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Emerson Machinery Health A6500-CC Com Card Operating Manual

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Operating Manual
MHM-97875 , Rev 5.15
June 2023
™
Machinery Health
System
A6500-CC Com Card
Table of Contents
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Summary of Contents for Emerson Machinery Health A6500-CC Com Card

  • Page 1 Operating Manual MHM-97875 , Rev 5.15 June 2023 ™ Machinery Health System A6500-CC Com Card...
  • Page 2 Information in this document is subject to change without notice and does not represent a commitment on the part of Emerson. The information in this manual is not all-inclusive and cannot cover all unique situations.
  • Page 3 Opmerking m.b.t. installatie van elektrische meet circuits in explosiegevaarlijke omgeving Dient de installatie van elektrische meet circuits in een explosiegevaarlijke omgeving te geschieden, moet men toezien dat de in de gebruikshandleiding opgenomen installatieinstructies worden nageleefd. Bij taalkundige problemen gelieve contact op te nemen met de fabrikant, deze zal u vervolgens een vertaling in de taal van het gebruiksland doen toekomen.
  • Page 4 Piezīme par mērīšanas ķēžu instalēšanu sprādziena bīstamās zonās. Ja mērīšanas ķēde jāuzstāda sprādzienbīstamā zonâ, ir jāievēro lietošanas instrukcijā dotie instalēšanas norādījumi. Ja rodas kādas valodas grūtības, lūdzu griezieties pie izgatavotāja firmas, kas Jums nosūtīs nozīmīgâko nodaļu tulkojumus lietotāja valsts valodā. Emerson epro GmbH Jöbkesweg 3 48599 Gronau...

  • Page 5: Table Of Contents

    Operating Manual Contents MHM-97875 June 2023 Contents Chapter 1 General.......................... 7 1.1 Using this manual..........................7 1.2 Symbols............................7 1.3 Liability and guarantee........................8 1.4 Incoming goods inspection......................8 1.5 Technical support..........................8 1.6 Storage and transport........................9 1.7 Disposal of the device........................9 1.8 China RoHS Compliance........................
  • Page 6 Contents Operating Manual June 2023 MHM-97875 6.5.6 Mobile app interface........................35 6.6 Send and Reload a configuration....................36 6.6.1 Send a configuration........................36 6.6.2 Reload a configuration........................ 37 Chapter 7 Redundancy......................... 39 7.1 Configuration..........................41 7.2 Manual change of active/passive state....................43 Chapter 8 Online View.........................

  • Page 7: Chapter 1 General

    Operating Manual General MHM-97875 June 2023 General Using this manual This manual contains information concerning the use of the device. Read the operating manual completely prior to starting installation and operating the device. Comply with all safety instructions. This operating manual applies for the A6500-CC Com Cards with hardware revisions and software versions listed in Table 1-1.

  • Page 8: Liability And Guarantee

    Liability and guarantee Emerson is not liable for damages that occur due to improper use. Proper use also includes the knowledge of, and compliance with, this document. Customer changes to the device that have not been expressly approved by Emerson will result in the loss of guarantee.

  • Page 9: Storage And Transport

    June 2023 +63.2702.1111 (Asia Pacific, Europe, and Middle East) Email [email protected] http://www.emerson.com/en-us/contact-us To search for documentation, visit http://www.emerson.com. To view toll free numbers for specific countries, visit http://www.emersonprocess.com/ technicalsupport. Note If the equipment has been exposed to a hazardous substance, a Material Safety Data Sheet (MSDS) must be included with the returned materials.

  • Page 10: Ccc Certification - Ams 6500 Atg

    General Operating Manual June 2023 MHM-97875 Circling arrow symbol with "e": The product contains no hazardous substances over the Maximum Concentration Value and it has an indefinite Environmental Friendly Use Period. Circling arrow symbol with a number: This product contains certain hazardous substances over the Maximum Concentration Value and it can be used safely under normal operating conditions for the number of years indicated in the symbol.

  • Page 11: Chapter 2 Safety Instructions

    Operating Manual Safety instructions MHM-97875 June 2023 Safety instructions To ensure safe operation, carefully observe all instructions in this manual. The correct and safe use of this device requires that operating and service personnel both understand and comply with general safety guidelines and observe the special safety comments listed in this manual.

  • Page 12: Radio Interference

    Safety instructions Operating Manual June 2023 MHM-97875 Radio interference The device is carefully shielded and tested to be technically immune to radio interference and complies with current standards. However, if you operate this device together with other peripheral devices that are not properly shielded against radio interference, disturbances and radio interferences may occur.

  • Page 13: Application And Design

    Operating Manual Application and design MHM-97875 June 2023 Application and design Application The A6500-CC Com Card is a component of the AMS 6500 ATG system and mandatory for communication with all cards of the system as the A6500-UM Universal Measuring Card, the A6500-TP Temperature Process Card, and the A6500-RC Relay Card.
  • Page 14 A. Handle - for pulling the monitor from the rack; labeled with the serial number on a small sticker. B. Mounting screws C. Slot for micro SD card (use only Emerson authorized micro SD cards) D. RJ45 Ethernet connector E. Connector The type plate with designation (PN), serial number (SN), and hardware revision (Rev.) is...
  • Page 15 Operating Manual Application and design MHM-97875 June 2023 Figure 3-2: Front view A. Handle B. Mounting screws C. green OK LED: Card power and status indication (see Table 3-1) D. yellow Data LED: Data traffic (see Table 3-1) E. USB connector Table 3-1: Blinking pattern LEDs Event Blinking pattern...
  • Page 16 Application and design Operating Manual June 2023 MHM-97875 Table 3-1: Blinking pattern LEDs (continued) Event Blinking pattern Temperature warning Data LED flashes according to the data traffic, OK LED flashes with approximately 0.8 Hz. Default configuration Data LED flashes according to the data traffic, OK LED is 0,5 seconds on and 2 seconds off (see Overview).

  • Page 17: Chapter 4 Installation

    Com Card slots. Install a single Com Card either into the left slot or into the right slot. Emerson recommends to use the left slot (CD13) for single Com Card installations and for the primary Com Card in redundant systems the right slot (CD14).

  • Page 18: Micro Sd Card

    A micro SD card is required for storing of events and for ATG systems with data collection function. If a Com Card is not yet equipped with a micro SD card upgrade it with an Emerson authorized micro SD card as described in Install a micro SD card.

  • Page 19: Install A Micro Sd Card

    Operating Manual Installation MHM-97875 June 2023 4.2.1 Install a micro SD card Procedure 1. Slide the cover (silver colored part) of the slot in direction open (see Figure 4-1) to unlock it. 2. Open the cover. 3. Place the micro SD card with contacts downwards into the slot. The card fits only in one direction.
  • Page 20 Installation Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 21: Hazardous Location Installation

    Operating Manual Hazardous location installation MHM-97875 June 2023 Hazardous location installation The ex-approval of the A6500-CC Com Card is only valid if the Com Card is installed in an A6500-xR System Rack. See chapter "Hazardous location installation" of the A6500-xR System Racks operating manual (MHM-97877) for details.
  • Page 22 Hazardous location installation Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 23: Chapter 6 Configuration

    Operating Manual Configuration MHM-97875 June 2023 Configuration General configuration procedure The configuration can be performed offline that means without connection to the card or online, with a connection to the card. In any case, the configuration has to be loaded into the card to become active.

  • Page 24: Online Configuration Overview

    Configuration Operating Manual June 2023 MHM-97875 6.1.2 Online configuration overview Procedure 1. Switch on the power supply of the system if not already done. 2. Connect the laptop to the Com Card of the system by using the UBS or Ethernet connection.

  • Page 25: Start Of An Online Card Configuration

    Operating Manual Configuration MHM-97875 June 2023 Figure 6-2: Card selection The Com Card is added to the list below Workspace. 3. Select A6500-CC from the Workspace list and click Configure (see Figure 6-3). Figure 6-3: Configure A. New A6500-CC card B.

  • Page 26: Configuration Of An Already Existing Card

    Configuration Operating Manual June 2023 MHM-97875 Figure 6-4: Select a Com Card for online configuration A. Selected A6500-CC card. B. Button Configure for opening the configuration editor. The window for the selection of the measuring application opens if an unconfigured card has been selected, otherwise the editor with the configuration opens.

  • Page 27: Ribbon Command Bar

    Operating Manual Configuration MHM-97875 June 2023 Figure 6-5: Configuration editor A. Ribbon command bar B. Card name and position within the rack (only visible at connected racks, for example: R1 = Rack 1; S13 = Slot 13) C. List of configuration pages D.
  • Page 28 Configuration Operating Manual June 2023 MHM-97875 Reload Figure 6-8: Button "Reload" Click Reload to reload the configuration from the Com Card to the configuration editor. Any configuration changes you made in AMS Machine Studio will be reset to the existing configuration from the Com Card.
  • Page 29 Operating Manual Configuration MHM-97875 June 2023 Figure 6-12: Button "Report" Click Report to open the report viewer. This report shows all configured parameters and some additional information as, for example, serial number and user information. This report can be exported to different formats as PDF, XPS, and Microsoft Excel or can be printed.
  • Page 30 Configuration Operating Manual June 2023 MHM-97875 Figure 6-14: Button "Show History/Drafts" Click Show History/Drafts to open the History (see Figure 6-15). Figure 6-15: History The right part of Figure 6-15 shows the configuration history. The individual files are marked with date and time and type: •...

  • Page 31: Basic

    Operating Manual Configuration MHM-97875 June 2023 Figure 6-16: Button"Revert" Close configuration Figure 6-17: Button "Close configuration" Click Close configuration to leave the editor. Changes are automatically saved as a draft configuration. A saved draft can be opened in the history view. 6.5.2 Basic Enter general machine and plant information and make basic settings for the AMS 6500...

  • Page 32: Lan

    Configuration Operating Manual June 2023 MHM-97875 system is used for this automatic entry. It is not possible to change the content of this field. Date (last change) The date and time of the last card configuration is displayed. Time and date of the configuration PC is used. It is not possible to change the content of this field.

  • Page 33: Auto Discovery

    Operating Manual Configuration MHM-97875 June 2023 Enter here the subnet mask for the Com Card installed in the right communication card slot (CD14). Secondary gateway Enter here the gateway address for the Com Card installed in the right communication card slot (CD14). Note The sending of a configuration with changed IP addresses causes a disconnect of all connections to AMS Machine Studio.

  • Page 34: Configuration Interface

    Configuration Operating Manual June 2023 MHM-97875 Figure 6-22: List of discovered hosts Broadcast repetition time [s] Enter here the repetition time for the broadcast. 6.5.5 Configuration interface Configure here the configuration interface (see Figure 6-23). Define a configuration interface if you want to allow additional interfaces to change the configuration settings. Up to three AMS Machine Studios can simultaneously connect to the configuration interface.

  • Page 35: Mobile App Interface

    Operating Manual Configuration MHM-97875 June 2023 Figure 6-23: Configuration interface settings Enable Check this box to enable configuration through the TCP/IP interface. Port Enter here the TCP port for the network communication. Ensure that the port entered is unique and not used by another AMS 6500 ATG interface. Note Sending of a configuration with a changed port causes a disconnect of all connections to AMS Machine Studio.

  • Page 36: Send And Reload A Configuration

    Configuration Operating Manual June 2023 MHM-97875 Enabled Check this box to allow mobile devices the connection to the Com Card. Port Enter here the port for the communication. Ensure that the port entered is unique and not used by another AMS 6500 ATG interface. Note Sending of a configuration with a changed port causes a disconnect to connected mobile devices.

  • Page 37: Reload A Configuration

    Operating Manual Configuration MHM-97875 June 2023 Figure 6-25: Confirmation – overwrite configuration Click Send to overwrite the existing configuration. Connections to external devices may be interrupted when sending the configuration. The configuration editor automatically closes after the sending process. A successful sent configuration will be indicated by a message in the upper right corner of the software window.
  • Page 38 Configuration Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 39: Chapter 7 Redundancy

    Operating Manual Redundancy MHM-97875 June 2023 Redundancy Note The redundancy function is available for A6500-CC Com Cards with firmware version 1.2.0 and higher. Ensure that both A6500-CC Com Cards used for the redundancy have the same firmware version installed. Install two A6500-CC Com Cards to establish a system with redundant communication. Installation for installation details.
  • Page 40 Redundancy Operating Manual June 2023 MHM-97875 • The left Com Card slot (slot 13) is the primary Com Card slot. The right Com Card slot (slot 14) is the secondary Com Card slot. • Both Com Cards are linked through the backplane. •...

  • Page 41: Configuration

    Operating Manual Redundancy MHM-97875 June 2023 Figure 7-2: Example: Primary card fails A. System Rack Bus B. Primary Master (Slot 13) C. Secondary Master (Slot 14) D. Com Card link E. Cards F. Primary Master: Modbus over TCP/IP and OPC UA G.
  • Page 42 Redundancy Operating Manual June 2023 MHM-97875 Table 7-1: Parameters for redundancy (continued) Configuration Page Parameter Secondary subnet mask Secondary gateway Modbus Primary master address Secondary master address Modbus RTU Bus termination primary master Biasing resistors primary master Bus termination secondary master Biasing resistors secondary master Only if Modbus RTU communication is necessary Note...

  • Page 43: Manual Change Of Active/Passive State

    Operating Manual Redundancy MHM-97875 June 2023 Figure 7-3: Copy of configuration A. At power on, Com Cards installed in both slots (13 and 14): The configuration file of the Com Card in slot 13 is automatically copied to the card in slot 14. B.
  • Page 44 Redundancy Operating Manual June 2023 MHM-97875 Table 7-2: Modbus Holding register – Active/passive state Register Type Name Description 65106 16 Bit Integer Active Com Card left Indication whether the slot Com Card in the left- most communication card slot is active. 1: active 0: passive 65116...
  • Page 45 Operating Manual Redundancy MHM-97875 June 2023 Table 7-3: Modbus Holding register – Reboot (continued) Register Type Name Description 64005 16 Bit Integer Reboot Com Card Use this register to right send a command to reboot the A6500-CC in the right communication card slot.
  • Page 46 Redundancy Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 47: Chapter 8 Online View

    Operating Manual Online View MHM-97875 June 2023 Online View In AMS Machine Studio, when you connect to an A6500-xR System Rack, the Online View of the connected rack appears on the main page. Figure 8-1 shows this view. Figure 8-1: Overview Online View A.

  • Page 48: Overview

    Online View Operating Manual June 2023 MHM-97875 Overview Figure 8-3 shows the Overview page. Figure 8-3: Overview A. State OPC UA connection B. State Modbus TCP connection C. State Modbus serial connection D. State AMS Machine Studio connection E. State Mobile app connection F.
  • Page 49 Operating Manual Online View MHM-97875 June 2023 The graphic objects contain the following information: • Enabled The state of the interface is indicated. A blue solid circle indicates an enabled interface. The solid circle is gray if the interface is disabled (see Com Card configuration). •...

  • Page 50: Details

    Online View Operating Manual June 2023 MHM-97875 Flag Meaning Action Red solid circle The temperature, measured by We recommend to replace the with x the internal temperature card as parts might be stressed sensor, has exceeded the shut or damaged because of the down limit of 80°C.

  • Page 51: Online Commands

    Operating Manual Online View MHM-97875 June 2023 Days in operation since the first power on. • Cold starts This counter is increase at every power on. • Configured This counter is increased at every send configuration. • Curr. temp. The current temperature, measured by the card internal temperature sensor, is displayed here.
  • Page 52 Online View Operating Manual June 2023 MHM-97875 Set Time Figure 8-6: Button "Set Time" Click Set Time to synchronize the A6500-CC card time with the UTC time (Coordinated Universal Time). Reboot Figure 8-7: Button "Reboot" Click Reboot to reboot the A6500-CC Com Card. The A6500-CC reboots immediately. CAUTION All connections to the A6500-CC Com Card are disconnected during the reboot.

  • Page 53: Functions And Applications

    Functions and applications Single Com Card communication For single Com Card communication one Com Card must be installed. Emerson recommends to install the card into the left Com Card slot (CD13) of the System Rack (A6500-SR or A6500-RR). This is the minimum setup for a AMS 6500 ATG system as the Com Card is required for the configuration of the complete system.

  • Page 54: Redundant Com Card Communication

    Functions and applications Operating Manual June 2023 MHM-97875 Redundant Com Card communication For the redundancy two Com Cards, installed into the AMS 6500 ATG system, are required . The following communication interfaces are redundant: • RS 485 interface for communication between cards and Com Card •...
  • Page 55 Operating Manual Functions and applications MHM-97875 June 2023 Figure 9-1: Redundant Modbus RTU with identical device address Table 9-2 shows an example configuration for redundant Modbus RTU communication with identical master addresses. Table 9-2: Redundant card communication - example configuration Modbus RTU with same address Configuration page Parameter...

  • Page 56: Modbus Rtu - Com Cards With Unique Device Addresses

    Functions and applications Operating Manual June 2023 MHM-97875 Table 9-2: Redundant card communication - example configuration Modbus RTU with same address (continued) Configuration page Parameter Value Serial Modbus mode Only active card responses Serial bus parity Even Response delay time Bus termination primary master Box checked Biasing resistors primary master...
  • Page 57 Operating Manual Functions and applications MHM-97875 June 2023 Figure 9-2: Redundant Modbus RTU with unique device addresses Table 9-3 shows an example configuration for redundant Modbus RTU communication with unique master addresses. Table 9-3: Redundant card communication - example configuration Modbus RTU with unique device addresses Configuration page Parameter...

  • Page 58: Modbus Over Tcp/Ip - Both Cards Within The Same Lan

    Functions and applications Operating Manual June 2023 MHM-97875 Table 9-3: Redundant card communication - example configuration Modbus RTU with unique device addresses (continued) Configuration page Parameter Value Serial Modbus mode Both card responses Serial bus parity Even Response delay time Bus termination primary master Box checked Biasing resistors primary master...
  • Page 59 Operating Manual Functions and applications MHM-97875 June 2023 Figure 9-3: Modbus over TCP /IP - both cards within the same LAN Table 9-4 shows an example configuration for redundant Modbus over TCP/IP with both Com Cards connected to the same LAN. Table 9-4: Modbus over TCP /IP - example configuration both cards within the same Configuration page Parameter...

  • Page 60: Modbus Over Tcp/Ip - Two Separate Lans

    Functions and applications Operating Manual June 2023 MHM-97875 Table 9-4: Modbus over TCP /IP - example configuration both cards within the same (continued) Configuration page Parameter Value Write response for unmapped register Illegal data address Modbus TCP Enabled Box checked Port 502 (Modbus standard) Use IP white list...
  • Page 61 Operating Manual Functions and applications MHM-97875 June 2023 Figure 9-4: Modbus over TCP/IP - two separate LANs Table 9-5 shows an example configuration for redundant Modbus over TCP/IP whereat the Com Cards are connected to different LANs. Table 9-5: Modbus over TCP /IP - example configuration with Com Cards connected to different LANs Configuration page Parameter...
  • Page 62 Functions and applications Operating Manual June 2023 MHM-97875 Table 9-5: Modbus over TCP /IP - example configuration with Com Cards connected to different LANs (continued) Configuration page Parameter Value Modbus TCP Enabled Box checked Port 502 (Modbus standard) Use IP white list Box checked IP address 1 - IP address 5 Enter here the IP addresses...

  • Page 63: Chapter 10 Maintenance

    Operating Manual Maintenance MHM-97875 June 2023 Maintenance The A6500-CC Com Card does not require any maintenance during normal operation. MHM-97875, Rev. 5.15...
  • Page 64 Maintenance Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 65: Replace A Com Card

    Operating Manual Replace a Com Card MHM-97875 June 2023 Replace a Com Card Follow this procedure if a Com Card needs to be replaced. This could be, for example, necessary due to a defect. The Com Card is hot-swappable. CAUTION Any work on the system may impair machine protection.
  • Page 66 Replace a Com Card Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 67: Chapter 12 Technical Data

    Operating Manual Technical data MHM-97875 June 2023 Technical data Only specifications with indicated tolerances or limit values are binding. Data without tolerances or without error limits are informative data and not guaranteed. Technical modification, especially of the software, are subject to changes without notice. If not specified otherwise, all data are referred to an environmental temperature of +25°C.

  • Page 68: Mechanical Design And Environmental Conditions

    Technical data Operating Manual June 2023 MHM-97875 Modbus Communication bus RS 485 according to EIA485 standard Bus termination internal line polarization and termination switchable by configuration Data rate 9600 or 19.2 kBaud default 19.2 kBaud Voltage 200 mV peak-to-peak Rated current 1.6 mA Rated power 0.4 mW...
  • Page 69 Operating Manual Technical data MHM-97875 June 2023 Environmental conditions Relative humidity 5 to 95% noncondensing Shock 150 m/s according to IEC 60068-2-27, 4000 shocks per axis Vibration 0.15 mm 10 to 55Hz 20 m/s 55 to 150Hz according to IEC 60068-2-6, float sinus, three axis Operating altitude <2000 m...
  • Page 70 Technical data Operating Manual June 2023 MHM-97875 Figure 12-1: Dimensions A. 3 RU B. 4 HP All dimensions in mm MHM-97875, Rev. 5.15...

  • Page 71: Chapter 13 Certificates

    Operating Manual Certificates MHM-97875 June 2023 Certificates MHM-97875, Rev. 5.15...
  • Page 72 Certificates Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...
  • Page 73 Operating Manual Certificates MHM-97875 June 2023 MHM-97875, Rev. 5.15...
  • Page 74 Certificates Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 75: Appendix A Card Related System Events

    Operating Manual Card related system events MHM-97875 June 2023 Card related system events The possible system events provided by the A6500-CC card are listed in Table A-1. See column Cross reference / Note for further event related information. See Machine Studio –...
  • Page 76 Card related system events Operating Manual June 2023 MHM-97875 Table A-1: Card events (continued) Event Cross reference / Note Card not communicating Card with communication issue is indicated with rack number, slot number, and type. USB connected Ethernet and USB connection, Overview USB disconnected...
  • Page 77 Operating Manual Card related system events MHM-97875 June 2023 Number of deleted events MHM-97875, Rev. 5.15...
  • Page 78 Card related system events Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...

  • Page 79: Index

    Operating Manual Index MHM-97875 June 2023 Index Modbus TCP/IP AMS Machine Studio 23, 36, Application ATG-Service Auto discovery 33, Online View Basic OPC UA CCC Certification Password protection Close editor Print configuration Configuration editor Configuration offline Configuration online Configuration reload Redundancy Configuration send Reload...
  • Page 80 Index Operating Manual June 2023 MHM-97875 MHM-97875, Rev. 5.15...
  • Page 81 Operating Manual MHM-97875 June 2023 MHM-97875, Rev. 5.15...
  • Page 82 The Emerson logo is a trademark and service mark of Emerson Electric Co. The AMS logo is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.

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