CHAPTER 1 OVERVIEW 1.1 Description This manual describes the setup procedures for the Model 1010 loading system. It is intended for managers or supervisors who may be required to do the following: Change the setup parameters Program personnel and/or vehicle ID numbers for authorisation purposes.
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CHAPTER 2 PROGRAMMING MODE Use Programming Mode to configure the instrument. 2.1 Entering and Exiting Programming Mode ☛ To enter Programming Mode Do one of the following: • Hold the '8' key down for five seconds. After using this method, you cannot alter certain parameters for W&M.
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If the setup password is lost, record the four to eight digit hexadecimal number that is displayed at the password prompt (XXXXXXXX), and then contact a Honeywell supplier, who will be able to convert this number to the setup password.
Programming Mode ☛ To exit Programming Mode, navigate to the main menu and then press the Cancel key. The system saves the current setup and returns the instrument to operating mode. 2.2 Navigating in Programming Mode ☛ To scroll down the menu, press the Display key. To scroll up the menu, press the Arm key.
Programming Mode 2.5 Menu System The Configuration Menu for the 1010 instrument consists of the Main Menus described in the following table. Each menu is described in detail in CHAPTER 3 through to CHAPTER 9. Table 2-2: Menu System Main Menu Purpose Display Contrast Configures the display to provide optimum visibility based on...
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Programming Mode MENU 1 - DISPLAY CONTRAST Display Contrast 2 - SYSTEM General Setup Loading Options General Purpose Inputs General Purpose Outputs Configure Deadman Communications Configure Messages Opto Outputs 3 - LOADING ARMS Configure Arm 1 Configure Arm 2 Configure Arm 3 Configure Arm 4 4 - METERING LINES Configure Line 1...
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CHAPTER 3 DISPLAY CONTRAST (1) 3.1 Description Use the Display Contrast menu to adjust display contrast for obtaining the best view. DISPLAY CONTRAST DISPLAY CONTRAST ADJUST DISPLAY ADJUST DISPLAY CONTRAST: 32 CONTRAST: 32 Use the Display key to decrease contrast of the LCD, and the Arm key to increase it.
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CHAPTER 4 SYSTEM (2) Use the System menu to change overall system operating parameters, such as Language Options, Loading Prompts and Passwords. SYSTEM SYSTEM 7 - CONFIGURE MESSAGES 7 - CONFIGURE MESSAGES 8 - OPTO OUTPUTS 8 - OPTO OUTPUTS 1 - DISPLAY CONTRAST 1 - DISPLAY CONTRAST 1 - GENERAL SETUP...
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System (2) 4.1 System Menu 2 - SYSTEM MENU 1 - GENERAL SETUP LANGUAGE OPTIONS ARMS RIT PANEL SYSTEM OF UNITS BATCH TYPE TRANSACTION NUMBER CLOCK AUTHORISATIONS / PINS TIMEOUTS BAY NUMBER 2 - LOADING OPTIONS 3 - GENERAL PURPOSE INPUTS 4 - GENERAL PURPOSE OUTPUTS 5 - CONFIGURE DEADMAN 6 - COMMUNICATIONS...
System (2) 4.2 General Setup (21) The General Setup sub-menu of the System menu covers the selection of items such as Language Options, Timeouts, Personal, Vehicle Authorisations and RIT configuration. GENERAL SETUP GENERAL SETUP - TIMEOUTS - TIMEOUTS - BAY NUMBER - BAY NUMBER - DISPLAY CONTRAST - DISPLAY CONTRAST...
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System (2) Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. RIT is available with 1 arm or 2 arm systems only. LAMP STATUS BOOT No selection possible for BOOT state. The following lamp status is available for boot condition: ...
System (2) RED STEADY RED FLASHING AMBER STEADY AMBER FLASHING GREEN STEADY GREEN FLASHING* LAMP STATE LOADING Allows the operator to select the lamp status for loading Select one of the following options: ALL OFF ...
System (2) System of Units Sets the system of units (either Metric or US) to be used throughout the instrument. The arm setup menu sets the units (volumetric or mass) for a particular arm. Select one of the following options: ...
System (2) 4.2.6 Transaction Number Transaction Number Allows the operator to key in the current transaction number to ensure continuity of operation after the instrument has been reset. The next transaction will use this value + 1. Enter a value in the following range: ...
System (2) DD/MM/YYYY * MM/DD/YYYY YYYY/MM/DD NOTE: Slip commands always retain the same date format as laid out in the Software Protocol Manual regardless of this menu setting. 4.2.8 Authorisations/Pins Use the Authorisations/Pins sub-menu to set passwords, PINs and other methods of authorisation access to the instrument.
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System (2) NONE* Item not displayed Enter vehicle pin > _ TOUCH Present vehicle touch key RF ID Present vehicle RF ID card NEXWATCH Present vehicle NEXWATCH card Master Authorisation Use the Display key to select the type of authorization the operator will use to identify themselves as the master to the instrument.
System (2) If disabled, you must use the switch on the instrument to access the hardware test mode. Select one of the following options: Enable* Disable 4.2.9 Timeouts Allows the operator to set the keyboard timeout and the Clear/ Reconnect timers.
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System (2) Demonstration Mode Demonstration mode simulates flowmeter input pulses. Demonstration Mode is only available via the W&M key to prevent inadvertent access. Enable Disable* Automated Proving Enable this function only immediately prior to a Proving Run. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode.
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System (2) Ask Return Qty. If enabled, the instrument prompt asks if there is already product in the target compartment. In stand-alone mode, this quantity is deducted from the total required to give the preset quantity. The return quantity is not deducted when in load scheduling mode.
System (2) Select one of the following options: Enable* Disable Max Preset Quantity If enabled, it restricts the maximum batch size an operator can load. If disabled, there is no restriction on batch size. This would typically be used for bowser type applications.
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System (2) GP Input n Options and descriptions are common to GP Inputs 2 to 16. GP Input Terminal CA21/CA19 CA22/CA19 CA23/CA19 CA25/CA24 CA26/CA24 CA27/CA24 CA28/CA24 CB20/CB19 CB21/CB19 CB22/CB19 CB23/CB19 CB25/CB24 CB26/CB24 CB27/CB24 CB28/CB24 Input Type The Input type sub-menu of the General Purpose Inputs menu allows selection of type of input.
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System (2) Select one of the following options for input type as System input: Programmable Input 1 Programmable Input 2 Programmable Input 3 Programmable Input 4 Programmable Input 5 Programmable Input 6 Select one of the following options for input type as Arm Input: ...
System (2) Manager Reset After the removal of the input and closure of the flow control valve, loading is paused for the time set within the Clear/Reconnect timer. However the operator is given the option of restarting the load once the input is restored to an active state prior to the Clear/Reconnect expiry.
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System (2) GP Output Relay Terminal BA10/BA11 BA12/BA11 BA13/BA14 BA15/BA14 BA16/BA17 BA18/BA17 BB1/BB2 BB3/BB2 BB4/BB5 BB6/BB5 BB7/BB8 BB9/BB8 BB10/BB11 BB12/BB11 BB13/BB14 BB15/BB14 BB16/BB17 BB18/BB17 Output type: GP OUTPUT # n allows selection of the type of output. NOTE: Refer to the Application Pack for the default settings of GP outputs. Select one of the following options: ...
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System (2) System Alarm Output Relay status closes when the instrument is in a system alarm state. Instrument Alarm Output Relay closes when the instrument is in a critical or instrument alarm state. Bay Active Output Relay closes when the Overfill/Grounding Permissive is active.
System (2) Normally Closed Normally Closed will force the relay output to be closed when the output is not active. NOTE: For DCV Inlets/Outlets and Internal additive pulse output, GP output condition is fixed to Normally Open. 4.6 Configure Deadman (25) Use the Configure Deadman sub-menu of the System menu to set the Deadman System time-outs.
System (2) Constraints: Only if Deadman is enabled. Enter a value in the following range: 10 to 999 (120*). 4.7 Communications (26) Use the Communications sub-menu of the System menu to configure the communications ports of the instrument and set the terminal automation mode.
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System (2) Constraints: Baud rate is fixed to 9600 for NEXWATCH and INTELLIGENT ADDITIVE. Select one of the following options: 1200 2400 4800 9600* 19200 38400 Parity Selects the parity for the communications interface. Constraints: Parity is fixed to None for NEXWATCH and INTELLIGENT ADDITIVE.
System (2) Load Scheduling Remote Authorise Selects whether the instrument will use remote authorising of personnel and/or vehicle. This is typically used when there are greater than 2750 personnel or vehicle authorisation numbers and they cannot all be stored in the instrument. For more information, see the “Remote Authorisation in the 1010CB Protocol Manual.
System (2) 4.8 Configure Messages (27) Use the Configure Messages sub-menu of the System menu to configure the prompt or advice messages that appear on the display of the instrument. CONFIGURE MESSAGES CONFIGURE MESSAGES - GP INPUT MESSAGES - GP INPUT MESSAGES 1 - DISPLAY CONTRAST 1 - DISPLAY CONTRAST - INITIAL MESSAGES...
System (2) Edit Line 2 Use to compose a custom initial message of 20 characters to display on the bottom line of the screen message area. Constraints: Only if Initial Message = Custom. Bottom Line 20 character alphanumeric message Selected Permissive Allows each selected permissive to be either enabled or disabled.
System (2) Manager Reset Message Use to compose a custom message of 20 to display on the top line of Edit Line 1 the screen message area. Constraints: Only if Manager Reset Message = Custom. Top Line (20 Character alphanumeric Message) Manager Reset Message Use to compose a custom message of 20 to display on the bottom line Edit Line 2...
System (2) available messages for arm and system inputs. This menu also allows operator to select the permissive message that you wish to configure. GP INPUT MESSAGES GP INPUT MESSAGES - ARM MESSAGES - ARM MESSAGES 1 - DISPLAY CONTRAST 1 - DISPLAY CONTRAST - PERMISSIVE MESSAGES - PERMISSIVE MESSAGES...
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System (2) Overfill/Gnd Messages Vapour Rec'y Messages Prog Permissive Msg’s Emergency Stop Messages Selected Permissive Sets the Selected Permissive Message to either standard or custom. Message Select one of the following options: Standard* Custom Permissive Restart A custom restart message of 20 characters may be composed for Message Edit Line 1...
System (2) Constraints: Only if Selected Message = Custom Not available for Emergency Stop. This menu is available if loading effect for the selected input is not NONE. Top Line (20 Character alphanumeric Message) Permissive Reconnect A custom reconnect message of 20 characters may be composed for Message Edit Line 2 display on the bottom line on the screen message area.
System (2) SYSTEM INPUT n After selecting a system input from the SYSTEM MESSAGES menu, instrument displays the following screen. GENERAL SETUP SYSTEM INPUT 1 NUMBER SYSTEM INPUT 1 PRESS ENTER TO (STANDARD) SELECT This screen allows selection of an entry from a list of choices. Scroll through list using the DISPLAY key.
System (2) ARM INPUT n After selecting any arm input from the ARM MESSAGES menu, the instrument displays the following screen. ARM INPUT 1 ARM INPUT 1 (STANDARD) This screen allows selection of an entry from a list of choices. Scroll through list using the DISPLAY key.
CHAPTER 5 LOADING ARMS (3) 5.1 Description From the Loading Arms menu you can select an available loading arm to configure. You can program general parameters relating to the arm such as Product Name, Additive Setup, and Additive Recipe, or you can enable or disable the arm.
Loading Arms (3) 5.2.2 Name Use the NAME sub-menu for entering an arm name. Select Arm Name Use to select the type of arm name to be displayed for this arm. Select one of the following options: DEFAULT* (ARM n) ...
Loading Arms (3) Select one of the following options: L & L/min* (Litre, Litre/min, °C, kPa) & m /h (metre³, metre³/hour, °C, kPa) kg & kg/min (kilogram, kilogram/ minute) t & t/hour (tonne & tonne/hour) g &...
Loading Arms (3) Constraints: Only applicable when the arm is configured for ratio blending. Slow Start Quantity For Off/On valves, the load is started and the slow flow relay opens. After the flow meter measures the Slow Start Quantity, the high flow relay opens.
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Loading Arms (3) Minimum Blend Volume The instrument waits for minimum blend volume before triggering the blend alarm. Enter a value in the following range: 0 to 999 (100*) Slow Flow Alarm If enabled, the instrument will issue an alarm if the arm flow is less than the low percentage or greater than the high percentage.
Loading Arms (3) Low Flow Alarm If enabled, the instrument issues an alarm if the low flow limits are exceeded. Select one of the following options ENABLE DISABLE* Low Percentage The instrument triggers the low flow low alarm if the arm low flow is less than LOW PRECENTAGE and the low flow alarm is enabled.
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Loading Arms (3) Arm n Additive Flush When using additives, such as dyes, selecting an additive flush volume Volume makes sure that the final volume does not contain any additive. Select 0 to disable flush volume. Enter a value in the following range: ...
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CHAPTER 6 METERING LINES (4) 6.1 Description The Metering Line menu allows the operator to select an available metering line for configuration. General parameters relating to the arm, such as Meter Factor, can be programmed from this menu. METERING LINES METERING LINES 4 - CONFIGURE LINE 4 4 - CONFIGURE LINE 4...
Metering Lines (4) 6.2 Configure Line n (4n) 6.2.1 Description Use the Configure Line menu to enter the general parameters relating to the metering line such as K Factor, Signal Type, and temperature and pressure correction. LINE N LINE 1 - ACCUMULATED TOTALS - ACCUMULATED TOTALS - METER FACTOR...
Metering Lines (4) K-Factor 1 (0 Hz) Allows entry of up to 5 K-Factors for non-linear flow meters. Constraints: Non-linear only. Enter a value in the following range: 0.001 to 50000.0 (1.0*) Frequency n (2 - 5) Sets the next frequency point of the next non-linear K-factor. Constraints: Non-linear only.
Metering Lines (4) Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. Dual signal only. Enter a value in the following range: 1 to X Hz—X - calculated by the instrument (1*) NOTE: This value must be set to a realistic value as described in the “Setting Cut- Off Frequency”...
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Metering Lines (4) Special (C) Lube Oils (D) NGL AND LPG (E) FAME (F) Meter n Selects which type of temperature sensor to be used for temperature Temp Sensor Type correction. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode.
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Metering Lines (4) 4 mA setting + 212 °F (for US units) 4 mA setting to Max range in Table 6-1 Meter n The minimum allowed temperature range. A temperature below this Min Error Limit value flags an error when loading. Constraints: ...
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Metering Lines (4) Enter a value in the following range: 4 mA Temp Setting to 20 mA Temp setting (Only if Temp. Sensor = 4-20 mA) Min Error Limit to Max Error Limit (Only if Temp. Sensor = RTD) Meter n Allows enabling or disabling the density correction.
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Metering Lines (4) Enter a value in the following range: 4 mA setting to Max range in Table 6-2 on page 6-7. Breakdown Density Allows enabling or disabling the breakdown density. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode.
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Metering Lines (4) Meter n The pressure that corresponds to a 4 mA reading from the pressure 4 mA Pressure transmitter for the meter. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. ...
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Metering Lines (4) Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. Only if pressure correction and breakdown pressure is enabled Enter a value in the following range: 4 mA Pressure Setting to 20 mA Pressure setting Meter n Allows to select special commodity type...
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Metering Lines (4) Meter n If the Pm is regulated, enter the manual value for Dp. Manual DP Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. Available only if commodity type is NGL and LPG(E) and ...
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Metering Lines (4) Enter a value in the following range: Refer Table 6-6 Table 6-6: MPMS Equilibrium and Compressibility Calculations Base Units Entry Ranges Temp Compressibility Factor (F) PSIg 60 °F 0 to 65.8×10 15 °C 0 to 454.4×10 20 °C Meter n When pressure correction is selected for commodity group E (NGL and...
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Metering Lines (4) Manual Entry Densitometer* Meter n The density that corresponds to a 4 mA reading from the density probe 4 mA Density associated with this metering line. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode.
Metering Lines (4) Manual Density Allows entering of the manual density. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode. Only if density input type is manual entry. Enter a value in the following range: ...
Metering Lines (4) 6.2.8 Minimum Preset Meter n Sets the minimum allowable preset for the associated metering line. Minimum Preset This value will depend on other factors, for example, the flow meter response time. Constraints: Only available when you use the Weights and Measures switch on the instrument to enter programming mode.
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CHAPTER 7 PRODUCT STREAMS (5) 7.1 Description The PRODUCT STREAMS menu allows the operator to enter valve and flow settings PRODUCT STREAMS PRODUCT STREAMS 4 - STREAM 4 4 - STREAM 4 1 - CON 1 - CON 1 - STREAM 1 1 - STREAM 1 2 - STREAM 2 2 - STREAM 2...
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Product Streams (5) (Minimum Linear Flow Rate + Dead Band) to 800 (300*) Prestop Quantity Sets the point near the end of the load at which the flow will switch from high to low. A low flow at the end of the load helps prevent pipe stresses and gives a more accurate cut-off.
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Product Streams (5) Constraints: Only for Valve Type = Digital. Enter a value in the following range: 1 to 300 second (10*) Pump Off Delay Sets a time period between loads during which the pump may continue to run. This reduces the number of pump starts. This is applicable only during the same transaction, that is, for multiple batches.
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CHAPTER 8 ADDITIVE LINES (6) 8.1 Description The Additive Lines menu allows the set up of the operating parameters for the additive injection system in use. ADDITIVE LINES ADDITIVE LINES 1 - CON 1 - CON 1 - INTERNAL ADDITIVE LINES 1 - INTERNAL ADDITIVE LINES 2 - EXTERNAL ADDITIVE LINES 2 - EXTERNAL ADDITIVE LINES...
Additive Lines (6) Constraints: Additive Inject = Pulse Output Enter a value in the following range: 0.5 to 10 (2.0*) No of Injection Points Sets the total number of Injector Lines available Constraints: Only for Additive Inject = EFT Mini-Pak Enter a value in the following range: ...
Additive Lines (6) INTERNAL ADDITIVE LINES INTERNAL ADDITIVE LINES - INJECTION POINT 5 - INJECTION POINT 5 - INJECTION POINT 6 - INJECTION POINT 6 - INJECTION POINT 1 - INJECTION POINT 1 - INJECTION POINT 2 - INJECTION POINT 2 - INJECTION POINT 3 - INJECTION POINT 3 PRESS ENTER TO SELECT...
Additive Lines (6) Edit Additive n Code Allows entry of a 10-character alphanumeric description for the injection point. Constraints: Available only when the injector point is enabled and assigned an arm. Select one of the following options: 10 Character alphanumeric Pacing volume Sets how often an additive injection will occur.
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Additive Lines (6) Leaking Solenoid Enter the volume, that when detected within the leaking solenoid time Vol Limit period, will result in an alarm. Constraints: Available only when the injection point is enabled and assigned an arm. Leaking solenoid alarm is enabled. Enter a value in following range: ...
Additive Lines (6) Constraints: Available only when the injection point is enabled and assigned an arm. Select one of the following options: Enable Disable* Additive Deviation Enter the number of cycles over which an average is calculated. Basis Constraints: ...
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Additive Lines (6) Constraints: Only available when the injection point is enabled and assigned an arm. Enter a value in the following range: 0.5 to 1.5 (1.0*) 8 - 7 Model 1010 Application Pack CB Part No.: 4418024 - Rev. 1 Programming Manual...
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CHAPTER 9 RECIPES (7) 9.1 Description Use the Additive Recipe sub-menu to set the number, name, and the amount of additive associated with the selected loading arm. RECIPES RECIPES - RECIPE 15 - RECIPE 15 - RECIPE 16 - RECIPE 16 - CON - CON - RECIPR 1...
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Recipes (7) Constraints: Not available for straight loading arm. Enter a value in the following range: 0.0 to 100.0% (0.0*) NOTE: The Summary page will display percentage of base and blend product. Clean Line Volume Use to enter clean line volume for the recipe. Enter a value in the following range: ...
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Recipes (7) Constraints: Not available for straight loading ARM. NOTE: For a straight arm that has no internal or external additives assigned it, the recipe will be disabled by giving a prompt. 9 - 3 Model 1010 Application Pack CB Part No.: 4418024 - Rev.
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CHAPTER 10 AUTHORISATION ENTRY MODE 10.1 Description To limit the entry to, or the use of, a loading gantry to authorised personnel and vehicles, the instrument provides the following identification methods: Touch keys RF ID proximity cards PINs of four to eight digits ...
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Authorisation Entry Mode On the Model 1010 the switch is located on the right hand side of the enclosure. This switch may be fitted with a tamper seal for W&M requirements. FIGURE 10-1 Model 1010A instrument switch If the instrument is not idle (for example, the instrument is in use by an operator, or a vehicle overfill or earth system is connected) it displays the following: PASSWORD MODE...
Authorisation Entry Mode AUTHORISATION MENU AUTHORISATION MENU 4 – RETRIEVE AN ID 4 – RETRIEVE AN ID 5 – EDIT MASTER ID‘S 5 – EDIT MASTER ID‘S - CON - CON 1 – EDIT ID‘S 1 – EDIT ID‘S 2 – ERASE ID BANK 2 –...
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Authorisation Entry Mode 10.3 Navigating in Authorisation Entry Mode ☛ To scroll down the menu, press the Display key. To scroll up the menu, press the Arm key. ☛ To select the highlighted item, press the Enter key. ☛ To select a menu item, press the number of that item. ☛...
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Authorisation Entry Mode Press Enter to edit the currently displayed index number. Use the Cancel key is used to move from Personnel ID entry to Vehicle ID entry (if required) or to exit Edit ID’s: if only personnel ID is enabled, pressing Cancel exits the EDIT IDs menu; if both personnel and vehicle iD is enabled, pressing Cancel displays Vehicle ID entry and pressing Cancel again exits the EDIT IDs menu.
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Authorisation Entry Mode From the Authorisation menu, select ERASE ID BANK. The instrument displays the SELECT BANK TYPE prompt. Select one of the following options and then press Enter. • NONE* • MASTER • VEHICLE • PERSONNEL • ALL The instrument displays a message asking for confirmation of the deletion.
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Authorisation Entry Mode 10.3.4 Retrieve an ID From the Authorisation menu, select SEARCH FOR AN ID. The instrument displays the SELECT TYPE prompt. Select an option. The instrument displays ENTER INDEX > Enter an index number. • If the instrument cannot find the index number, it displays the following: INDEX: n TYPE: NONE...
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Authorisation Entry Mode EDIT PIN #N EDIT PIN #N XXXX XXXX Type = PIN SCREEN 10-9 Authorisation ENTER TOUCH #N ENTER TOUCH #N ============ ============ SCREEN 10-10 Authorisation Type = TOUCH KEY ENTER FACILITY & CARD #N ENTER FACILITY & CARD #N ============ ============ SCREEN 10-11...
An automated additive injection system that connects to the instrument injection by a serial communications port. Mini-Pak is one example of this. load See also “batch” Honeywell Enraf See “Mini-Pak” Mini-Pak Glossary - 1 Model 1010 Application Pack CB Part No.: 4418024 - Rev.
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Mini-Pak An automated additive injection system. OIML International Organization of Legal Metrology product stream A stream consisting of a pure product. Both the main and blend streams are product streams. proving run One completed batch or loading operation carried out with the Automated Proving Mode enabled.
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See also “extended wait period”. Weights and Measures A switch that is mounted on the instrument exterior, that be fitted with a switch tamper seal for W&M requirements. On the Model 1010 the switch is located on the lower right-hand side of the enclosure.
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