GE Fuji Electric MICRO-SAVER AF-300 Instructions Manual
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GE Fuji Electric MICRO-SAVER AF-300 Instructions Manual

GE Fuji Electric MICRO-SAVER AF-300 Instructions Manual

L/4 - 5 horsepower
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  • Page 1 Instructions...
  • Page 2 Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser’s purpose, the matter should be referred to GE Motors & lndustnal Systems, Cus- tomer Service.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Section SAFETY PRECAUTIONS ................DESCRIPTION, COMPONENT IDENTIFICATION,...
  • Page 4 TABLE OF CONTENTS (continued) Section Page TROUBLESHOOTING ................Operation......8-l Table Fault Condition Description T a b l e 9 : P r o t e c t i o n F u n c t i o n Display Procedure ........
  • Page 6 S e c t i o n I S A F E T Y PRECAUT/UNS 1 WARNING, CAUTION AND NOTES The following format is used on the equipment or found in this manual. Read all labels and follow the directions whenever working on the equipment WARNING:...
  • Page 7 WARNINGS WARNING: The Drive leakage current to ground WARNING: MECHANICAL MOTION is higher than 3mA. Use grounding conductor as HAZARD: Drive systems cause mechanical specified inTable250-95 of National Electric Code, motion. It is the responsibility of the user to insure that any such motion does not result in an unsafe condition.
  • Page 8 CAUTIONS CAUTION: connector sized for the wire gauge Involved. The capable of delrvenng not more than 1,000 connector 1s to be fixed using the crimp tool specified (2 Hp or more) rms by the connector manufacturer. symmetrical amperes. or 460V (6KAF343_M$Al). AC Input fuse is to be CAUTION: Do not perform ameggertest between customer supplied and may be branch circuit...
  • Page 9 CAUTIONS (continued) CAUTION: If the Drive protective functron The available power source con- CAUTION: activated, consult Section 8 “Troubleshooting”, and nected to the Drive not to exceed 500KVA. If the aftercorrectingthe problem, ac power source is greater than SOOKVA and the not reset the alarm automatrcallv less than 10% of the power auence, etc...

  • Page 10: And Specifications

    S e c t i o n 2 D E S C R I P T I O N , C O M P O N E N T I D E N T I F I C A T I O N , a n d S P E C I F I C A T I O N The AF900M$ Drive is avarlable In ratrngs of l/4 to 3 hp 200-230 Vat single phase and l/4 to 5 hp 230 &...
  • Page 11 (1) Keypad Part Names and Functions Function Key (data key) -STOP (RESET key) RUN Key - Key used for starting UP / DOWN Kevs - These keys the various Function Codes and data operation. The LED (green) lights up o r d e c r e a s e t h e values during during operation...

  • Page 12: D R I V E Components

    AF-300 MXO-$AVER Drive Components 1. Unit Cover 2. Terminal Cover 3 Keypad Panel 4. Heat Sink 5. Mounting Screw Holes 6. Terminal Cover Screws Figure 2-3. TYPICAL DRIVE COl\liPONENTS Drive Step 1: Step 2: Charge Lamp Remove Terminal Unlock tabs at the locations Cover screw.
  • Page 13 TABLE 1: AF-300 MICRO-$AVER- Standard Specifications ITEM SPECIFICATION Environmental Conditions Enclosure NEMA 1 Standard Installation Location S u i t a b l e f o r i n d o o r m o u n t i n g o n l y , l e s s t h a n 1 0 0 0 m e t e r s ( 3 2 8 1 f e e t ) e l e v a - t i o n , n o t I n c o n t a c t w i t h c o r r o s i v e g a s , o i l mtst, d u s t , a n d o u t o f dtrect s u n l i g h t .
  • Page 14 ITEM SPECIFICATION Control C o d e 1 2 Settings 0 t h r u 5 . Switching Frequency Frequency Setting f r e q u e n c y u p t o 9 . 9 9 Hz), 0 1 H z (10 t o Resolution 9 9 H z ) 1 H z ( 1 0 0 H z o r m o r e ) Accuracy (Stability)
  • Page 15 ITEM SPECIFICATION Operation (cont’d) One Dry Form “C” a l a r m o u t p u t c o n t a c t r a t e d 2 5 0 External Output Signals 1 - O p e n c o l l e c t o r o u t p u t r a t e d 2 4 V d c , f r o m e x t e r n a l p o w e r -Stall preventron Protective...
  • Page 16 Table 2: VER Drive Dimensions 230 Volt - Sin A F 3 0 0 CAT. WEIGHT HEIGHT WIDTH DEPTH DIM. MODEL NUMBER FIGURE UCHES MM T R Q D5552 1 and 3 1 4 1 5 and 6 D5554 5 and 7 2 0 1 D5556 1 6 0...

  • Page 18: Installation Mounting Clearance

    S e c t i o n 3 INSTALLATION MOUNTING INSTALLATION ENVIRONMENT CLEARANCE Install the Drive in an indoor location that meets the following requirements: between -10” C and ment, walls, or wiring ducts as shown in Figure (Remove the ventlla- 3-1 (these clearances are required to allow the cover when the temperature exceeds +40”...
  • Page 19 Figure 1 Figure 2 Figure 3 Figure 4 Note: Inches (MM)
  • Page 20 A F-300 MICRO-$A VEfi Dimensions Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Note: Inches (MM)

  • Page 21: Dimensions Of Keypad Mountmg Holes

    Dimensions of Keypad Mounting Holes 2 . 5 6 (65) 6 7 (17) DIGITAL MIINITDR 1 6 7 ( 4 2 . 5 ) 2 (5) 2 1 7 (55) I n c h e s (MM>...

  • Page 22: W I R I N G P R O C E D U R E S 1

    W I R I N G P R O C E D U R E S 1 S e c t i o n 4 Removing Terminal Block Cover Remove the terminal block cover as follows (see Figure 4-l): 2. Press upward on bottom of cover and lift off. 3.

  • Page 23: Control Circuit Wiring

    Control Circuit Wiring Drive wired at shipment for operation and frequency setting through the keypad panel (frequency is set at 60 Hz.) of all termrnals. Make wire connections as shown In Figure 4-4 through 4-6 for desired mode of external operatron through control circuit termrnals.

  • Page 24: Main Ctrcuit Wiring

    Main Circuit Wiring CAUTION: Be sure that the power supply isnever connected to the U, V, W terminals or the N, P, DB 3. Connect the 3-phase motor wires to the U, V, and 1. Connect the ground termmal as shown in theappro- W terminals of the Main Circurt Terminal Block as shown In the appropriate view of Figure 4-3 or 4-4.
  • Page 25 T a b l e 4 : A F - 3 0 0 M I C R O - $ A V E R C a b l e S i z e R e c o m m e n d a t i o n s 460V - Three Phase WARNING - Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user.
  • Page 26 Units 230 & 460V Dynamic Braking Connections Refer to Dynamic Braking Table on Page 4-I 1. Operation through Control Circuit Terminals (external) -Speed reference potentrameter greater. 30C FMP Xl X2 X3 RTl REV FWD THR CM F r e q u e n c y motor contactor.
  • Page 27 GROUND ’ POWER FOR * Terminal 11 should not be connected to CM # Optronal CAUTION: 1. The control circuit terminal wiring should be kept as far as posstble from the marn operation error due to noise interference. Never Install them in the same duct or conduit. (A separation distance of 4 Inches or more recommended.) If the control circuit wiring must cross the main circuit wiring, make sure It crosses at a right angle.
  • Page 28 Remote Operation Remote Operation with Maintained Contacts and Jog Function (Non-Reversing) a. Operation control method selected by F-02, and frequency setting is selected by F-01. b. Acceleratron set by F-06, deceleration time 1 is set by F-07. Operation Through Keypad Panel 30C FMP Xl X2 X3 a.

  • Page 29: Af-3Oom$ C O N T R O L / P O W E R T E R M I N A L B O A R D

    TABLE 5: Terminal Identification/Function Terminal Terminal Label Name Function POWER TERMINAL BOARD AC Supply Line Connection for commercial power (200-230 Vat or 380-460 Vat); 3-phase; 5060 Hz (Li & L2 for single phase Input.) Input Terminals Connection for 3-phase induction motor Terminals External Braking...
  • Page 30 TABLE 5: Terminal Identification/Function (continued) Terminal Terminal Label Name Function Control TE minal Board Cont’d Analog Frequency Provides an output of 0 to +I OVdc (+l OVdc at max frequency ) for Connection of a voltmeter (with internal resistance of Meter Connection Points...

  • Page 31: Drive Interface Details

    Drive Interface Details 27 Vdc MAX Output Terminal Run 20 mA MAX Input Terminal FWD, REV, X1-X3, BXIRST, THR, RTl Reference Input 2 2 K O h m s Figure 4-12. DRIVE INTERFACE DETAILS 4-10...

  • Page 34: Keypad Panel Identilication/Operanon

    Section 5 D R I V E OPERATlOlU PRE-OPERATION INSPECTION After mounting and wrnng has been completed, check the Drive for the following Items before applyrng AC power: KEYPAD PANEL IDENTIFICATION /OPERATION See the followrng diagrams for Display and Keypad Operation description when In the Operatron Mode, Program Mode or Trip Mode FUNCTION CODE AND DATA CODE DESCRIPTION/SELECTION...

  • Page 35: Keypad And Display Operation Programming

    Keypad and Display Operation Programming Mode Selection The Drive has five (5) modes as shown below. The mode can be changed wrth the keys on the keypad panel. (Running) (1) Stop Mode: (4) Program Mode (2) Run Mode: (5) Trip Mode: (3) Program Mode Data Settinq [Keypad operation], FWD and REV signals (Terminal operation)

  • Page 36: Stop Mode

    1. Operations and displays In each mode The keypad panel modes can generally be classified Into five types. The operation method and the display contents of each mode are shown below NOTE: Following are with maximum frequency, F-03 set higher than 60 Hz 1 examples STOP Mode Keypad panel...

  • Page 37: Run Mode

    RUN Mode Keypad panel ( Keypad panel Termmal aperat~on Termmal operat~an Termmal operation Not operatonal Not operational Nat aperat~onal Not operatvxnl...

  • Page 38: Program Mode While Stopped

    Data is Storec D a t a S t o r e d...

  • Page 39: Program Mode While Runnmg

    the torque boost setting) NOTE: After changing function data with @@ keys, the@ key must be pressed If this done, the data WIII not be stored. If the@ key pressed before m pressed, the changed data will be canceled and operation will continue with the previous data. D a t a IS S t o r e d (See...
  • Page 40 NOTE: Past fault records also can be dlsplayed with Function Code 29. Not effective...
  • Page 42 After completion of installation and wiring work, inspect the followmg items before the power supply to the Drive switched on. CAUTION: 1. Check for wiring errors. (Especially the maln circuit wlnng. connection of the three (single) phase AC power supply to the terminals Ll, L2, L3 (Li, L2) ,) 2.
  • Page 43 Control Circuit Connection and Operation (cont’d) 2. Common termrnal connection example regardless of operatron method. A n a l o g f r e q u e n c y m e t e r 3 0 A (SPDT contact) is output This is used for alarm circuits etc. to be disdplayed with an external analog meter F M P .
  • Page 44 TABLE 6: Function Code Function Code Numbers Followed by Function Descriptions * F u n c t i o n c a n b e c h a n g e d w h i l e t h e D r i v e o p e r a t i n g .
  • Page 45 F U N C T I O N C O D E D E S C R I P T I O N S I S e c t i o n 6 Basic Functions changed while the NOTE: * = L E D FACTORY DATA...
  • Page 46 DATA FACTORY DISPLAY DESCRIPTION SETTING S E T T I N G F-02 O P E R A T I O N M E T H O D R U N , S T O P , a n d R E S E T c o m m a n d s c a n b e s u p p l i e d b y t w o drfferent m e t h o d s : K e y p a d ( l o c a l ) o r t e r m i n a l strip ( r e m o t e )
  • Page 47 L E D FACTORY DATA SETTING D I S P L A Y SETTING A C C E L E R A T I O N T I M E F-06 0.01 0 . 0 1 t o 3 6 0 0 s e c o n d s N o t e t h a t t h i s 3 6 0 0 s e t t i n g d e f i n e s t h e time t o a c c e l e r a t e f r o m z e r o t o maxrmum...
  • Page 48 L E D FACTORY D A T A SETTING D E S C R I P T I O N S E T T I N G D I S P L A Y F M A V O L T A G E A D J U S T F-09 T h e F M A t e r m i n a l p r o v i d e s a 6 .
  • Page 49 L E D D A T A F A C T O R Y D I S P L A Y S E T T I N G D E S C R I P T I O N S E T T I N G F-12 M O T O R S O U N D Allows the selectron...
  • Page 50 L E D DATA FACTORY DISPLAY SETTING DESCRIPTION SETTING F-15 E L E C T R O N I C O V E R L O A D T h e Drive’s O v e r l o a d c a n b e s e l e c t e d t o h e l p p r o t e c t t h e m o t o r f r o m t h e r m a l o v e r l o a d d u e t o should be b a s e d o n o p e r a t i n g c o n d i t i o n s , t y p e o f l o a d , m o t o r...
  • Page 51 L E D DATA FACTORY SETTING D I S P L A Y DESCRIPTION SETTING F-16 (cant D e - r a t i n g characteristics f o r t h e continuously a l l o w a b l e c u r r e n t 1 ) F o r a s t a n d a r d 4 - p o l e m o t o r 2) For a special d e s i g n m o t o r...
  • Page 52 L E D DATA FACTORY D I S P L A Y SETTING DESCRIPTION SETTING E l e c t r o n i c t h e r m a l o v e r l o a d r e l a y o p e r a t i o n F-16 (cont’d) ( c o n t ’...
  • Page 53 L E D DATA FACTORY D I S P L A Y SETTING DESCRIPTION SETTING 0.01 F - 2 0 DC l3RK t DC INJECTION BRAKING TIME “ON” The dc in]ectron brake time is adjustable 30.00 from 0.01 to 30.0 seconds using this settrng. When set to zero (0) dc brakmg Inactive i n a c t i v e .
  • Page 54 L E D DATA FACTORY D I S P L A Y SETTING DESCRIPTION MULTI-STEP FREQUENCIES (Cont’d) F r e q u e n c y Xl-CM X 3 - C M F W D - C M When Xl - CM, X2 - CM, and X3 - NOTES: - C M a r e a l l O F F , f r e q u e n c y r e f e r e n c e keypad (A V keys) or by the...
  • Page 55 L E D DATA FACTORY DESCRIPTION D I S P L A Y SETTING - - - F-29 F A U L T M E M O R Y T h e c u r r e n t a n d p r e v i o u s 3 f a u l t e v e n t s a r e s t o r e d T h e d a t a f o r e a c h c a n b e d i s p l a y e d b y memo .
  • Page 56 L E D DATA FACTORY SETTING D I S P L A Y DESCRIPTION SETTING C U R R E N T L I M I T I N G F-31 W h e n t h e o u t p u t c u r r e n t r e a c h e s t h e c u r r e n t l e v e l , t h e o u t p u t f r e q u e n c y WI I I b e auto- l o w e r e d i n o r d e r t o avord a n o v e r c u r r e n t...
  • Page 57 L E D FACTORY DATA SETTING SETTING DESCRIPTION DISPLAY FREQUENCY BIAS F-34 Frequency bras an offset whrch added to the frequency setpomt when an analog reference selected This will allow for improved resolution when adjustment over the entire speed range not required Adjustable from 0 to 100%.
  • Page 58 L E D DATA FACTORY DISPLAY SETTING DESCRIPTION SETTING F-36 H I G H F R E Q U E N C Y L I M I T E R T h e high f r e q u e n c y limiter s e t s a c l a m p o n t h e maxlmum o u t p u t f r e q u e n c y...
  • Page 59 L E D FACTORY DATA D I S P L A Y SETTING DESCRIPTION SETTING F-39 D A T A I N I T I A L I Z A T I O N A l l o w s r e s e t t m g Functron C o d e s t o f a c t o r y s e t t i n g s M a n u a l s e t t m a v a l u e (customrzed...
  • Page 60 L E D FACTORY DATA DESCRIPTION SETTING SETTING DISPLAY A L T E R N A T I V E B A S E F R E Q U E N C Y F-52 F r e q u e n c y c a n b e s e t in I n c r e m e n t s o f 1 H z 4 0 0 a r a n g e o f 0 t o 4 0 0 H z .
  • Page 61 L E D D A T A F A C T O R Y D I S P L A Y D E S C R I P T I O N S E T T I N G F-54 R U N T E R M I N A L F U N C T I O N...
  • Page 62 L E D D A T A F A C T O R Y D I S P L A Y S E T T I N G D E S C R I P T I O N S E T T I N G H Y S T E R E S I S F O R F D T A N D F A R S I G N A L S F-56 Hysteresis can be set I n Increments of 1 Hz within...
  • Page 63 M A I N T E N A N C E a n d I N S P E C T I O N 1 So that the Af-300 MICRO-$AVER and to prevent potentral problems from occuring, the following checks should be periodically conducted. CAUTION: Do not conduct any inspectrons until after drsconnectrng the power supply and after the “Cl%”...
  • Page 65 S e c t i o n 8 TABLE 8: Fault Condition Description and Operation AF-300 MICRO-$AVER The followtng iE software and WIII be tnc icated in the LED display. Protective Fault Relay Function Explanation Function Display Overcurrent Protects the Drive when the output current reaches the At accel momentary overcurrent protectron level...
  • Page 66 TROUBLESHOOTING I f t h e function o f t h e Drive i s l o s t b y a failure or If a n a b n o r m a l p h e n o m e n o n h a s o c c u r r e d , r e f e r t o t h e followmg f o r i t s p r o b a b l e c a u s e I f t h e c a u s e d o e s n o t f a l l u n d e r t h e followmg...
  • Page 67 ( 3 ) Overvoltage Y e s Y e s Y e s r e m o v e d s u d d e n l y ? Y e s W a s D C b u s v o l t a g e a b o v e a l a r m l e v e l w h e n a l a r m o c c u r r e d 7 Y e s Y e s d u e t o e l e c t r i c a l...
  • Page 68 ( 4 ) Under-voltage Has power fallu Has the power Replace the Y e s component iallure nent or repalr the or poor power poor connectlon connection? Is the power voltage within the range of the Y e s Does another load which Y e s requires a large...
  • Page 69 ( 7 ) Overload Overload Protection Overload Protection of Drive Unit of Motor I s t h e e l e c t r o n i c t h e r m a l o v e r l o a d relays charactenstrc correct for the m o t o r ’...
  • Page 70 ( 11 ) Motor will not run. p a n e l mdlcatmg I s t h e v o l t a g the reset switch p o w e r termIns f u n c t i o n o p e r a t i o n improper after the failure Y e s...
  • Page 71 ( 12 ) Motor will run but speed will not change. The electric motor will run but the speed WIII not change Is max frequency set to low7 Are the high Ilmlter, and low frequency K e y p a d Determine which pressing frequency method...
  • Page 73 WARRANTY COVERAGE complete nameplate data. The Warranty set forth In Section 1 of FN-1090 (i/91) of GE’s Condition of Sale covers all major parts of the tor modules, etc. The warranty covers replacement of the entire Drive...
  • Page 74 IN-WARRANTY FAILURE CHECKLIST T o assist w i t h w a r r a n t y troubleshoohng, t h e followlng r e q u i r e d . T h i s d a t a n e e d e d t o e v a l u a t e t h e c a u s e in a n e f f o r t t o eliminate a n y f u r t h e r f a i l u r e s...
  • Page 75 Horsepower / Rating Part Number Rating SA51919304 F a n 2 6 V d c F a n 26Vdc TPJ-GE Keypad Control PCB TPJ-GE Control PCB...
  • Page 78 The Drive that Powers GE Fuji Drives USA G E F u j i D r i v e s A m e r i c a , 1501 Roanoke Boulevard S.A. de C. V. Room 435 Sierra 1401 Your Packaged Drive Sourca...

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