub-Bus In Modules Used to distribute I/O assemblies that do not have valves • Must be installed to the right of the I/O modules. • Sub-Bus In - 5 pin M12 male communication connector. Must be connected to the Sub-Bus Out connector of the previous assembly Carries 24 VDC power for electronics of module Aux.
  • Page 46 G3 Series PROFIBUS-DP Technical Manual Terminator Module Used to terminate Sub-Bus connections. • Must be installed on the left side of the last Sub-Bus module. Description Part Number Terminator Module with Din Rail Mounting 240-245 Terminator Module without Din Rail Mounting 240-184 The terminator module is required to be installed in the G3 system for •...
  • Page 47 G3 Series PROFIBUS-DP Technical Manual Sub-Bus Valve Module COMM - 5 pin M12 male Sub-Bus input communication connector. • Must be connected to the Sub-Bus Out connector of the previous assembly Carries 24 VDC power for electronics of module • POWER - 4 pin MINI male power connector.
  • Page 48 G3 Series PROFIBUS-DP Technical Manual 580 Sub-Bus Valve Module • COMM - 5 pin M12 male Sub-Bus communication connector. Must be connected to the SUB-BUS OUT connector of the previous assembly Carries 24 VDC power for electronics of module POWER - 4 pin M12 male power connector. •...
  • Page 49 G3 Series PROFIBUS-DP Technical Manual Sub-Bus Hub Module The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration.

  • Page 50: Sub-Bus Cables

    G3 Series PROFIBUS-DP Technical Manual Sub-Bus Cables TDG3PTTM1-11EN 07/2020 Subject to change without notice 7-50 www.asco.com...
  • Page 51 G3 Series PROFIBUS-DP Technical Manual G3 Sub-Bus Field Wiring Directions The purpose of this document is to instruct the end user of the proper wiring techniques required to make a G3 Sub-Bus cable from the available bulk cable and field wireable ends.

  • Page 52: Digital I/O Modules

    G3 Series PROFIBUS-DP Technical Manual 8. Digital I/O Modules Digital I/O Module Rules The maximum number of modules that can be used on the Discrete I/O side of the manifold is 16. These modules can be centralized on the main fieldbus manifold, distributed or a combination of both. Modules can be connected in any combination of inputs, outputs and specialty up to the physical limitation of 16 modules.

  • Page 53: I/O Module Technical Data

    G3 Series PROFIBUS-DP Technical Manual I/O Module Technical Data Current Current Current Limitation for Module No. Description Connector Type Limitation for Limitation for connector Module manifold assy. 240-203 16 PNP Inputs .30A for each Terminal Strip 240-204 16 NPN Inputs +24VDC terminal 240-379 8 PNP Inputs...
  • Page 54 G3 Series PROFIBUS-DP Technical Manual I/O Module Descriptions & Menus Detail No. Description “Set” Button – used to navigate through user menus and set parameters Module Function (I/O Type) Alignment arrow for SPEEDCON connector Bit Designation for I/O “Next” Button – used to navigate through user menus and set parameters Graphic Display 5 Pin M12 female I/O connector Connector designation...

  • Page 55: Digital Input Modules

    G3 Series PROFIBUS-DP Technical Manual Digital Input Modules One Digital Input per Connector – M8 Female Modules Module Short Circuit I/O Type Short Circuit Protection Input Points Part No. Protection Status Bits YES – Visual YES – Optional 240-379 PNP (Sourcing) Input Mapping BYTE Bit 7...
  • Page 56 G3 Series PROFIBUS-DP Technical Manual One Digital Input per Connector – M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Input Points Part No. Protection Status Bits 240-210 NPN (Sinking) YES – Visual YES – Optional 240-206 PNP (Sourcing) Input Mapping BYTE Bit 7...
  • Page 57 G3 Series PROFIBUS-DP Technical Manual Two Digital Inputs per Connector – M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Input Points Part No. Protection Status Bits 240-209 NPN (Sinking) 240-205 PNP (Sourcing) Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4...
  • Page 58 G3 Series PROFIBUS-DP Technical Manual Sixteen Digital Inputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Input Points Part No. Status Bits 240-203 PNP (Sourcing) 240-204...
  • Page 59 G3 Series PROFIBUS-DP Technical Manual Eight Digital Inputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Input Points Part No. Status Bits 240-316 PNP (Sourcing) Input Mapping...
  • Page 60 G3 Series PROFIBUS-DP Technical Manual Intrinsically safe [Ex ia] NAMUR Compatible Input Module One Digital Input per Connector – M12 Female Input module is for use with NAMUR certified intrinsically safe (IS) sensors. The module can be placed in any G3 I/O position available but must be used in conjunction with appropriate clips with partition plates (see picture on page 8-62).
  • Page 61 G3 Series PROFIBUS-DP Technical Manual Intrinsically safe [Ex ia] NAMUR Compatible Input terminal strip module Module Short Circuit /Open Circuit Short Circuit /Open Circuit I/O Type Input Points Part No. Protection Present Status Bits 240-322 NAMUR YES - Visual YES - Optional Input Mapping BYTE Bit 7...
  • Page 62 G3 Series PROFIBUS-DP Technical Manual Intrinsically safe [Ex ia] Support Modules Mechanical isolation between standard and [Ex ia] modules is mandatory to fulfill ATEX certification. Clips with Partition Plates are available to achieve the required isolation. G3 [Ex ia] Clip 240-317 G3 [Ex ia] Sub-Bus Out 240-318 G3 [Ex ia] Sub-Bus In 240-319 TDG3PTTM1-11EN...
  • Page 63 G3 Series PROFIBUS-DP Technical Manual 19 Pin M23 Input Module The 19 Pin M23 Input module is for use with any Input block available from Phoenix Contact, Turck, Brad Harrison, etc. It can also be used with a single ended 19 Pin Cable Part Numbers and Mapping Module Short Circuit /Open Circuit...

  • Page 64: Digital Output Modules

    G3 Series PROFIBUS-DP Technical Manual Digital Output Modules One Digital Output per Connector - M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-208 PNP (Sourcing) Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4...
  • Page 65 G3 Series PROFIBUS-DP Technical Manual Two Digital Outputs per Connector - M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-207 PNP (Sourcing) Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...
  • Page 66 G3 Series PROFIBUS-DP Technical Manual Sixteen Digital Outputs – Terminal Strip Modules Specifications Wire Range: 12 to 24 AWG Strip Length: 7mm Tightening Torque: 0.5 Nm Module Short Circuit Protection I/O Type Short Circuit Protection Output Points Part No. Status Bits 240-330 PNP (Sourcing) Output Mapping...
  • Page 67 G3 Series PROFIBUS-DP Technical Manual Two Digital High Current Outputs per Connector - M12 Female Modules Module Short Circuit I/O Type Short Circuit Protection Output Points Part No. Protection Status Bits 240-300 PNP (Sourcing) Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...

  • Page 68: Digital Input/Output Modules

    G3 Series PROFIBUS-DP Technical Manual Digital Input/Output Modules Two Digital I/O per Connector – M12 Female Modules Short Circuit Output Short Circuit Input Module Part No. I/O Type Protection Status Points Protection Points Bits 240-211 PNP (Sourcing) Output Mapping BYTE Bit 7 Bit 6 Bit 5...

  • Page 69: Valve Interface Modules

    G3 Series PROFIBUS-DP Technical Manual 9. Valve Interface Modules 2000 Series & 500 Series Valve Driver Output Data Mapping Interface to control valves from a G3 communication module. Module Short Circuit Short Circuit I/O Type Output Points Part No. Protection Protection Status Bits 219-828 NPN (Sinking) 2000 Series...
  • Page 70 G3 Series PROFIBUS-DP Technical Manual Diagnostic Data Mapping Module Short Circuit Short Circuit I/O Type Output Points Part No. Protection Protection Status Bits 219-828 NPN (Sinking) 2000 Series YES – Visual YES (32) – Optional P599AE42518801 NPN (Sinking) 500 Series YES –...

  • Page 71: Sub-Bus Valve Module

    G3 Series PROFIBUS-DP Technical Manual Sub-bus Valve Module Output Data Mapping Used to control a distributed valve manifold through the Sub-Bus. See page 7-47 for more information. Module I/O Type Short Circuit Protection Status Bit Data Output Points Part No. 240-241 NPN (Sinking) YES –...
  • Page 72 G3 Series PROFIBUS-DP Technical Manual Diagnostic Data Mapping Module I/O Type Short Circuit Protection Status Bit Data Output Points Part No. YES (128) – 240-241 NPN (Sinking) YES – Visual Optional Diagnostics BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1...

  • Page 73: Sub-Bus Valve Module Without Distribution And I/O

    G3 Series PROFIBUS-DP Technical Manual Sub-bus Valve Module without Distribution and I/O Used to control a distributed valve manifold through the Sub-Bus. See page 7-48 for more information. Module I/O Type Short Circuit Protection Status Bit Data Output Points Part No. YES (128) –...
  • Page 74 G3 Series PROFIBUS-DP Technical Manual Used to control a distributed valve manifold through the Sub-Bus. See page 7-48 for more information. Module I/O Type Short Circuit Protection Status Bit Data Output Points Part No. YES (128) – P580AEDS4010A00 NPN (Sinking) YES –...

  • Page 75: Valve Side Output Module

    G3 Series PROFIBUS-DP Technical Manual Valve Side Output Module The valve side output module is used to distribute available valve side output points (i.e. when valves are located away from the rest of the electronics). These modules go to the right of the G3 valve adapter. The 16-bit output module utilizes the last 16 output bits on the valve side of the manifold (bits 16-31).

  • Page 76: Series Extended Coil Capability

    G3 Series PROFIBUS-DP Technical Manual 500 Series Extended Coil Capability The Extended Coil manifolds must be connected to a G3 Electronics Node to operate. Not all G3 supported protocols will support the Extended Coil Manifolds. Below is a list of the hardware and minimum firmware levels that support the Extended Coil Manifolds.

  • Page 77: Extended Coil Valve Driver Io Mapping

    G3 Series PROFIBUS-DP Technical Manual Extended Coil Valve driver IO Mapping IO Mapping for each additional 501 series 32 coil valve driver added to the manifold assembly Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...

  • Page 78: Series, Up To 64 Solenoid Coils

    G3 Series PROFIBUS-DP Technical Manual 501 Series, up to 64 solenoid coils 501 series, 4 station manifold block with an integrated 32 coil valve driver To be used with 501 series valves on valve manifold assemblies with 33-64 coils. • •...

  • Page 79: Series, Up To 128 Solenoid Coils

    G3 Series PROFIBUS-DP Technical Manual 501 Series, up to 128 solenoid coils 501 series, 8 station manifold with integrated 32 coil valve driver, auxiliary power connector and mid- station supply and exhaust ports To be used with 501 series valves on valve manifold assemblies with 33-128 coils. •...

  • Page 80: And 503 Series, Up To 80 Coils

    G3 Series PROFIBUS-DP Technical Manual 9.10 502 and 503 Series, up to 80 coils 502 and 503 series, 4 station manifold with integrated 16 coil valve driver, power connector and mid- station supply and exhaust ports To be used with 502 and 503 series valves on valve manifold assemblies with 33-80 coils. •...

  • Page 81: Analog I/O Modules

    G3 Series PROFIBUS-DP Technical Manual 10. Analog I/O Modules 10.1 Analog I/O Module Rules The analog I/O modules follow the same rules as the digital I/O modules. The maximum total number of modules on the Sub-Bus is 16. The analog boards allow the user to control devices using an analog signal. The analog modules also allow the user to relay analog information from input devices.
  • Page 82 G3 Series PROFIBUS-DP Technical Manual One Analog Input per Connector – M12 Female Modules Short Circuit Module Short Circuit Signal Type Protection Status Input Points Part No. Protection Bits 240-212 0-10 VDC 240-214 4-20 mA Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4...
  • Page 83 G3 Series PROFIBUS-DP Technical Manual One Analog I/O per Connector – M12 Female Modules Short Circuit Output Module Short Circuit Signal Type Protection Status Points Input Points Part No. Protection Bits 240-213 0-10 VDC 240-215 4-20 mA Output Mapping BYTE Bit 7 Bit 6 Bit 5...
  • Page 84 G3 Series PROFIBUS-DP Technical Manual One High Current Analog I/O per Connector – M12 Female Modules Short Circuit Module Short Circuit Signal Type Protection Status Output Points Input Points Part No. Protection Bits 240-307 0-10 VDC Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4...
  • Page 85 G3 Series PROFIBUS-DP Technical Manual One Analog Input + One Analog Output per Connector – M12 Female Modules Module Short Circuit Short Circuit / Power Signal Type Input Channels Output Channels Part No. Protection Present Status Bits 240-363 4-20 mA YES (4) –...
  • Page 86 G3 Series PROFIBUS-DP Technical Manual Module Short Circuit Short Circuit / Power Signal Type Input Channels Output Channels Part No. Protection Present Status Bits 240-363 4-20 mA YES (4) – Selectable Diagnostic Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2...
  • Page 87 G3 Series PROFIBUS-DP Technical Manual Internal or Aux. Power Select (240-363 Only) Analog devices connected to the 240-363 can be powered from the Aux. Power supply port (Internal Power Disabled) or from the module backplane (Internal Power Enabled). This is selected through the “Internal Power Menu”...

  • Page 88: Analog Graphic Display

    G3 Series PROFIBUS-DP Technical Manual 11.2 Analog Graphic Display The G3 Analog I/O modules have an integrated graphic display that may be used to configure the parameters of the modules as well as show diagnostic information. I/O MAPPING INPUT BYTE XX I/O MAPPING OUTPUT BYTE MODULE NUMBER...
  • Page 89 G3 Series PROFIBUS-DP Technical Manual Analog Module / I/O Mapping Displays the starting Input and Output byte address for the module I/O MAPPING INPUT BYTE XX I/O MAPPING OUTPUT BYTE Analog Module / Module Number Displays the assigned module number for the analog unit identifying its position in the G3 system. MODULE NUMBER Analog Module / Alarm Settings Allows the setting of low and high alarms for analog inputs and outputs...
  • Page 90 G3 Series PROFIBUS-DP Technical Manual Analog Module / Description Displays the quantity and type of I/O on the module Ex. 2 analog Inputs and 2 analog outputs DESCRIPTION 2AI / 2AO Analog Module / Part number Displays the replacement part number of the module PART NUMBER 240-XXX Analog Module / Firmware...

  • Page 91: Analog Module / Self Test Mode

    G3 Series PROFIBUS-DP Technical Manual 10.3 Analog Module / Self Test Mode Self test mode is an internal diagnostic tool that can be enabled on the analog module using the graphic display. This tool allows the user to confirm that all of the outputs on the module are fully functional without needing a network connection or controller.

  • Page 92: Analog Module / Factory Defaults

    G3 Series PROFIBUS-DP Technical Manual 10.4 Analog Module / Factory Defaults Factory Default Settings FACTORY Press the SET button to enter the FACTORY DEFAULTS DEFAULTS sub-menu. SET DEFAULTS Press the NEXT button to select Yes or No. Selecting No will bring you back to the main FACTORY DEFAULTS menu.

  • Page 93: Specialty Modules

    G3 Series PROFIBUS-DP Technical Manual 11. Specialty Modules 11.1 G3 RTD Temperature Module The G3 RTD Temperature module is used with Resistive Temperature Detectors (RTDs) and can support up to 4 RTD devices simultaneously. This module supports various RTD types including: Pt100, Pt200, Pt500, Pt1000, Ni100 and Ni1000.
  • Page 94 G3 Series PROFIBUS-DP Technical Manual Sensor Wiring Diagrams 3 Wire Sensor Type 2 Wire Sensor Type 4 Wire Sensor Type 3 Wire Cable (Fig 2) 2 Wire Cable (Fig 1) 4 Wire Cable (Fig 4) 2 Wire 3 Wire 4 Wire Sensor Type Sensor Type Sensor Type...
  • Page 95 G3 Series PROFIBUS-DP Technical Manual Part Numbers and Mapping Module I/O Type Alarms Diagnostics Input Points Part No. 240-311 Hi/Low Temp for each Channel Open/Short, Out of Range Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0...
  • Page 96 G3 Series PROFIBUS-DP Technical Manual RTD Module Graphic display RTD Module / Temperature Monitoring: TEMP AT CH0 Press the NEXT button to scroll through the Temperature Monitoring display options. Pressing the SET button while in one of the TEMP AT CH1 Temperature Monitoring displays, will return the display back to the home screen.
  • Page 97 G3 Series PROFIBUS-DP Technical Manual RTD Module / Sensor Type Select (Channel Enable): Allows the sensor type for each channel to be selected, and, enable the channel selected Press the SET button to enter the SELECT CHAN CHANNEL 0 Sensor Type Select sub menu. Press the NEXT button to scroll SELECT CHAN through the channels.
  • Page 98 G3 Series PROFIBUS-DP Technical Manual RTD Module / Temperature Scale: Allows the temperature scale for each channel to be set to Celsius or Fahrenheit. Press the SET button to enter the Temp Scale sub menu. TEMP SCALE TEMP SCALE CHANNEL 0 CHANNEL 0 Press the NEXT button to scroll through the channels.
  • Page 99 G3 Series PROFIBUS-DP Technical Manual RTD Module / Alarm Settings: Allows the Low and High alarms of each RTD Input channel to be set. This parameter generates a visual and logical (bit) when set value is achieved. Press the SET button to enter the ALARM SET ALARM SETTINGS...
  • Page 100 G3 Series PROFIBUS-DP Technical Manual RTD Module / Advanced Setting: Allows the Update Filters for each channel to be set and *Field Calibration to be performed. Press the SET button to enter the ADVANCED Advance Settings sub-menu. UPDATE FILTER SETTINGS Press the NEXT button to choose the CALIBRATE RTD option;...
  • Page 101 G3 Series PROFIBUS-DP Technical Manual RTD Module / I/O Mapping Input Byte I/O MAPPING INPUT BYTE 4 RTD Module / Module Number (Position) MODULE NUMBER 2 RTD Module / Module Description DESCRIPTION 4 CHAN RTD RTD Module / Part Number PART NUMBER 240-311 RTD Module / Firmware Revision...
  • Page 102 G3 Series PROFIBUS-DP Technical Manual RTD Module / Set Display Brightness: Allows the Brightness of the display to be changed press the SET button to enter the BRIGHTNESS MEDIUM BRIGHTNESS Set Brightness sub menu. Press the NEXT button to scroll through the brightness options BRIGHTNESS HIGH...
  • Page 103 G3 Series PROFIBUS-DP Technical Manual RTD Module / Factory Defaults: Set all parameter settings to default values. FACTORY DEFAULTS Press the SET button to enter the Factory Defaults sub menu. SET DEFAULT Presss the NEXT button to choose Yes or No. Press the SET button to confirm.

  • Page 104: Sub-Bus Hub Module

    G3 Series PROFIBUS-DP Technical Manual 12.2 Sub-Bus Hub Module The G3 HUB module allows for branch distribution from the I/O side of the G3 System and can be integrated into the existing G3 Series Sub-Bus configuration. Auto Addressing allows for trouble free set up and configuration. Input, Output, as well as Valve manifolds can be attached to the available four Branches on a HUB module.
  • Page 105 G3 Series PROFIBUS-DP Technical Manual 240-205 240-205 The Sub-bus hub module does not produce mapped diagnostics. The data table in this example NOTE! represents what is physically attached to the HUB module. This will change as modules are added or removed. Example I/O Mapping of Attached Modules BYTE Bit 7...
  • Page 106 G3 Series PROFIBUS-DP Technical Manual Hub Module / Identification: Identifies HUB module in G3 System. SUB-BUS HUB 1 Hub Module / Description: Identifies Module type. DESCRIPTION SUB-BUS HUB Hub Module / Advanced Settings: Allows the user to set/configure module ADVANCED parameters.
  • Page 107 G3 Series PROFIBUS-DP Technical Manual Branch Reserve I/O: Branch Reserve is not applicable to PROFIBUS/DP, Branch reserve should NOTE! remain at default setting of “NO RESERVE” BRANCH RESERVE IO BRANCH 1 NO RESERVE BRANCH 2 NO RESERVE BRANCH 3 NO RESERVE BRANCH 4 NO RESERVE TDG3PTTM1-11EN...
  • Page 108 G3 Series PROFIBUS-DP Technical Manual Factory Defaults: FACTORY DEFAULTS Allows all parameter settings to be set back to default values. SET DEFAULTS Press the SET button to enter the Factory Defaults sub menu. Press the NEXT button to choose Yes or Press the SET button to confirm.
  • Page 109 G3 Series PROFIBUS-DP Technical Manual Diagnostics: Allows the user to refernce Part No., Firmware Rev., and Branch Connections. DIAGNOSTICS Press the NEXT button to enter the Part Number - PART NUMBER 240-326 Diagnostics sub-menu. The Part Number screen is displayed (reference only).
  • Page 110 G3 Series PROFIBUS-DP Technical Manual Error/Event Messages The following are error messages that are displayed when specific faults/events occur during operation: Displayed when a Sub-Bus module that had been MISSING MODULE previously installed becomes absent from the NUMBER XX configuration Displayed when a Sub-Bus power short circuit SUB-BUS condition is detected...
  • Page 111 G3 Series PROFIBUS-DP Technical Manual HUB Integration - Example TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 11-111...

  • Page 112: I/O Module(S) Wiring Diagrams

    G3 Series PROFIBUS-DP Technical Manual I/O Module(s) Wiring Diagrams 12.1 NPN/PNP Definitions There is confusion between NPN, PNP, Sinking and Sourcing terminologies. Basically, if one is using sensors that provide a 24 VDC signal to the input module then a PNP input module type will be required. If one is using a sensor that supplies a 0 VDC signal to the input module then an NPN input module type will be required.
  • Page 113 G3 Series PROFIBUS-DP Technical Manual I/O Module(s) Wiring Diagrams Continued PNP (Sourcing) Output Connection TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 12-113...

  • Page 114: Profibus-Dp

    G3 Series PROFIBUS-DP Technical Manual PROFIBUS-DP Configuration and Commissioning 13.1 Parameters The Aventics’ G3 PROFIBUS-DP node allows the user to set many user options which define how the manifold behaves in certain instances. The following are descriptions of these device parameters. Settable Via Softwar Parameter Name...

  • Page 115: Communication Fault/Idle Mode Parameter

    G3 Series PROFIBUS-DP Technical Manual 13.2 Communication Fault/Idle Mode Parameter This parameter is used to set the behaviors of output points (bits) during a communication fault or an “idle” event (when a PLC is “Idle mode” not in RUN mode). The parameter shown below is used to determine what state the outputs will have during an “Idle”...

  • Page 116: Profibus Gsd File/Mode Selection

    G3 Series PROFIBUS-DP Technical Manual 13.3 Profibus GSD File/Mode Selection The G3 Profibus GSD files are contained in a zipped archive package. The archive can be downloaded from the Aventics website; Go to; www.asco.com/g3 and search for GSD files for G3 Profibus. The .zip archive contains the following GSD files;...

  • Page 117: Commissioning G3 Profibus With Siemens Tia Portal Software

    G3 Series PROFIBUS-DP Technical Manual 13.4 Commissioning G3 Profibus with Siemens TIA Portal Software Follow your Siemens software help guide to install the G3 Profibus GSD file. Once the GSD file is installed select the correct profibus mode based on the GSD file selected. Please refer to Profibus GSD File/Mode Selection page 13- 116.
  • Page 118 G3 Series PROFIBUS-DP Technical Manual From the “Hardware catalog” select other field devices expand; Profibus DP\Valves\Numatics Inc.\G3. Then double click G3 The G3 Slave_1 is added to the “Devices and networks” configuration TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-118...
  • Page 119 G3 Series PROFIBUS-DP Technical Manual Select the Profibus port of the PLC then drag a line to Profibus port of the G3 Slave_1. The Slave_1 G3 Manifold is connected and assigned to PLC_1. Double click the Slave_1 G3 Manifold to begin I/O configuration.
  • Page 120 G3 Series PROFIBUS-DP Technical Manual The Slave_1 G3 Manifold is expanded to show the I/O map. Select from the hardware catalog (right tab) to match the required I/O configuration. Complete the I/O configuration by adding the remaining I/O modules. Once all the required modules are configured, the configuration is saved and downloaded to the PLC.

  • Page 121: Profibus And G3 Diagnostics

    G3 Series PROFIBUS-DP Technical Manual 13.5 Profibus and G3 Diagnostics The following example illustrates how to use the diagnostic capability within the PLC program. This example uses an Aventics G3 Profibus Manifold, a Siemens S7-300 PLC and Siemens TIA Portal v15 programming software. •...
  • Page 122 G3 Series PROFIBUS-DP Technical Manual The G3 Manifold object can be opened to display the configuration The diagnostic address configured here is used in the PLC program to access the G3 Manifold diagnostic information The 219-828 Valve Driver object is opened to display the module properties Diagnostics must be enabled The example shows that none of the...
  • Page 123 G3 Series PROFIBUS-DP Technical Manual The 240-205 discrete input module object is opened to display the module properties Diagnostics must be enabled The example shows that none of the 8 bits of available diagnostic data are masked for this module (0 = masked) The 240-241 Sub Bus module object is opened to display the module properties Diagnostics must be enabled The example shows that...
  • Page 124 G3 Series PROFIBUS-DP Technical Manual For this example, the G3 Profibus node diagnostic configuration must be set at the module ADVANCED SETTINGS ADVANCED MENU SET EXT DIAG EXT DIAG TYPE DEVICE Set Ext. Diagnostic Type to Device The Function Block RDSSYST (read system status list) is used to copy all available diagnostics into DB2 when “Start”...
  • Page 125 G3 Series PROFIBUS-DP Technical Manual Slave diagnostic data written to DB2 (based on manifold configuration) Refer to the G3 Profibus-DP Technical Manual Section 9 for more information on the specific diagnostic structure of all G3 I/O Modules G3 Diagnostic Data Node Diagnostic Sub-Bus Diagnostic Coil Status 0-7...

  • Page 126: Commissioning Deltav For G3 Profibus (Dpv1) With Ams Suite

    G3 Series PROFIBUS-DP Technical Manual 13.6 Commissioning DeltaV for G3 Profibus (DPV1) with AMS Suite Prepare the G3 Aventics Profibus Node for communication Supply power to the G3 Profibus node and connect it to the AMS device and supply power. Using the G3 Profibus node’s integrated graphic display set the required node address (page 5-28) and enable Profibus mode DPV1.
  • Page 127 G3 Series PROFIBUS-DP Technical Manual Download and install device data (DD) file for AMS and DeltaV Download the Emerson Asset Management software (AMS) install kit at; www2.emersonprocess.com/en-US/brands/amssuite/Pages/AMSSuite.aspx TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-127...
  • Page 128 G3 Series PROFIBUS-DP Technical Manual Install the AMS kit The Delta V Explorer Library displays the G3 DPV1 device in the device list. Profibus DP Devices\Valves\Numatics, Inc. (as shown). TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-128...
  • Page 129 G3 Series PROFIBUS-DP Technical Manual Create new Profibus device and identify in DeltaV/AMS Add the Aventics G3 Profibus Module as a “New Profibus Device” under the control network I/O Enable the new Profibus device and configure the Profibus address of the new device Download the device configuration Run identify “Profibus Device”...
  • Page 130 G3 Series PROFIBUS-DP Technical Manual Identify in DeltaV/AMS After the device is identified in DeltaV/AMS the placeholder displays the manufacturer’s device icon instead of the Generic Profibus icon. Note- AMS must confirm the device was identified correctly. TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-130...
  • Page 131 G3 Series PROFIBUS-DP Technical Manual AMS scan and assign device TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-131...
  • Page 132 G3 Series PROFIBUS-DP Technical Manual Create G3 Profibus Manifold Slot Configuration in DeltaV Expand the G3 Profibus Add a slot for the first module Populate the device slots with the module types In this example the first slot is configured as a 219-828 Valve Driver-32 coil TDG3PTTM1-11EN 07/2020...
  • Page 133 G3 Series PROFIBUS-DP Technical Manual G3 Profibus Manifold Slot Configuration in DeltaV Continue adding the required slots and G3 modules TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-133...
  • Page 134 G3 Series PROFIBUS-DP Technical Manual I/O Signal Configuration in Delta Explorer (examples) Open each I/O module’s properties and configure the tag and mapping data Configure the signal tag data Configure the offset in the data table Configure the data type TDG3PTTM1-11EN 07/2020 Subject to change without notice...
  • Page 135 G3 Series PROFIBUS-DP Technical Manual Discrete I/O Signal Configuration in Delta Explorer (examples) TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-135...
  • Page 136 G3 Series PROFIBUS-DP Technical Manual Analog I/O Signal Configuration in Delta Explorer (examples) TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-136...
  • Page 137 G3 Series PROFIBUS-DP Technical Manual Configure Device diagnostics to report Alerts to AMS manager The value entered for diagnostic bytes 0 thru 3 depends on the number of configured input or output channels for the device. The value 255 for mask byte 0 determines the diagnostics of the first 8 channels will be reported to AMS.
  • Page 138 G3 Series PROFIBUS-DP Technical Manual Configuring AMS to notify device alerts in Alert Monitor and Audit Trail -Launch alert monitor -Add device to the monitor list -Save changes TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-138...
  • Page 139 G3 Series PROFIBUS-DP Technical Manual Example Alert Notifications in AMS and Device Dashboard TDG3PTTM1-11EN 07/2020 Subject to change without notice www.asco.com 13-139...

  • Page 140: Profibus-Dp

    G3 Series PROFIBUS-DP Technical Manual 14. PROFIBUS-DP Mapping 14.1 I/O Sizes Outputs Outputs are defined as any valve solenoid coil and/or any discrete output point from any output module. The output size depends upon the physical configuration of the manifold (i.e. module type and how many are used). Inputs Inputs are defined as physical input bits from input modules Valve Side...

  • Page 141: Manifold And I/O Data Sizing Worksheet

    G3 Series PROFIBUS-DP Technical Manual 14.2 Manifold and I/O Data Sizing Worksheet Step : Choose corresponding Input and Output values based on the chosen “Valve Side Output Options” and place the values in the boxes labeled, “Valve Side Byte Requirements” at the bottom of the page : Choose up to sixteen modules to be included on the discrete I/O side of the manifold (including distributed modules) and place sum of the corresponding input bytes and output bytes in the boxes labeled, “I/O Side Byte Requirements”...

  • Page 142: Bit Mapping Rules

    G3 Series PROFIBUS-DP Technical Manual 14.3 Bit Mapping Rules The bit mapping for a G3 manifold varies with the physical configuration of the manifold. The following is a breakdown of the bit mapping rules associated with the Aventics valve manifold. Valve Side Solenoid coil outputs are connected to the valve coils using the Z-Boards ™...

  • Page 143: Example No. 1

    G3 Series PROFIBUS-DP Technical Manual I/O Mapping Examples 14.4 Example No. 1 Assumed Settings Double Z-Boards used with all valves I/O Modules and mapping schemes are identified by their corresponding color. Manifold I/O Configuration Module Type Part No. Bytes 16I PNP 240-205 4AI Analog 240-212...
  • Page 144 G3 Series PROFIBUS-DP Technical Manual Example No. 1 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.

  • Page 145: Example No. 3

    G3 Series PROFIBUS-DP Technical Manual 14.5 Example No. 2 Assumed Settings Double Z-Boards used with all valves I/O Modules and mapping schemes are identified by their corresponding color. Manifold I/O Configuration Valve Coil Pos. Number Module Type Part No. Bytes Local Valve Size: Total: How to Order...
  • Page 146 G3 Series PROFIBUS-DP Technical Manual Example No. 2 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 147 G3 Series PROFIBUS-DP Technical Manual 14.6 Example No. 3 Assumed Settings Double Z-Boards used with all valves I/O Modules and mapping schemes are identified by their corresponding color. Manifold I/O Configuration Module Type Part No. Bytes 16I PNP 240-205 4AI Analog 240-212 16I PNP 240-203...
  • Page 148 G3 Series PROFIBUS-DP Technical Manual Example No. 3 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.
  • Page 149 G3 Series PROFIBUS-DP Technical Manual 14.7 Example No. 4 Assumed Settings Double Z-Boards used with all valves I/O Modules and mapping schemes are identified by their corresponding color. Manifold I/O Configuration Module Type Part No. Bytes Valve Coil 16I PNP 240-205 Number 4I Analog...
  • Page 150 G3 Series PROFIBUS-DP Technical Manual Example No. 4 Table Output Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil Valve Coil No.

  • Page 151: Extended Diagnostics

    G3 Series PROFIBUS-DP Technical Manual 14.9 Extended Diagnostics Data Diagnostic Telegram Example data structure (Hexadecimal): Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Byte 0 Total number of bytes in telegram determined by physical configuration Byte 1 Diagnostic Word, byte 0 (see below) Byte 2...

  • Page 152: Diagnostic Telegram Example

    G3 Series PROFIBUS-DP Technical Manual 14.10 Diagnostic Telegram Example Diagnostic Telegram Data for above manifold (Hexadecimal) Total number of bytes in telegram Diagnostic Word, byte 0 (00000000) Diagnostic Word, byte 1 (00000000) First diagnostic byte of valve driver module. (01010100) Second diagnostic byte of valve driver module.

  • Page 153: Appendix

    G3 Series PROFIBUS-DP Technical Manual 15. Appendix 15.1 System Specifications Electrical Valves (501, 502, 503, 2005, 2012, 2035): 24 VDC + 10%, -15% Supply Voltage Node and Discrete I/O: 24 VDC ± 10% Total current on the Auxiliary Power Connector (“Valves and Outputs” and Current “Node and Inputs”...

  • Page 154: Factory Default Settings

    G3 Series PROFIBUS-DP Technical Manual 15.2 Factory Default Settings FACTORY DEFAULT SETTINGS Description Default Node Address SSA Lock Disabled Brightness High 15.3 Troubleshooting Communication Node Symptom Possible Cause Solution Check that correct Z-Board types are Z-Board type mismatch. The wrong valve solenoid coils installed.

  • Page 155: Glossary Of Terms

    G3 Series PROFIBUS-DP Technical Manual 15.4 Glossary of Terms The following is a list and description of common terms and symbols used throughout this document: Term Description A technology that enables the communication node to automatically set its own baud rate to match the Auto-Baud scanners’...

  • Page 156: Technical Support

    G3 Series PROFIBUS-DP Technical Manual 15.5 Technical Support For technical support, contact your local Aventics distributor. If further information is required, please call the Technical Support Department at (248) 596-3337. Issues relating to network setup, PLC programming, sequencing, software related functions, etc. should be handled with the appropriate product vendor.

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