Bosch rexroth IndraControl VAU 02.1 Operating Instructions Manual
Bosch rexroth IndraControl VAU 02.1 Operating Instructions Manual

Bosch rexroth IndraControl VAU 02.1 Operating Instructions Manual

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IndraControl
VAU 02.1
Uninterruptible Power Supply
Operating Instructions
R911384727
Edition 03
Table of Contents
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Summary of Contents for Bosch rexroth IndraControl VAU 02.1

  • Page 1 IndraControl VAU 02.1 Uninterruptible Power Supply Operating Instructions Edition 03 R911384727...
  • Page 2 Edition 03, 2020-07 Refer to tab. 1-1 "Change Record" on page 1 Copyright © Bosch Rexroth AG 2020 All rights reserved, also regarding any disposal, exploitation, reproduction, edit- ing, distribution, as well as in the event of applications for industrial property rights.
  • Page 3: Table Of Contents

    External 24 V power supply unit ............Ambient conditions................6 Technical data..................8 Degree of protection and weight............Input and output voltage............... Battery....................Response upon voltage failure............. 11 Standards.................... CE marking................... 12 8.1.1 Declaration of conformity..............UL/CSA certified.................. 12 Interfaces..................... 13 R911384727_Edition 03 Bosch Rexroth AG...
  • Page 4 Regular maintenance tasks..............14.2 Storing the UPS................... Ordering information................15.1 Accessories and spare parts..............24 15.2 Type code..................... 24 Disposal....................16.1 Return....................26 16.2 Packaging..................... 26 16.3 Batteries and accumulators..............Service and support................Index....................29 Bosch Rexroth AG R911384727_Edition 03...
  • Page 5: About This Documentation

    Program Test Maintain Dispose Activities Design Install Configure Remove faults Construct Simulate Create the NC program Fig. 1-1: Assigning the present documentation to the target groups, product phases and ac- tivities of the target group R911384727_Edition 03 Bosch Rexroth AG...
  • Page 6: Purpose

    Tab. 1-3: Further documents for the VAU 02.1S 1.5 Terms and abbreviations Name Explanation Uninterruptible power supply. The UPS is used for timely-limited volt- age supply of the connected device if the voltage supply (24 V DC) fails Bosch Rexroth AG R911384727_Edition 03...
  • Page 7: Customer Feedback

    Please email your feedback on the documentations to Feed- [email protected]. Directly insert comments in the elec- tronic PDF document and send the PDF file to Bosch Rexroth. 2 Product identification and scope of delivery 2.1 Product identification...
  • Page 8: Scope Of Delivery

    The signal word draws attention to the safety instruction and indicates the risk potential. The safety alert symbol (triangular safety reflector with exclamation marks), preceding the signal words Danger, Warning, Caution indicates hazards for persons. Bosch Rexroth AG R911384727_Edition 03...
  • Page 9: Symbols Used

    The respective documentation informs on the type of hazard as well as the steps required to avoid this hazard. krax 4 Intended use The Bosch Rexroth VAU 02.1S is and uninterruptible power supply (UPS). R911384727_Edition 03 Bosch Rexroth AG...
  • Page 10: Spare Parts, Accessories And Wear Parts

    0 to 45°C (with airflow 0.3 m/s) Storage temperature -20 to 50 °C Shock protection IEC 60068-2-27 Overvoltage category Contamination level 2, no condensation allowed Mechanical strength IEC 60068-2-64, acceleration: 2G Tab. 6-1: Ambient conditions Bosch Rexroth AG R911384727_Edition 03...
  • Page 11 A (industrial environments), but not of class B (residential area and small enterprises). When using the product in residential areas or small enterprises, the operator has to take actions to prevent radio interferences (also re- fer to DIN EN 55022). R911384727_Edition 03 Bosch Rexroth AG...
  • Page 12: Technical Data

    Overheating and possible damage to the UPS if the max. power consumption is exceeded. The max. power consumption of the connected control cabinet or panel PC must not exceed the max. output power of the UPS of 72 W. Bosch Rexroth AG R911384727_Edition 03...
  • Page 13: Battery

    7.3 Battery CAUTION Risk of injury due to an unintended use of the accumulator of the UPS Do no replace the accumulators. Contact the Bosch Rexroth Service instead. ● Do not use third-party accumulators in the UPS. ● Never use the accumulators of the UPS for other devices.
  • Page 14 If the machine is switched off once a week, a service life ● of 2,000 weeks (38 years) is calculated. If the machine is switched off once a day, a service life of ● 2,000 days (5.4 years) is calculated. Tab. 7-4: Technical battery data Bosch Rexroth AG R911384727_Edition 03...
  • Page 15: Response Upon Voltage Failure

    "Time to Shutdown after Power Outage" Fig. 7-1: Pulse diagram of the UPS 8 Standards Standard Description EN 61000-6-4 Generic standards - Emission standard (industrial environments) EN 61000-6-2 Generic standards – Noise immunity (industrial environments) R911384727_Edition 03 Bosch Rexroth AG...
  • Page 16: Ce Marking

    CAN/CSA C22.2 No. 60950-1-07 ● UL file no. E477559 However, there can be combinations or extension stages with a limited or miss- ing certification. Thus, verify the registration according to the UL marking on the device. Bosch Rexroth AG R911384727_Edition 03...
  • Page 17: Interfaces

    UL and the CSA conformity. 9 Interfaces ① ④ Reset button Voltage connection and voltage output ② LED for status and error display ③ ⑤ COM interface XF50 Functional earth Fig. 9-1: Connector panel of the UPS R911384727_Edition 03 Bosch Rexroth AG...
  • Page 18: Voltage Supply And Output Voltage Xd1

    Tab. 9-2: Pin assignment XD1 9.2 Serial interface XF50 The serial UPS connection to the PC is connected to the plug "XD50". Upon de- livery, there is a ready-made cable to connect the UPS and the PC. Bosch Rexroth AG R911384727_Edition 03...
  • Page 19: Mounting, Demounting And Electric Installation

    Attach freely moving cables (e.g. by routing them in a cable channel) ● Keep as much distance as possible to noise sources when installing the UPS ● 10.3 Mounting Use drilling holes to mount the UPS in front upright mounting. Use M4 screws. R911384727_Edition 03 Bosch Rexroth AG...
  • Page 20 16/31 IndraControl VAU 02.1 Uninterruptible Power Supply Mounting, demounting and electric installation Fig. 10-1: Mounting dimensions of the UPS Bosch Rexroth AG R911384727_Edition 03...
  • Page 21: Electric Connection

    10.4.1 Connecting 24 V DC to the UPS and panel or control cabinet PC External power supply unit A 24 V voltage supply supplies the UPS. Use the Bosch Rexroth power supply unit VAP01.1H-W23-024-010-NN (see chap- ter 5.1 "External 24 V power supply unit " on page 6).
  • Page 22: Connecting Control Cabinet Pc To Xf50

    If the provided COM cables are not used, do the cabling using the existing plug (XF50). Permitted cable lengths Up to 20 m (maximum length) Cable type Shielded, cross-section min. 0.205 mm (AWG24) Tab. 10-4: Requirements on the COM cable Bosch Rexroth AG R911384727_Edition 03...
  • Page 23: Demounting

    2. Plug the socket of the RS232 cable into a COM connection at the panel or control cabinet PC. 10.5 Demounting 1. Shutdown the PC 2. Disconnect the UPS from the voltage supply 3. Remove cables from the UPS 4. Loosen fastening screw and remove device R911384727_Edition 03 Bosch Rexroth AG...
  • Page 24: Overall Connection Scheme

    The UPS can provide 24 V and 3.0 A for up to three minutes to the connected device. The communication between UPS and panel or control cabinet PC takes place via the COM interface "XF50". Bosch Rexroth AG R911384727_Edition 03...
  • Page 25: Operating And Display Components

    If the “Reset” button is pressed, the output voltage is disconnected (0 V). If an input voltage is present at the UPS while pressing the “Reset” button, the out- put voltage is switched on again after four seconds (24 V). R911384727_Edition 03 Bosch Rexroth AG...
  • Page 26: Operating And Error Display

    55 °C. Tab. 12-1: LED description 12.3 Battery protective devices To protect the mounted battery, the UPS is provided with a cut-off device that disables the battery functionality if one of the following cases is present: Bosch Rexroth AG R911384727_Edition 03...
  • Page 27: Troubleshooting And Debugging

    Check that no cables are broken or pinched ● Replace damaged parts immediately ● 14.2 Storing the UPS The reference value for the storage time is one year at an average ambient tem- perature of +20 °C. R911384727_Edition 03 Bosch Rexroth AG...
  • Page 28: Ordering Information

    For ordering information on accessories and spare parts, refer to chapter 5 "Spare parts, accessories and wear parts" on page 15.2 Type code The UPSs are available in different variants according to the following type code: Bosch Rexroth AG R911384727_Edition 03...
  • Page 29: Disposal

    For disposal, unmount the devices completely. Recycle the different materials in- dividually. Housing parts belong to metal. Dispose the electronic components of the device, e.g. PCBs and hard drives as defined in the electronic equipment act. R911384727_Edition 03 Bosch Rexroth AG...
  • Page 30: Return

    Our experts offer you advice and assistance should you have any queries. You can contact us 24/7. Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsible for all your service-related queries for electric drive and controls. Bosch Rexroth AG R911384727_Edition 03...
  • Page 31 Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes ● and serial numbers Your contact data (phone and fax number as well as your e-mail address) ● R911384727_Edition 03 Bosch Rexroth AG...
  • Page 32 28/31 IndraControl VAU 02.1 Uninterruptible Power Supply Bosch Rexroth AG R911384727_Edition 03...
  • Page 33: Index

    Device description......20 Output voltage......8, 14 Display components..... 21 Overall connection scheme..20 Disposal........25 Documentation Change record......1 Packaging........26 Documents, related......2 Power supply unit..... 6, 17 Power supply unit, external..17 R911384727_Edition 03 Bosch Rexroth AG...
  • Page 34 Technical data......... 8 Terms..........2 Terms and abbreviations....2 Torque........... 17 Troubleshooting......23 Type code........24 Type plate........3 UL/CSA certified......12 Use, intended........5 Voltage connection....... 14 Voltage failure....... 11 Warnings......... 4 Wear parts........6 Bosch Rexroth AG R911384727_Edition 03...
  • Page 35 IndraControl VAU 02.1 Uninterruptible 31/31 Power Supply Notes...
  • Page 36 Bosch Rexroth AG P.O. Box 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911384727* R911384727 DOK-SUPPL*-VAU*02.1X**-IT03-EN-P...

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Rexroth r911385289

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