Emerson Tartarini Dosaodor-D Instruction Manual
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Emerson Tartarini Dosaodor-D Instruction Manual

Odorant injection system controlled by type roc809 remote telemetry unit for north america
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Instruction Manual
Type Dosaodor-D
D103102X012
July 2017
Type Dosaodor-D Odorant Injection System
Controlled by Type ROC809 Remote Telemetry
Unit for North America Installation
Figure 1. Type ROC809 Remote Telemetry Unit
Figure 2. Standard Wick Insert
Figure 3. Type Dosaodor-D Pneumatic Panel
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  • Page 1 Instruction Manual Type Dosaodor-D D103102X012 July 2017 Type Dosaodor-D Odorant Injection System Controlled by Type ROC809 Remote Telemetry Unit for North America Installation Figure 1. Type ROC809 Remote Telemetry Unit Figure 2. Standard Wick Insert Figure 3. Type Dosaodor-D Pneumatic Panel...

  • Page 2: Specifications

    Type Dosaodor-D Specifications The Specifications section on this page provides the ratings and other specifications for Type Dosaodor-D. Pneumatic Panel: Solenoid Valves: Material Body Material Stainless steel plate 304 Stainless steel Installation Gasket Material Wall mount Fluorocarbon (FKM) Weight Valve Operation 55 to 100 lbs / 25 to 45 kg Electromagnetic (based on configuration)

  • Page 3: Operation

    Type Dosaodor-D Introduction • Standard and scalable hardware platform that supports additional station I/O for AGA flow Type Dosaodor-D is a computerized odorant injection calculations and PID control algorithms. system for natural gas using patented solenoid injector technology that eliminates the need for Operation plunger pumps.

  • Page 4: General Safety Rules

    Type Dosaodor-D Site Requirements flow rate can also be configured manually to a fixed value. Odorant injection rate is then calculated using Careful consideration when locating the ROC809 on accumulated flow in order to reduce variability. the site can help reduce future operational problems. In cases where the station does not have a flow Consider the following items when choosing a location: computer, the Type ROC809 can be connected...
  • Page 5 Type Dosaodor-D SAFE AREA HAzARDOUS AREA SIGNALS FROM TyPE ROC809 FLOW COMPUTER REGULATING STATION LIqUID INjECTION POINT PNEUMATIC PANEL ODORANT TANk kEy 40 - ODORANT FILTER Figure 4. General Installation Schematic Table 1. Barrier Specifications I. S. BARRIER PARAMETERS MUST BE LEVEL SWITCH + CABLE PARAMETERS ≥...
  • Page 6 Type Dosaodor-D SAFE AREA HAzARDOUS AREA TyPE ROC809 SIGNALS FROM FLOW COMPUTER REGULATING STATION PNEUMATIC PANEL SOLENOID VALVE SOLENOID VALVE ODORANT TANk kEy 40 - ODORANT FILTER *SUPPLIED By SySTEM INTEGRATOR Figure 5. Automated Pressure Balancing System with Bypass Schematic validate that when the panel is upright and CAUTION the float is at the bottom one set of wires has...
  • Page 7 Type Dosaodor-D ODORANT LINE ODORANT LINE TO PIPELINE, TO PIPELINE, 1/4 IN. OD TUBE 1/4 IN. OD TUBE (STATION OUTLET) PRESSURE LINE, 3/8 IN. OD TUBE (STATION OUTLET) PRESSURE LINE, 3/8 IN. OD TUBE (STATION INLET) (STATION INLET) PRESSURE LINE PRESSURE LINE, 3/8 IN.
  • Page 8 Type Dosaodor-D Table 2. I/O Requirements (SPECIFICATION SLOT REqUIREMENT DESCRIPTION POINT DESCRIPTION SHEET) Optional Communication Card Not Applicable 6.3:COM Optional Communication Card Not Applicable 6.3:COM Optional Communication Card Not Applicable 6.3:COM Channel 1: Flow Input from computer or pulse meter Choose according Pulse Inputs 6.3:PI...
  • Page 9 Type Dosaodor-D 16. Open liquid odorant fill tubing valve to odorant Just to give an idea about different configurations and calibration cylinder and check for leaks. installation options (see Figures 4 and 5), the following are the most common: 17. Do a manual refill of the odorant calibration cylinder;...

  • Page 10: Environmental Requirements

    Type Dosaodor-D Type ROC809 Controller Installation Most frequent combinations. A. 1 and 6 with 4 and/or 5 Planning is essential to a good installation. Because B. 2 and 3 with 6 installation requirements depend on many factors, such as the application, location, ground conditions, C.

  • Page 11: Preliminary Checks

    Type Dosaodor-D In salt spray environments, it is of Type Dosaodor-D Odorant Injection System especially important to ensure that the Manual (D103117X012). enclosure is sealed properly, including Refer to the ROC809 Remote Operations Controller all entry and exit points. Instruction Manual (Form A6116). •...

  • Page 12: Hazardous Area

    Type Dosaodor-D Remote operations Remote operations Safe area Safe area controller enclosure controller enclosure I.S. I.S. Barrier Barrier ROC809 ROC809 Pneumatic Panel Pneumatic Panel Junction box 2 Junction box 2 A -->7 B -->8 Injector 2 solenoid valve Green High A -->5 Green A -->5...
  • Page 13 Type Dosaodor-D +12 V Com. ETHERNET ETHERNET GREEN - HIGH +12 V +12 V +12 V BROWN - LOW R OC809 R OC809 Com. Com. COM. LE D LE D RESET RESET Ethernet cable Ethernet cable ETHERNET CABLE 8 CHAN REFER TO TyPE DOSAODOR-D SCHEMATICS ON PAGE 12 jUNCTION BOX 1 ETHERNET CONNECTION...
  • Page 14 Type Dosaodor-D • Open the two gas on/off valves found on the main line NOTICE (upstream station, downstream regulators). The factory tuning procedure of the • Using a suitable spray, check for any gas leaks (check injection solenoid valve is conducted with ALL fittings).

  • Page 15: Routine Maintenance

    Type Dosaodor-D Maintenance and Operation • Cut-off power supply to the electronic control unit. Injection Valve Tuning • Depressurized the pneumatic panel by loosening the joint located in the upper left part of the control Procedures and Recommended odorant calibration cylinder. Timing for Routine/Extraordinary Recommended Parts Replacement Maintenance Operations...
  • Page 16 Type Dosaodor-D Before starting the calibration Examples: procedure, the system must be ρSulfur base odorant = 8.345 LBS/Gal correctly installed and tested. Refer ρMercaptan base odorant = 6.776 LBS/Gal to Type Dosaodor-D Software for Configuration of Type Dosaodor-D Odorant Injection System Manual (D103117X012) for following programming steps.
  • Page 17 Type Dosaodor-D Table 3a. Imperial Parameters ODORANT FLOW RATE SPECIFIC VOLUME INjECTION CONCENTRATION MANUAL MODE GAS FLOW RATE (SEE PNEUMATIC PANEL NAMEPLATE) FOR INjECTOR MCF/h LBS/MMCF MCF/D LBS/sec 17.7 9.531 0.00165 35.3 19.062 0.00330 70.6 38.124 0.00660 141.3 76.248 0.01320 211.9 2.48 114.372...
  • Page 18 Type Dosaodor-D Purge/Wash Cycle by Means of Put the system in Manual mode to start the injection (push Manual button). Natural Gas (Odorant Recovery and Gas Washing Cycles) In order to calibrate the injection solenoid valve, verify from “Current Injection Data” the current Specific Volume value related to the “in calibration”...
  • Page 19 Type Dosaodor-D LIqUID OUTLET LIqUID INLET Figure 9. Odorant Filter - Maintenance Figure 10. Two Way Injection Solenoid Valve - Maintenance Injection Solenoid Valve Cleaning with • Stop Odorant Recovery Cycle after about 15 seconds (depending on the installation conditions) Liquid Odorant (Injector Flush) and eventually repeat the procedure if needed.
  • Page 20 - A monte d stream Type Dosaodor-D - Al raccord del pilota To the fee - A valle de Downstrea Sez.A-A - Entrata/Uscita acqua Water Inlet/Outlet - A monte delregolatore stream of the regulator - Al raccordo di alimentazione del pilota To the feeding of the pilot - A valle del regolatore Downstream of the regulator...

  • Page 21: Replacing Filter

    Type Dosaodor-D After completing the operation with the gas, close all When the operation is accomplished, close all on-off on-off valves of the system and proceed as follows: valves of the system and proceed as follows: • Slowly loosen the fittings located on the two way •...

  • Page 22: Troubleshooting

    Type Dosaodor-D Troubleshooting Disassembly 1. Disconnect pilot supply filter regulator and remove List of Alarms and Warnings, Causes it from the line. and Suggested Actions 2. Remove bolts, washers and nuts from body and separate upper and lower covers from the body. Injector Alarm When separating the covers from the body, be aware of loose components.
  • Page 23 Type Dosaodor-D Table 4. Troubleshooting ERROR MESSAGE DESCRIPTION PROBABLE CAUSES ACTIONS Flow Computer Alarm The discrete input signal from the Flow 1. Flow computer failure. 1a. Check the Flow computer Input computer indicates the Flow Computer on the Type Dosaodor control is no longer sending valid data.
  • Page 24 Type Dosaodor-D Table 4. Troubleshooting (continued) ERROR MESSAGE DESCRIPTION PROBABLE CAUSES ACTIONS High Flow rate Alarm The “current daily flow rate” is greater 1. Incorrect parameters have 1. Check the entered parameters. then or equal to the entered “High Flow been entered.
  • Page 25 Type Dosaodor-D Table 4. Troubleshooting (continued) WARNING MESSAGE DESCRIPTION PROBABLE CAUSES ACTIONS Injector Variation The current calculated injector specific This may occur if: Warning limits are defined and entered volume has varied from the last value by the operator. No action is required or from the entered value by an amount if the purpose is just monitoring the that exceeds the warning limits.
  • Page 26 Type Dosaodor-D Table 4. Troubleshooting (continued) WARNING MESSAGE DESCRIPTION PROBABLE CAUSES ACTIONS Supply Tank Warning The Odorant Supply Tank has reached a 1. If the supply tank level is coming in 1a. Check odorant level in odorant low level. The user sets the volume level from the analog input, this can occur supply tank.
  • Page 27 Type Dosaodor-D Table 5. Parts Specific to Construction MAXIMUM CALIBRATION LEVEL FLOAT INjECTION RATE OPERATING CyLINDER CyLINDER GAUGE RELIEF AND SWITCH PRESSURE DIAMETER lbs/hr* Gal/hr l/hr psig key 19 key 12 key 15 0.89 0.13 M2007351X12 M0301520X12 1.78 0.26 25.4 M2007351X12 M4008304X12 14.0...
  • Page 28 Type Dosaodor-D Parts List Pneumatic Panel (Figures 12 and 13) Type Dosaodor-D (Figures 4 and 5) The following items are provided for installation. Description Part Number Description Part Number Panel M0302140X12 Junction Box M4009730X12 Standard Wick Insert (not shown) or M2006542X12 Ball Valve M4006023X12...
  • Page 29 Type Dosaodor-D Solenoid Valves and Maintenance kits Two Way Injection Solenoid Valve (Figures 12 and 13) (Figure 10) Description Part Number NOTICE Parts Kit (Includes Keys 39C, 39E and 39H) M2201079X12 The current version of solenoids may Valve body M0302720X12 be used to replace previous solenoid Screw M4X1X14 (4 required) M5101001X12...
  • Page 30 Type Dosaodor-D QUESTO IMPIANTO E' STATO REALIZZATO DA: THIS STATION HAS BEEN CONSTRUCTED BY: BOLOGNA ITALY OMT TARTARINI S.r.l.Via Paolo Fabbri,1 O.M.T. 40013 Castelmaggiore BOLOGNA - ITALY TIPO N^FABBR. :DOSAODOR-D Rev. 1 TYPE SERIAL N^ Pressione massima di comando 1450 Maximum drive pressure Pressione massima di esercizio Maximum operating pressure...
  • Page 31 Type Dosaodor-D QUESTO IMPIANTO E' STATO REALIZZATO DA: THIS STATION HAS BEEN CONSTRUCTED BY: BOLOGNA ITALY OMT TARTARINI S.r.l.Via Paolo Fabbri,1 O.M.T. 40013 Castelmaggiore BOLOGNA - ITALY TIPO NøFABBR. :DOSAODOR-D Rev. 1 TYPE SERIAL Nø Maximum drive pressure 1450 Maximum operating pressure Odorant flow range gal /h Control device volume...
  • Page 32 D103102X012 © 2008, 2017 Emerson Process Management Regulator Technologies, Inc. All rights reserved. 07/17. Emerson Automation Solutions The Emerson logo is a trademark and service mark of Emerson Regulator Technologies Electric Co. All other marks are the property of their prospective owners.

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