Emerson Rosemount 3410 Series Retrofit Instructions
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Emerson Rosemount 3410 Series Retrofit Instructions

Emerson Rosemount 3410 Series Retrofit Instructions

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Retrofit Instructions
00825-0300-3240 , Rev AB
February 2024
Rosemount
™
Gas Ultrasonic 3410 Series
Electronics Retrofit Instructions
Table of Contents
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Summary of Contents for Emerson Rosemount 3410 Series

  • Page 1 Retrofit Instructions 00825-0300-3240 , Rev AB February 2024 Rosemount ™ Gas Ultrasonic 3410 Series Electronics Retrofit Instructions...
  • Page 2 These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Emerson employees. Emerson will not accept your returned equipment if you fail to follow Emerson procedures. Return procedures and forms are available on our website at Emerson.com...

  • Page 3: Table Of Contents

    C.1 3410 Wiring and I/O .........................59 C.2 Ethernet cable to PC communication..................63 C.3 Input and output connections....................64 C.4 Serial communications......................68 C.5 Analog input settings........................70 C.6 Analog output settings......................70 C.7 Digital Input..........................70 C.8 External power source connection and fuse................. 70 Appendix D  3410 Series engineering drawings..................73 Emerson.com...
  • Page 4 Contents Retrofit Instructions February 2024 00825-0300-3240 Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 5: Chapter 1 Plan

    1.1.1  General Welcome to the Rosemount 3410 Series Ultrasonic Retrofit Instruction Manual. This manual has been designed to provide you with a step-by-step set of instructions for retrofitting a meter with Mark III electronics to the new 3410 Series electronics.

  • Page 6: Before You Begin

    3410 Series electronics. Always use the latest version of MeterLink ™ . Upgrades to the latest version are available at: www.emerson.com. 1.3  Before removing the Electronics 1.3.1 ...
  • Page 7 <> you File|Meter Directory want to retrofit. a) Click the Direct button on the lower left corner of the Meter Directory dialog box. b) The Direct Connection Properties For dialog appears. c) Obtain the Modbus ID (same as Comms Address). Emerson.com...
  • Page 8 Plan Retrofit Instructions February 2024 00825-0300-3240 Figure 1-2: Accessing Modbus ID for Ports A and B 4. Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary table of communications/ output settings: Port A and B: Modbus ID = _____(enter Comms Address).
  • Page 9 Retrofit Instructions Plan 00825-0300-3240 February 2024 Figure 1-3: Remove End Caps from the Upper Electronics Enclosure A. End cap B. Upper enclosure C. Enclosure bolts D. Base enclosure Emerson.com...
  • Page 10 Plan Retrofit Instructions February 2024 00825-0300-3240 Figure 1-4: 3400 Electronics Assembly board layout A. Upper explosion- proof Mark III housing assembly B. I.S. interface board C. Option boards D. CPU board assembly E. Field termination board F. Base unit Mark III Electronics G.
  • Page 11 X. Acquisition cable clamp Y. Acquisition module 8. Remove the Mark III electronics CPU board, the HART Option Board, and the Field Termination Board from the enclosure. Fill out the Summary table of communications/output settings based on the Field Connection Board wire Emerson.com...
  • Page 12 Plan Retrofit Instructions February 2024 00825-0300-3240 terminations and/or switch settings of the CPU board and Option Board, if installed. This information will be used to configure the new 3410 Series electronics later in this procedure. Figure 1-6: Mark III CPU Board Showing Switch Settings Rosemount Gas Ultrasonic 3410 Series Electronics...
  • Page 13 Retrofit Instructions Plan 00825-0300-3240 February 2024 Figure 1-7: Mark III CPU Board with I.S. Barrier Board Piggy-Backed on CPU Board Emerson.com...

  • Page 14: Removing Mark Iii Electronics

    Plan Retrofit Instructions February 2024 00825-0300-3240 1.4  Removing Mark III Electronics 1.4.1  Procedure to remove the Mark III Electronics Procedure 1. Having obtained all the information related to the set-up of the 3400 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter.
  • Page 15 Figure 1-10: Remove the Acquisition Cable 6. Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module. a) Remove the screws from the ends of the two connectors. Emerson.com...
  • Page 16 Plan Retrofit Instructions February 2024 00825-0300-3240 b) Disconnect the connectors and remove each of the transducer wires from the connector. 7. Loosen the cable glands on the base enclosure and pull all of the transducer cables out of the base enclosure. 8.

  • Page 17: Chapter 2 Install

    The cable is also secured by a cable clamp to a mounting bolt. a) Remove the screw securing the cable clamp and then loosen the two screws on the acquisition cable connector and disconnect the acquisition cable connector from the acquisition module. Emerson.com...
  • Page 18 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-2: Remove Acquisition Cable and Module A. Acquisition cable B. Acquisition cable connector 3. Unscrew the remaining two mounting screws from the acquisition module in the base enclosure and remove the acquisition board. 4. Place an insulating gasket on the meter body where the electronics will be mounted (see gasket in #unique_16/ unique_16_Connect_42_fig_B809C95392804A6EA94B366E5DF175C4).
  • Page 19 Figure 2-5: Apply RTV Sealant Around Bolts 8. Insert the Acquisition board in the base enclosure and secure it with the two screws as shown for now. Emerson.com...
  • Page 20 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-6: Acquisition Module Attachment Screws A. Acquisition Module screw Figure 2-7: Acquisition Module Wiring A. Acquisition Module A1 transducer wiring B. Base enclosure A1 transducer port 9. Route the transducer cables through the cable glands with the correct label number (i.e.
  • Page 21 16. Ensure that the contacts clamp on the bare wires and not on the wire insulation when the wires are being terminated on the connector. a) Leave the connector plugged into the Acquisition board while terminating the individual wires. Emerson.com...
  • Page 22 Install Retrofit Instructions February 2024 00825-0300-3240 b) Tighten the connector screws on the either end of the connector after terminating all the wires on the applicable connector. c) Repeat this procedure for the transducer cables on the other side of the meter.
  • Page 23 18. Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws. 19. Install the cable clamp on the Acquisition cable and secure it with the final mounting screw for the Acquisition module. Emerson.com...
  • Page 24 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-13: Installing the Acquisition Module Cable Clamp A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw 20. Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure. 21.
  • Page 25 Figure 2-14: Bolt the Upper Enclosure to Base Enclosure A. Upper enclosure B. Enclosure bolts C. Base enclosure 24. Remove the end cap next to the conduit entries from the upper enclosure. #unique_16/unique_16_Connect_42_fig_B809C95392804A6EA94B366E5DF175C4 shows the layout of the electronics. Emerson.com...
  • Page 26 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-15: 3410 Series Electronics Layout A. End cap and security screw B. O-ring C. Desiccant packet D. CPU Module E. Optional RS-232 I/O module F. Optional RS-485 I/O module G. Blanking cover H. Guide plate I.
  • Page 27 As a result, for MeterLink to communicate via a serial connection, that port on the 3410 electronics must be set for RS-232-Full Duplex, or RS-485-Full Duplex (requires 4 conductor cables). 25. Check the CPU module switches on the to ensure they are set properly. Emerson.com...
  • Page 28 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-16: CPU Switch Settings A. WRITE PROT. switch B. DHCP switch C. Port A (override) The DHCP switch enables or disables the DHCP server for Ethernet communication. The WRITE PROT. switch enables or disables “write protection” of the meter configuration.
  • Page 29 B. CPU upper terminal block and switches C. CPU module D. 24 VDC loop power E. Optional RS-232 I/O module F. 10.4 - 36 VDC power G. Fuse H. Optional RS-485 I/O module I. Ethernet terminal block J. Chassis ground Emerson.com...
  • Page 30 Install Retrofit Instructions February 2024 00825-0300-3240 Figure 2-18: Install Wiring Terminal Block Connectors to the CPU Module (shown without optional I/O modules) A. CPU lower terminal block B. CPU upper terminal block and switches C. CPU module D. 24 VDC loop power E.
  • Page 31 30. Apply electrical power to the system and verify the field connections are working correctly. 31. Do not install end caps until you configure the meter. This completes the installation of the hardware associated with the 3410 Series Electronics meter retrofit procedure. Emerson.com...
  • Page 32 Install Retrofit Instructions February 2024 00825-0300-3240 Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 33: Chapter 3 Operate

    Refer to the 3410 Series Gas Ultrasonic Flow Meter Installation Manual for more detailed instructions. It is recommended to use the latest version of MeterLink which can be found at www.emerson.com/meterlink. For Rosemount Ultrasonic 3410 Series electronics with v1.60 and later firmware, MeterLink v1.90 or later is required.
  • Page 34 Operate Retrofit Instructions February 2024 00825-0300-3240 d) Set the Ethernet IP address to 192.168.135.100. e) Close the Meter Directory window. 7. Use the menu path and click the Ethernet connection for the Meter|Connect meter record established in the previous step. MeterLink will now connect to the ™...
  • Page 35 Figure 3-1: CPU RS-232 serial connection A. Serial connection Table 3-1: CPU RS-232 wire colors Wire colors White C O M Black 3. Start MeterLink on the PC and create a new Meter Directory record with the ™ following parameters: Emerson.com...
  • Page 36 Operate Retrofit Instructions February 2024 00825-0300-3240 a) Enter a name. b) Select Meter Type as Gas or Liquid as appropriate. c) Check the Direct box and uncheck the Modem and Ethernet boxes. d) Set the Direct connection properties for Baud Rate of 19200 and Comms Address (Modbus ID) of 32.
  • Page 37 1. Use the menu path to access the Meter|Communications Settings Communications dialog. This dialog displays the communications parameters for the 3410 Series electronics and is used to adjust the Baud Rate and Comms Address (i.e. Modbus ID) for the serial ports. Emerson.com...
  • Page 38 Operate Retrofit Instructions February 2024 00825-0300-3240 Figure 3-2: Communications Settings dialog 2. Use the Driver selection pull-down menu if communication settings require RS-485. Rosemount Gas Ultrasonic 3410 Series Electronics...
  • Page 39 3.1.3  Write the converted configuration file to the meter Procedure 1. With communication to the meter established, use the Tools|Edit/Compare Configuration menu path to access the dialog. Edit/Compare Configuration 2. Click Open and the dialog displays. Open Configuration File Emerson.com...
  • Page 40 Operate Retrofit Instructions February 2024 00825-0300-3240 Figure 3-4: Edit/Compare Configuration Dialog a) Select the final configuration file created in Step 2 Procedure before removing the Mark III Electronics of this document (i.e., “Meter Name, MKIII Final Config, 3-4-2005 10-15-02 AM.cfg”). b) Click Open. The file opens and you returned to the Edit/Compare dialog.
  • Page 41 For Gas ultrasonic meters, the HART Secondary Variable options are: • Uncorrected flow rate • Corrected flow rate • Average flow velocity • Average sound velocity • Energy flow rate • Mass flow rate All data points shown in yellow have been modified from the 3400 configuration. Emerson.com...
  • Page 42 Operate Retrofit Instructions February 2024 00825-0300-3240 Figure 3-8: Converted Configuration with Highlighted Changes d) Click Write Checked to write the converted configuration to the meter (see Figure 3-8). If an error occurs, MeterLink will display a message indicating ™ the nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.
  • Page 43 In the Meter name field insert a name for the meter (this name displays on MeterLink main window and the Maintenance logs and Reports files). ™ c) Ensure the 3410 Series Electronics digital outputs are configured appropriately. The 3410 Series Electronics also supports, and may be configured for, either AGA8 Detailed or GERG-2008. Emerson.com...
  • Page 44 Operate Retrofit Instructions February 2024 00825-0300-3240 Figure 3-10: Field Setup Wizard Startup Dialog 2. Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page. Rosemount Gas Ultrasonic 3410 Series Electronics...
  • Page 45 Lag forward, Lead reverse (Phase B lags Phase A while reporting forward flow, leads Phase A while reporting reverse flow) • Lead forward, Lag reverse (Phase B leads Phase A while reporting forward flow, lags Phase A while reporting reverse flow) Emerson.com...
  • Page 46 Operate Retrofit Instructions February 2024 00825-0300-3240 Phase A and Phase B output (based on flow direction): • Reverse flow - output only reports flow in the reverse direction. For frequency outputs, Phase B of the output is 90 degrees out of phase with Phase A. •...

  • Page 47: Appendix A Mark Iii Rs-232 And Rs-485 Serial Communications Setup

    Retrofit Instructions Mark III RS-232 and RS-485 Serial communications setup 00825-0300-3240 February 2024 A  Mark III RS-232 and RS-485 Serial communications setup A.1  Mark III RS-232 Full Duplex Figure A-1: Port A Settings Figure A-2: Port B Settings Emerson.com...

  • Page 48: Mark Iii Rs-485 Half Duplex

    Mark III RS-232 and RS-485 Serial communications setup Retrofit Instructions February 2024 00825-0300-3240 A.2  Mark III RS-485 Half Duplex Figure A-3: Port A Settings (Factory Default Switch Settings for Port A) Figure A-4: Port B Settings Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 49: Mark Iii Discrete Output Switch Settings

    Retrofit Instructions Mark III RS-232 and RS-485 Serial communications setup 00825-0300-3240 February 2024 A.3  Mark III Discrete output switch settings Figure A-5: Group 1 Frequency and Digital Outputs Figure A-6: Group 2 Frequency and Digital Outputs Emerson.com...

  • Page 50: Mark Iii Rs-232 Full Duplex

    Mark III RS-232 and RS-485 Serial communications setup Retrofit Instructions February 2024 00825-0300-3240 Figure A-7: Series 100 Option Board (If Installed) A.4  Mark III RS-232 Full Duplex Figure A-8: Port C Settings Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 51: Mark Iii Rs-485 Half Duplex

    Mark III RS-232 and RS-485 Serial communications setup 00825-0300-3240 February 2024 A.5  Mark III RS-485 Half Duplex Figure A-9: Port C Settings A.6  Mark III Series 100 option board (if installed) Figure A-10: Analog Output 1 Figure A-11: Analog Input 1 (Temperature) Emerson.com...

  • Page 52: Mark Iii Rs-232 Full Duplex

    Mark III RS-232 and RS-485 Serial communications setup Retrofit Instructions February 2024 00825-0300-3240 Figure A-12: Analog Input 2 (Pressure) Figure A-13: Series 100 Plus HART Option Board (If Installed) A.7  Mark III RS-232 Full Duplex Figure A-14: Port C Settings Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 53: Mark Iii Rs-485 Half Duplex

    Mark III RS-232 and RS-485 Serial communications setup 00825-0300-3240 February 2024 A.8  Mark III RS-485 Half Duplex Figure A-15: Port C Settings A.9  Mark III Series 100 plus HART option board (if installed) Figure A-16: Analog Output 1 Figure A-17: Analog Output 2 (HART capable) Emerson.com...
  • Page 54 Mark III RS-232 and RS-485 Serial communications setup Retrofit Instructions February 2024 00825-0300-3240 Figure A-18: Analog Input 1 (Temperature) Figure A-19: Analog Input 2 (Pressure) Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 55: Appendix B Summary Table Of Communications/Output Settings

    TTL (if S8-4 is set Open Collector (if used (if to TTL) S8-4 is set to OC) output J5-1 not used) Freque TTL (if S9-3 is set Open Collector (if used (if to TTL) S9-3 is set to OC) output J5-6 not used) Emerson.com...
  • Page 56 Summary table of communications/output settings Retrofit Instructions February 2024 00825-0300-3240 Table B-1: Communications/Output Settings Summary Table (continued) Output (Check electronics switch settings and circle appropriate box for type each output) Freque TTL (If S9-4 is set Open Collector (if used (if to TTL) S9-4 is set to OC) output...
  • Page 57 Retrofit Instructions Summary table of communications/output settings 00825-0300-3240 February 2024 (continued) Table B-2: Communications/Output Settings Summary Table Results Output type Enter communications and output settings Analog output 2 (HART Capable) Emerson.com...
  • Page 58 Summary table of communications/output settings Retrofit Instructions February 2024 00825-0300-3240 Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 59: Appendix C 3410 Communication And Output Settings

    3410 Communication and Output settings 00825-0300-3240 February 2024 C  3410 Communication and Output settings C.1  3410 Wiring and I/O Refer to the 3410 Series Ultrasonic Gas Flow Meter Installation Manual for more wiring details. Figure C-1: 3410 Upper Electronics with Optional I/O Modules Emerson.com...
  • Page 60 3410 Communication and Output settings Retrofit Instructions February 2024 00825-0300-3240 Figure C-2: CPU Module Labeling and LED Indicators A. Acquisition/Measurement mode B. Power C. LED 5 - not used D. LED 4 - not used E. RX (RS-485/RS-232) - receiving data F.
  • Page 61 TX signal (Port A for RS485; Flashing green (when 2-wire or 4-wire or RS232 transmitting data) communication) transmitting data LINK ETH1Link user Ethernet Solid green connection Optional RS-232 Module Wiring Use this table to wire the Optional RS-232 module. Emerson.com...
  • Page 62 3410 Communication and Output settings Retrofit Instructions February 2024 00825-0300-3240 Figure C-3: Optional RS-232 Module Wiring Optional RS-485 Module Wiring Use this table to wire the Optional RS-485 module. Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 63: Ethernet Cable To Pc Communication

    User is responsible for ensuring that physical access and Ethernet or electronic access to the 3410 Series Gas Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions are implemented; such as, establishing a firewall, setting password permissions and/or implementing security levels. Emerson.com...

  • Page 64: Input And Output Connections

    Backplane Board). C.3  Input and output connections The Rosemount 3410 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature, Analog output 2 and frequency and digital outputs on the CPU Module lower terminal block.
  • Page 65 F. Analog output 2 - (4-20 mA output) G. Analog in (Temperature) + H. Analog in (Temperature) - I. Analog in (Pressure) + J. Analog in (Pressure) - Possible configurations for Frequency and Digital Outputs are shown in the following figure. Emerson.com...
  • Page 66 3410 Communication and Output settings Retrofit Instructions February 2024 00825-0300-3240 Figure C-6: Frequency/Digital Output Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50 V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50 V isolation.
  • Page 67 Retrofit Instructions 3410 Communication and Output settings 00825-0300-3240 February 2024 Figure C-7: CPU Module - Frequency/Digital Outputs Common Ground - Type 2 A. FODO1 and Digital input1 - shared common ground (Group1) B. FODO2 and FODO3 - shared common ground (Group2) Emerson.com...

  • Page 68: Serial Communications

    3410 Communication and Output settings Retrofit Instructions February 2024 00825-0300-3240 Figure C-8: CPU Module - Frequency/Digital Outputs Common Ground - Type 4 A. FODO1 and DI1/FODO6 - shared common ground - Type 4 CPU Module (Group 1) B. FODO2, FODO3, FODO4 and FODO5 - shared common ground - Type 4 CPU Module (Group 2) C.4 ...
  • Page 69 RS-485 2-wire connections use TX+ and TX - on the CPU Module. Denotes auto-detected protocols. Denotes auto-detected protocols. Denotes auto-detected protocols. Denotes auto-detected protocols. NOTICE If not using Ethernet, a full duplex serial connection is necessary for MeterLink to communicate with a Rosemount 3410 Series Ultrasonic Flow Meter. Emerson.com...

  • Page 70: Analog Input Settings

    Rosemount 3410 Series Ultrasonic Flow Meter. C.7  Digital Input The Rosemount 3410 Series Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input. The digital input must be configured via the MeterLink ™...
  • Page 71 Retrofit Instructions 3410 Communication and Output settings 00825-0300-3240 February 2024 Figure C-10: CPU Module Power Source Connections A. 24 V Loop power B. Power in connector (main power source) C. 2 Amp fuse (used for main power input) Emerson.com...
  • Page 72 3410 Communication and Output settings Retrofit Instructions February 2024 00825-0300-3240 Rosemount Gas Ultrasonic 3410 Series Electronics...

  • Page 73: Appendix D 3410 Series Engineering Drawings

    Retrofit Instructions 3410 Series engineering drawings 00825-0300-3240 February 2024 D  3410 Series engineering drawings Emerson.com...
  • Page 74 Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.

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