Emerson PACMotion IC830DP00307 Accessories Manual

Emerson PACMotion IC830DP00307 Accessories Manual

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Accessories Guide
GFK-3173C
December 2020
PACMotion™ Servos Accessories Guide
Table of Contents
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Summary of Contents for Emerson PACMotion IC830DP00307

  • Page 1 Accessories Guide GFK-3173C December 2020 PACMotion™ Servos Accessories Guide...
  • Page 3 Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the Emerson products referenced herein.
  • Page 5: Table Of Contents

    PACMotion™ Servos Accessories Guide Contents GFK-3173C December 2020 Contents Section 1: Introduction ............1 Revisions in this Manual ..................1 About this Manual ....................1 Related Documentation ..................1 Section 2: Digital Drive Systems ..........2 Drive System with PSD Drives IC830DP00306 to 01206 ........2 Drive System with PSD Drives IC830DP00307 to 02406 ........
  • Page 6 PACMotion™ Servos Accessories Guide Contents GFK-3173C December 2020 Type Assignment ....................18 External Regen Resistor BAFP(U) ................ 19 External Regen Resistor BAR(U) ................. 20 External Regen Resistor BAS(U) ................21 Section 8: Motor Chokes ............22 Shielded Motor Cables ..................22 8.1.1 Why use motor chokes? ................
  • Page 7: Introduction

    PACMotion™ Servos Accessories Guide Section 1 GFK-3173C December 2020 Section 1: Introduction Revisions in this Manual Revision Date Description Technical corrections to part numbers, December 2020 descriptions, and general ordering information. Technical corrections to part numbers, October 2020 descriptions, and general ordering information. September 2020 Initial Release About this Manual...
  • Page 8: Digital Drive Systems

    PACMotion™ Servos Accessories Guide Section 2 GFK-3173C December 2020 Section 2: Digital Drive Systems The systems shown are possible scenarios for setting up a digital drive system with relevant components. Drive System with PSD Drives IC830DP00306 to 01206 Figure 1: Drive System with IC830D00306 to 01206 (no Mains Filter required) Digital Drive Systems...
  • Page 9: Drive System With Psd Drives Ic830Dp00307 To 02406

    PACMotion™ Servos Accessories Guide Section 2 GFK-3173C December 2020 Drive System with PSD Drives IC830DP00307 to 02406 Figure 2: Drive System with IC830DP00307 to 02406 (with Mains Filter) Digital Drive Systems...
  • Page 10: Shielding Accessories

    PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 Section 3: Shielding Accessories Safety Instructions CAUTION You must read the instructions manual for the drive/motor you are using in your application and observe the safety instructions they contain before beginning mounting/installation work. This manual is only valid in conjunction with the instruction manuals for the drive and motor you are using in your application.
  • Page 11: Ic830Dp00307, Ic830Dp00607, Ic830Dp 01207 Shield Plate

    PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 3.3.2 IC830DP00307, IC830DP00607, IC830DP 01207 Shield Plate This shield plate (Item number 153-254001-00) is included for use with IC830DP 00307, IC830DP 00607, and IC830DP 01207 drives. Figure 5: IC830DP00307, IC830DP00607, IC830DP01207 Shield Plate 3.3.3 IC830DP02407 Shield Plate This shield plate (Item 153-255000-02) is included for use with the IC830DP02407 drive.
  • Page 12: External Shielding Busbar (Purchased Separately)

    PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 External Shielding Busbar (purchased separately) In special cases, the cable shields can be routed to an additional busbar via shield clamps. The following shield clamp is recommended: Figure 7: External Shield Busbar A possible scenario for setting up a busbar for the above shield clamps is described below.
  • Page 13 PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 Figure 9: Mounting the Busbar 3. Strip the external cable sheath to a length of approximately 30 mm, taking care not to damage the braided shield. Push the shield clamp up and route the cable to it via the busbar. Note: Make sure good contact exists between the shield clamp and the braided shield.
  • Page 14: Mating Connectors And Adapter

    PACMotion™ Servos Accessories Guide Section 4 GFK-3173C December 2020 Section 4: Mating Connectors and Adapter Connectors for PSD Mating connectors are part of delivery (except SubD and RJ types). For spare parts, see the tables below. Drive Connectors Description Order Code Mating connector X2, motor, with shield clamp SK14, Drive AKD-X2+SK14-KIT 240 V 3/6 A, Power Plug Pitch 5,08 6 Positions...
  • Page 15 PACMotion™ Servos Accessories Guide Section 4 GFK-3173C December 2020 Description Order Code Mating connector X7, Digital I/O, 10 Position, Drive, CON-AKDX7-SL keyed option 1, Screw Lock Mating connector X8, Digital I/O, 10 Position, Drive keyed CON-AKDX8-SL option 2, ScrewLock CON-AKDX21-SL Mating connector X21, I/O option, 8 Position, keyed CON-AKDX22-SL Mating connector X22, I/O option, 8 Position, keyed...
  • Page 16: Mains Filters

    PACMotion™ Servos Accessories Guide Section 5 GFK-3173C December 2020 Section 5: Mains Filters PSD drives IC830DP00306 through 02406 require an external mains filter. All other drives feature built-in mains filters (see the relevant instruction manual). The filtering effect of the mains filters can only be assured if the permissible throughput rating of the mains filters is not exceeded even on peak loading of the drives with Ipeak.
  • Page 17: Mains Filters 1Nf-10

    PACMotion™ Servos Accessories Guide Section 5 GFK-3173C December 2020 Description Order Code Remarks Mains filter 3NF-07 (480 VAC, 07A) DE-201569 3~, 480 VAC, CE, UL Mains filter 3NF-16 (480 VAC, 16A) DE-201570 3~, 480 VAC, CE, UL Mains filter 3NF-30 (480 VAC, 30A) DE-201571 3~, 480 VAC, CE, UL Mains filters 1NF-10...12...
  • Page 18: Mains Filters 1Nf-20B, 1Nf-25

    PACMotion™ Servos Accessories Guide Section 5 GFK-3173C December 2020 Mains filters 1NF-20B, 1NF-25 Figure 13: Mains filters 1NF-20B, 1NF-25 Technical Data Nominal Nominal Voltage Connection Type Weight [kg] Connection PE Current Phase UL/CSA [A]* Terminals Wires up to 1NF-20B 230V 125V 0.93 4mm²...
  • Page 19: Mains Filters 3Nf-07

    PACMotion™ Servos Accessories Guide Section 5 GFK-3173C December 2020 Mains Filters 3NF-07...30 Figure 14: Mains Filters 3NF-07...30 Technical Data 3NF-07 4 mm², 0.7 to 0.8 3NF-16 2.2Nm 10 mm², 3NF-30 1.9 to 2.2 * at 50°C environment temperature Mains Filters...
  • Page 20: Capacitor Modules

    December 2020 Section 6: Capacitor Modules KCM (Emerson Capacitor Modules) absorbs the energy generated by the motor when it is operating in generator mode. Normally, this energy is dissipated as waste through brake resistors. KCM feeds the energy stored back into the DC Bus link as and when it is required.
  • Page 21: Order Codes

    PACMotion™ Servos Accessories Guide Section 6 GFK-3173C December 2020 Order Codes The KCM modules may only be connected to drives with 400/480 V rated voltage. Type/Order Code Remarks KCM-S200-0000 Energy Saving Module, 1.6 kWs KCM-P200-0000 Power Module, 2 kWs KCM-E200-0000 Expansion Module 2 kWs KCM-E400-0000 Expansion Module 4 kWs...
  • Page 22: External Regen Resistor Bafp(U)

    PACMotion™ Servos Accessories Guide Section 6 GFK-3173C December 2020 External Regen Resistor BAFP(U) Observe the instructions in Important Notes and the instruction manual of the drive. Permissible assembly type: Vertical, ground connections at the bottom. Other assembly positions are not permitted. Observe the required free space for the next device.
  • Page 23: Regeneration Resistors

    PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 Section 7: Regeneration Resistors During braking with the aid of the motor, energy is fed back into the drive. This energy is dissipated as heat in the regeneration resistor The regen resistor is switched on by the brake circuit. Different resistance values must be used depending on the drive.
  • Page 24: Type Assignment

    PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 Type Assignment Drive Regen resistor Resistance/Ohm IC830DP00306 BAFP(U)/BAR(U)/BAS(U) IC830DP00606 BAFP(U)/BAR(U)/BAS(U) IC830DP01206 BAFP(U)/BAR(U)/BAS(U) IC830DP02406 BAR(U)/BAS(U) IC830DP00307 BAR(U)/BAS(U) IC830DP00607 BAR(U)/BAS(U) IC830DP01207 BAR(U)/BAS(U) IC830DP02407 BAR(U)/BAS(U) Order Codes Rated Max. Resistance Description Drive Power Power Order code [Ω] Regen resistor...
  • Page 25: External Regen Resistor Bafp(U)

    PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAFP(U) Protection class: IP40 CAUTION The surface temperature can exceed 250 °C. ⚫ Make sure that the necessary space is kept clear. ⚫ Do not mount on combustible surfaces. ⚫...
  • Page 26: External Regen Resistor Bar(U)

    PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAR(U) Figure 17: External Regen Resistor BAR(U)* *Protection class: IP20 CAUTION The surface temperature can exceed 250 °C. ⚫ Make sure that the necessary space is kept clear. ⚫...
  • Page 27: External Regen Resistor Bas(U)

    PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAS(U) Figure 19: External Regen Resistor BAS(U) Protection class: IP20 CAUTION The surface temperature can exceed 250 °C. Make sure that the necessary space is kept clear. Do not mount on combustible surfaces. Figure 20: Drawing of External Regen Resistor BAS(U) Regeneration Resistors...
  • Page 28: Motor Chokes

    PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Section 8: Motor Chokes Shielded Motor Cables For electromagnetic compatibility, the motor must be supplied with power using a shielded cable. The structure of a cable with 100% shielding and the capacity equivalent circuit diagram (to earth) are shown below.
  • Page 29: Safety Instructions

    PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Safety Instructions CAUTION Before starting mounting/installation work, you must read and observe the instruction manuals ⚫ and the safety instructions that they contain for the drive and motor that you are using in your application.
  • Page 30: Motor Choke 3Yln-Xx

    PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Motor Choke 3YLN-xx Figure 22: Motor Coke 3LYN-XX 8.4.1 Technical Data Rated Data Symbol Units 3YLN-06 3YLN-14 3YLN-24 Rated current I0rms Rated voltage Unom 0 to 150 Rated frequency fnom Max. frequency fmax Inductivity µH...
  • Page 31: Cables

    PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Section 9: Cables This chapter provides cable information for PSD servo drives. PC Connection The PSD drive is connected to a PC or to a switch/hub by a standard network cable with RJ45 connectors. PSD Performance Cables 9.2.1 Hybrid Cables...
  • Page 32: Motor Power And Feedback Cables

    PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Motor Power and Feedback Cables These cables differ in how they are connected to the drive due to the varying requirements for minimum code distances, different shielding concepts, depending on rated voltage, and current load. The following pre-assembled, ready-to-use cables meet the requirements of relevant CE and UL standards.
  • Page 33: Preparing Motor Cables (Motor End)

    PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Preparing Motor Cables (Motor End) 9.4.1 PSR motors IC830M2 through IC830M7 Please note that different conductor cross-sections are required for different motors, and for motors with a holding brake, the brake signals are also attached through this connector. Connections: The view is as seen from the contact side of the connector: Standard (size 1), wire max 4mm 2 Signal...
  • Page 34: Motor Feedback Cable Specifications

    PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Motor Feedback Cable Specifications All cables supplied with PSD servo drives are RoHS compliant. 9.5.1 Cable Routing Standards UL 508C and UL 508A indicate that wires, when routed together, shall be rated for the highest voltage involved in all of the circuits.
  • Page 36: General Contact Information

    Note: If the product is purchased through an Authorized Channel Partner, please contact the seller directly for any support. Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time without notice. Emerson does not assume responsibility for the selection, use, or maintenance of any product.

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