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Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time. This document is intended for trained personnel familiar with the Emerson products referenced herein.
PACMotion™ Servos Accessories Guide Contents GFK-3173C December 2020 Contents Section 1: Introduction ............1 Revisions in this Manual ..................1 About this Manual ....................1 Related Documentation ..................1 Section 2: Digital Drive Systems ..........2 Drive System with PSD Drives IC830DP00306 to 01206 ........2 Drive System with PSD Drives IC830DP00307 to 02406 ........
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PACMotion™ Servos Accessories Guide Contents GFK-3173C December 2020 Type Assignment ....................18 External Regen Resistor BAFP(U) ................ 19 External Regen Resistor BAR(U) ................. 20 External Regen Resistor BAS(U) ................21 Section 8: Motor Chokes ............22 Shielded Motor Cables ..................22 8.1.1 Why use motor chokes? ................
PACMotion™ Servos Accessories Guide Section 1 GFK-3173C December 2020 Section 1: Introduction Revisions in this Manual Revision Date Description Technical corrections to part numbers, December 2020 descriptions, and general ordering information. Technical corrections to part numbers, October 2020 descriptions, and general ordering information. September 2020 Initial Release About this Manual...
PACMotion™ Servos Accessories Guide Section 2 GFK-3173C December 2020 Section 2: Digital Drive Systems The systems shown are possible scenarios for setting up a digital drive system with relevant components. Drive System with PSD Drives IC830DP00306 to 01206 Figure 1: Drive System with IC830D00306 to 01206 (no Mains Filter required) Digital Drive Systems...
PACMotion™ Servos Accessories Guide Section 2 GFK-3173C December 2020 Drive System with PSD Drives IC830DP00307 to 02406 Figure 2: Drive System with IC830DP00307 to 02406 (with Mains Filter) Digital Drive Systems...
PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 Section 3: Shielding Accessories Safety Instructions CAUTION You must read the instructions manual for the drive/motor you are using in your application and observe the safety instructions they contain before beginning mounting/installation work. This manual is only valid in conjunction with the instruction manuals for the drive and motor you are using in your application.
PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 3.3.2 IC830DP00307, IC830DP00607, IC830DP 01207 Shield Plate This shield plate (Item number 153-254001-00) is included for use with IC830DP 00307, IC830DP 00607, and IC830DP 01207 drives. Figure 5: IC830DP00307, IC830DP00607, IC830DP01207 Shield Plate 3.3.3 IC830DP02407 Shield Plate This shield plate (Item 153-255000-02) is included for use with the IC830DP02407 drive.
PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 External Shielding Busbar (purchased separately) In special cases, the cable shields can be routed to an additional busbar via shield clamps. The following shield clamp is recommended: Figure 7: External Shield Busbar A possible scenario for setting up a busbar for the above shield clamps is described below.
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PACMotion™ Servos Accessories Guide Section 3 GFK-3173C December 2020 Figure 9: Mounting the Busbar 3. Strip the external cable sheath to a length of approximately 30 mm, taking care not to damage the braided shield. Push the shield clamp up and route the cable to it via the busbar. Note: Make sure good contact exists between the shield clamp and the braided shield.
PACMotion™ Servos Accessories Guide Section 4 GFK-3173C December 2020 Section 4: Mating Connectors and Adapter Connectors for PSD Mating connectors are part of delivery (except SubD and RJ types). For spare parts, see the tables below. Drive Connectors Description Order Code Mating connector X2, motor, with shield clamp SK14, Drive AKD-X2+SK14-KIT 240 V 3/6 A, Power Plug Pitch 5,08 6 Positions...
PACMotion™ Servos Accessories Guide Section 5 GFK-3173C December 2020 Section 5: Mains Filters PSD drives IC830DP00306 through 02406 require an external mains filter. All other drives feature built-in mains filters (see the relevant instruction manual). The filtering effect of the mains filters can only be assured if the permissible throughput rating of the mains filters is not exceeded even on peak loading of the drives with Ipeak.
December 2020 Section 6: Capacitor Modules KCM (Emerson Capacitor Modules) absorbs the energy generated by the motor when it is operating in generator mode. Normally, this energy is dissipated as waste through brake resistors. KCM feeds the energy stored back into the DC Bus link as and when it is required.
PACMotion™ Servos Accessories Guide Section 6 GFK-3173C December 2020 Order Codes The KCM modules may only be connected to drives with 400/480 V rated voltage. Type/Order Code Remarks KCM-S200-0000 Energy Saving Module, 1.6 kWs KCM-P200-0000 Power Module, 2 kWs KCM-E200-0000 Expansion Module 2 kWs KCM-E400-0000 Expansion Module 4 kWs...
PACMotion™ Servos Accessories Guide Section 6 GFK-3173C December 2020 External Regen Resistor BAFP(U) Observe the instructions in Important Notes and the instruction manual of the drive. Permissible assembly type: Vertical, ground connections at the bottom. Other assembly positions are not permitted. Observe the required free space for the next device.
PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 Section 7: Regeneration Resistors During braking with the aid of the motor, energy is fed back into the drive. This energy is dissipated as heat in the regeneration resistor The regen resistor is switched on by the brake circuit. Different resistance values must be used depending on the drive.
PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAFP(U) Protection class: IP40 CAUTION The surface temperature can exceed 250 °C. ⚫ Make sure that the necessary space is kept clear. ⚫ Do not mount on combustible surfaces. ⚫...
PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAR(U) Figure 17: External Regen Resistor BAR(U)* *Protection class: IP20 CAUTION The surface temperature can exceed 250 °C. ⚫ Make sure that the necessary space is kept clear. ⚫...
PACMotion™ Servos Accessories Guide Section 7 GFK-3173C December 2020 External Regen Resistor BAS(U) Figure 19: External Regen Resistor BAS(U) Protection class: IP20 CAUTION The surface temperature can exceed 250 °C. Make sure that the necessary space is kept clear. Do not mount on combustible surfaces. Figure 20: Drawing of External Regen Resistor BAS(U) Regeneration Resistors...
PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Section 8: Motor Chokes Shielded Motor Cables For electromagnetic compatibility, the motor must be supplied with power using a shielded cable. The structure of a cable with 100% shielding and the capacity equivalent circuit diagram (to earth) are shown below.
PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Safety Instructions CAUTION Before starting mounting/installation work, you must read and observe the instruction manuals ⚫ and the safety instructions that they contain for the drive and motor that you are using in your application.
PACMotion™ Servos Accessories Guide Section 8 GFK-3173C December 2020 Motor Choke 3YLN-xx Figure 22: Motor Coke 3LYN-XX 8.4.1 Technical Data Rated Data Symbol Units 3YLN-06 3YLN-14 3YLN-24 Rated current I0rms Rated voltage Unom 0 to 150 Rated frequency fnom Max. frequency fmax Inductivity µH...
PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Section 9: Cables This chapter provides cable information for PSD servo drives. PC Connection The PSD drive is connected to a PC or to a switch/hub by a standard network cable with RJ45 connectors. PSD Performance Cables 9.2.1 Hybrid Cables...
PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Motor Power and Feedback Cables These cables differ in how they are connected to the drive due to the varying requirements for minimum code distances, different shielding concepts, depending on rated voltage, and current load. The following pre-assembled, ready-to-use cables meet the requirements of relevant CE and UL standards.
PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Preparing Motor Cables (Motor End) 9.4.1 PSR motors IC830M2 through IC830M7 Please note that different conductor cross-sections are required for different motors, and for motors with a holding brake, the brake signals are also attached through this connector. Connections: The view is as seen from the contact side of the connector: Standard (size 1), wire max 4mm 2 Signal...
PACMotion™ Servos Accessories Guide Section 9 GFK-3173C December 2020 Motor Feedback Cable Specifications All cables supplied with PSD servo drives are RoHS compliant. 9.5.1 Cable Routing Standards UL 508C and UL 508A indicate that wires, when routed together, shall be rated for the highest voltage involved in all of the circuits.
Note: If the product is purchased through an Authorized Channel Partner, please contact the seller directly for any support. Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time without notice. Emerson does not assume responsibility for the selection, use, or maintenance of any product.