Operating Manual
ctrlX CORE
Controls
R911405645, Edition 02
Table of Contents
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Summary of Contents for Bosch Rexroth ctrlX CORE

  • Page 1 Operating Manual ctrlX CORE Controls R911405645, Edition 02...
  • Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
  • Page 3: Table Of Contents

    10.2 Installation notes........18 R911405645, Edition 02 Bosch Rexroth AG...
  • Page 4 16.2 Packaging..........33 Bosch Rexroth AG...
  • Page 5 CORE 5 / 38 17 Service and support 18 Index R911405645, Edition 02 Bosch Rexroth AG...
  • Page 6: About This Documentation

    Required qualification: Individual who is able to assess the tasks assigned and to identify possible safety risks owing to qualification in the subject, knowledge and experience. The individual should also be familiar with the standards and regulations. Bosch Rexroth AG R911405645, Edition 02...
  • Page 7: Scope

    Customer requests, comments or suggestions for improvement are of great importance. Please email your feedback on the documentations to [email protected]. Directly insert ⮫ comments into the electronic PDF document and send the PDF file to Bosch Rexroth. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 8: Product Identification And Scope Of Delivery

    17 Free text on the MAC address Product 18 MAC code (2D code), data matrix Trademark 19 EtherCAT Plant number 20 S-mark logo 10 Manufacturing date 21 KCs mark 11 Part number 22 Service hotline number Bosch Rexroth AG R911405645, Edition 02...
  • Page 9: Scope Of Delivery

    In case of non-compliance with this safety instruction, death or WARNING serious injury can occur. In case of non-compliance with this safety instruction, minor or CAUTION moderate injury can occur. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 10: Symbols Used

    The ctrlX CORE control may only be operated under the mounting and installation conditions, in the position of application and under the ambient conditions (temperature, degree of protection, humidity, EMC, etc.) specified in this documentation. Bosch Rexroth AG R911405645, Edition 02...
  • Page 11: Spare Parts, Accessories And Wear Parts

    Ambient temperature during storage and transport -40 °C to +70 °C Operating altitude according to DIN 60204 Up to 5,000 m above sea level Permitted air humidity according to 5% to 85%, no condensation DIN EN 61131-2 R911405645, Edition 02 Bosch Rexroth AG...
  • Page 12 B (residential area and small enterprises. When using the product in residential areas or small enterprises, the operator has to take actions to prevent radio interferences (also refer to DIN EN 55022). Bosch Rexroth AG R911405645, Edition 02...
  • Page 13: Technical Data

    The power supply unit has to be able to provide the quadruple nominal current of the maximum current consumption to ensure a reliable triggering in case of a failure. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 14: Standards

    Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire Partie 2-201: Exigences particulières pour les équipements de commande UL 61010-2-201 UL Standard for Safety Requirements for Electrical Equipment for Measurement, 2014 Control, and Laboratory Use Bosch Rexroth AG R911405645, Edition 02...
  • Page 15: Ce Marking

    UL 61010-2-201 (Industrial Control Equipment) and • CSA22.2 No. 61010-2-201 (CSA) However, there can be combinations or extension stages with a limited or missing certification. Thus, verify the registration according to the UL marking on the device. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 16: Interfaces

    HMI and engineering port XF50 Ethernet RJ45 socket RJ45 plug ③ 10/100/1000 MBit 8-pin (Twisted pair, 8-wire) Field bus master (Ethercat) XF51 Ethernet RJ45 socket RJ45 plug ④ 10/100/1000 MBit 8-pin (Twisted pair, 8-wire) Bosch Rexroth AG R911405645, Edition 02...
  • Page 17: Mounting, Dismounting And Electric Installation

    Slot for SD card – microSD card ⑤ microSD card XD10 24 V plug ⑥ 2-pin (2-wire) GB01 Battery case – – ⑦ Mounting, dismounting and electric installation 10.1 Housing dimensions Fig. 5: Front view R911405645, Edition 02 Bosch Rexroth AG...
  • Page 18: Installation Notes

    7.5 mm (corresponds to TH 35-7.5 acc. to EN 60715). The fastening distance of the mounting rails may not exceed 200 mm. This distance is required to ensure stability while mounting and dismounting the control. Bosch Rexroth AG R911405645, Edition 02...
  • Page 19 It impedes the shifting of the control. – The installation place for the end clamps is secured. • Do not route cables parallel to motor cables or other strong interference sources to avoid the cou- pling of interferences. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 20: Mounting The Control

    Damage of the device by plug mounting under voltage! NOTICE − Before mounting or dismounting components, disconnect the control - including its components - from voltage. − Connect the voltage only after the control and its compo- nents have been set up. Bosch Rexroth AG R911405645, Edition 02...
  • Page 21: Dismounting The Control

    (base latch) of the control and disengage the control (see (A) in the following figure). The base latches are locked in the open position. Remove the control vertically to the mounting rail [see (B)] in the following figure). The base latches engage again in idle position. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 22: Electric Installation

    Avoid dangerous system states, which might cause personal injury! − Ensure the specified personal safety that impedes damages caused by direct and indirect touching of parts under voltage (connection to the protective connector, insulation, etc.)! Bosch Rexroth AG R911405645, Edition 02...
  • Page 23: External Power Supply Unit

    All control components are supplied from 24 V voltage supplies (SELV/PELV). Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN, part number R911171065, for the logic supply. For further information on the external power supply unit and on the creation of overvoltage categories, refer to the documentation of the power supply unit.
  • Page 24: Voltage Supply

    The voltage must also not be exceeded if: • there are variations in line voltage, e.g. caused by different loads of the mains • there are varying load states, such as short-circuit, normal load, lamp load or no load Bosch Rexroth AG R911405645, Edition 02...
  • Page 25: Grounding

    Avoid damaging or squeezing conductors • Note the wire specifications when connecting the shielding • Shield the closest possible to the signal terminal points Route all power cables and data cables in separate cable channels. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 26: Commissioning

    Operating systems and machines requires the implementation of a comprehensive concept for state-of- the-art IT security. Bosch Rexroth products are part of this comprehensive concept. The properties of the Bosch Rexroth products have to be considered for a comprehensive IT Security concept. For the required properties, refer to the IT Security Guideline (⮫...
  • Page 27 CORE 27 / 38 Fig. 13: Device view ① HMI and engineering port ② Field bus master (Ethercat) ③ 1GBit/s Ethernet (configurable) ④ Status display ⑤ Battery case R911405645, Edition 02 Bosch Rexroth AG...
  • Page 28: Status Display

    The real-time clock of the control is buffered in the switched-off state using the inserted battery. If no voltage is applied, the battery buffers the real-time clock for approximately 3.5 years. The buffer capac- itor ensures that the battery can be changed. It is recommended to set the time via SNTP. Bosch Rexroth AG R911405645, Edition 02...
  • Page 29: Sd Card

    Open Source Office address listed below or by sending an email to email>[email protected]. When sending such a request, please name the relevant ⮫ product and its date of purchase. Bosch Rexroth AG Open Source Office Zum Eisengießer 1 97816 Lohr a.Main...
  • Page 30: Error Causes And Troubleshooting

    (ii) in case of code licensed under the GPL v3 for as long as Bosch Rexroth offers spare parts or customer support for that product. Error causes and troubleshooting...
  • Page 31: Ordering Information

    Thus, variants with individual ordering information result from the required functional scope. Please contact the corre- sponding marketing organization and ask for the ordering information of the control variant optimized for your application. R911405645, Edition 02 Bosch Rexroth AG...
  • Page 32: Type Code

    None ............................. = NN Fig. 14: Type code 15.2 Accessories and spare parts For ordering information on accessories and spare parts, refer to ⮫ Chapter 5 Spare parts, accessories and wear parts on page Bosch Rexroth AG R911405645, Edition 02...
  • Page 33: Disposal

    Furthermore, the products returned for disposal must not contain any undue foreign substances or external components. Send the products free of charge to the following address: Bosch Rexroth AG Electric Drives and Controls Bürgermeister-Dr.-Nebel-Straße 2 97816 Lohr am Main, Germany 16.2 Packaging...
  • Page 34 Detailed description of malfunction and circumstances • Type plate specifications of the affected products, in particular type codes and serial numbers • Your contact data (phone and fax number as well as your e-mail address) Bosch Rexroth AG R911405645, Edition 02...
  • Page 35 Packaging......33 Potential equalization....25 R911405645, Edition 02 Bosch Rexroth AG...
  • Page 36 Vibration resistance....12 Voltage supply....24 Voltage supply, dimensioning..24 Bosch Rexroth AG R911405645, Edition 02...
  • Page 40 Bosch Rexroth AG P.O. Box 1357 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Tel.: +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911405645 R911405645...

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