Bosch Rexroth IndraControl VAU 01.1U Project Planning Manual
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Bosch Rexroth IndraControl VAU 01.1U Project Planning Manual

Vau 01.1u ups with usb interface
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Electric Drives
and Controls
Hydraulics
Rexroth IndraControl
VAU 01.1U
UPS with USB interface
Project Planning Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R911323872
Edition 03
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Summary of Contents for Bosch Rexroth IndraControl VAU 01.1U

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911323872 Edition 03 VAU 01.1U UPS with USB interface Project Planning Manual...
  • Page 2 © Bosch Rexroth AG 2011 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.

  • Page 3: Table Of Contents

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG I/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Table of Contents Page System Presentation...................... 5 Brief Description VAU 01.1U........................5 Permitted Devices........................... 6 Software..............................6 Further Documentation........................... 6 Steps for Commissioning........................6 Important Instructions on Use ..................
  • Page 4 II/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Page Compatibility Test..........................24 Dimensions, Mounting and Dismounting..............25 Task..............................25 Housing Dimensions..........................25 Mounting and Dismounting........................25 5.3.1 Mounting Notes..........................25 5.3.2 Mounting............................26 5.3.3...
  • Page 5 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG III/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Page Accessories............................54 Further Documentation......................... 54 Environmental Protection and Disposal ..............55 10.1 Environmental Protection........................55 10.2 Disposal..............................55 Service and Support....................57 Glossary VAU 01.1U....................59...
  • Page 6 IV/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 7: System Presentation

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 5/63 Rexroth IndraControl VAU 01.1U UPS with USB interface System Presentation System Presentation Brief Description VAU 01.1U The VAU 01.1U is a UPS (Uninterruptible Power Supply), which provides power to the connected device for a limited time if the supply voltage fails (DC 24 V).

  • Page 8: Permitted Devices

    6/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface System Presentation Permitted Devices The following permitted devices can be connected to the VAU 01.1U: ● Control cabinet PC Rexroth IndraControl VPB 40.3 ● Panel PC Rexroth IndraControl VPP 16.3/40.3/60.3 ●...

  • Page 9: Important Instructions On Use

    In such cases, the guarantee and the right to payment of dam‐ ages resulting from unintended use are forfeited. The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, the following requirements must be met to ensure intended use of the products: ●...

  • Page 10: Unintended Use

    Operation under water, extreme tempera‐ ture fluctuations or extreme maximum temperatures is prohibited. ● the intended applications have not expressly been allowed by Bosch Rexroth. Please read the information given in the general safety instruc‐ tions!

  • Page 11: Safety Instructions For Electric Drives And Controls

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 9/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to in‐...

  • Page 12: General Information

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 13: Hazards By Improper Use

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 11/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...
  • Page 14 12/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...

  • Page 15: Instructions With Regard To Specific Dangers

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 13/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐...

  • Page 16: Protective Extra-Low Voltage As Protection Against Electric Shock

    Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.

  • Page 17: Protection Against Dangerous Movements

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 15/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls 3.3.3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ●...

  • Page 18: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    16/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Additionally secure vertical axes against falling or dropping after switch‐ ing off the motor power by, for example, –...

  • Page 19: Protection During Handling And Mounting

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 17/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...

  • Page 20: Protection Against Pressurized Systems

    18/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
  • Page 21 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 19/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...
  • Page 22 20/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 23: Technical Data

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 21/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Technical Data Degree of Protection and Weight Degree of protection IP 20 Weight 3.5 kg Fig.4-1: Degree of protection and weight Input Voltage and Output Voltage 4.2.1...

  • Page 24: Ambient Conditions

    22/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Ambient Conditions In operation Transport Storage Ambient tempera‐ +5 °C to +45 °C -20 ℃ to +60 ℃ -20 ℃ to +60 ℃ ture Maximum tempera‐...

  • Page 25: Ce Marking

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 23/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Standard Meaning EN 61558-2-6 Transformer for 24 V power supply unit, protective separa‐ tion EN 60664-1 Overvoltage category II EN 60 529 Degrees of protection (including housings and installation...

  • Page 26: Ul And Csa Certified

    24/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data The standard EN 60204-1 (safety of machinery, general requirements on the electrical equipment of the machines) can be used for the electrical equip‐ ment of the machines.

  • Page 27: Dimensions, Mounting And Dismounting

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 25/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting Dimensions, Mounting and Dismounting Task Target This chapter contains information on dimensions and describes how to mount and dismount the VAU 01.1U. Requirement ●...

  • Page 28: Mounting

    26/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting ● The LED displays must not be covered. ● Provide the following minimum distances for installation and sufficient cooling: – To the bottom side 50 mm –...

  • Page 29: Dismounting

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 27/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting Possible personal injury and material damage CAUTION due to a VAU 01.1U that loosens from the mounting rail caused by insufficient fastening. Fasten the VAU 01.1U on a stable mounting rail. A mounting rail which is not stable enough can deform during transport, and therefore the VAU 01.1U can...
  • Page 30 28/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 31: Operating And Display Components

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 29/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Operating and Display Components Task Target This chapter provides an overview of the LED operating and error displays. It contains more information on the F1 fuse. It provides detailed information on the functioning and timing of the S1 rotary switch so that the device can be operated conveniently and can be adapted individually to your requirements.

  • Page 32: Overview Of The Leds For Operating And Error Display

    30/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components 6.2.2 Overview of the LEDs for Operating and Error Display On the front panel of the VAU 01.1U five LEDs are arranged to display the device states.

  • Page 33: Fuse F1

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 31/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Designa‐ Meaning Measure tion Batt. LED lights Battery is either discharged, ● Keep the UPS switched red (more not connected or fuse F1...

  • Page 34: Rotary Switch S1

    32/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Rotary Switch S1 6.4.1 Position of S1 Rotary Switch Fig.6-3: Position of S1 rotary switch 6.4.2 General Information The switch position is in the delivery status "1".

  • Page 35: Timing Depending On The Position Of Rotary Switch S1 And Settings In The Ups-Nt Control Software

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 33/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position UPS time 5 seconds 60 seconds 120 seconds 180 seconds Fig.6-4: Switch position 0 to 3 Switch position 4 to 7 (for commis‐...
  • Page 36 34/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch time > 120 seconds Switch position 2; UPS time approx. 120 s "Shutdown Delay remaining time Computer Time" (is set in the...
  • Page 37 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 35/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components "not" signaled to the connected PC. Firstly, after this time delay has expired, UPS operation is signaled to the connected PC. As soon as the UPS time "t "...
  • Page 38 36/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position S1 UPS time "t" 5 seconds 60 seconds 120 seconds 180 seconds 5 seconds 60 seconds 120 seconds 180 seconds Fig.6-13:...
  • Page 39 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 37/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position S1 UPS time "t" 120 seconds 180 seconds Fig.6-17: Switching on, switching off and and switching on again for switch posi‐...
  • Page 40 38/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 41: Interfaces And Wiring

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 39/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Interfaces and Wiring Task Target This chapter contains an overview of the interfaces. Additionally, this chapter informs how to wire the power connection and which cable lines and cross- sections have to be taken into consideration.

  • Page 42: Overview Of The Connections

    40/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring 7.2.2 Overview of the Connections Designa‐ Connection type Connector type (in‐ Mating connector or cable tion at the tegrated) (from outside) housing X1S1 Voltage...

  • Page 43: Voltage Connection

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 41/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Voltage Connection 7.3.1 General Information The 24 V supply voltage is connected to the X1S1 interface; the 24 V output voltage is provided at the X1S2 interface.
  • Page 44 42/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Wiring 230 V Fig.7-4: Wiring of the DC 24 V power connection to the VAU 01.1U at 230 V voltage supply of the 24 V power supply unit...
  • Page 45 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 43/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Wiring 400 V Fig.7-5: Wiring of the DC 24 V power connection to the VAU 01.1U at 400 V voltage supply of the 24 V power supply unit...

  • Page 46: Wiring Of The Vau 01.1U, Cable Lengths And Cable Cross-Sections

    44/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring 7.3.3 Wiring of the VAU 01.1U, Cable Lengths and Cable Cross-Sections X1S1 X1S2 X1S1 (X10) 24 V power supply unit XUSB XUSB In Fig.7-6: Wiring the VAU 01.1U...
  • Page 47 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 45/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Malfunctions Malfunctions due to insufficient shielding! NOTICE Use only shielded cables and metallic or conductive connector or coupling covers with large-area shield support. Malfunctions due to too long cables! NOTICE Use short USB cables, if possible.
  • Page 48 46/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Function Data + USB ground Fig.7-11: Pin assignment of the XUSB In connector...

  • Page 49: Maintenance, Storage And Transport

    Verify that lines and cables are not broken or squeezed. Replace damaged parts immediately. The used batteries are recyclable and can be returned to Bosch Rexroth after replacement. They must not be disposed in the standard household refuse! Batteries can cause fire, explosions or chemi‐...

  • Page 50: Replacing Batteries

    Fire or explosion hazard by use of wrong bat‐ DANGER tery types! Replace the battery only by a battery type permitted by Bosch Rexroth. Fire, explosions or burns due to wrong bat‐ DANGER tery treatment! The battery must not be charged externally, opened, heated over 80 °C and burnt.
  • Page 51 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 49/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Maintenance, Storage and Transport ● Loosen the connector, with which the battery is connected. Loosen the connector by pressing the release at the plug housing, see (1) fig.
  • Page 52 Attach the new battery by using the four original M3 screws. A lon‐ ger screw might damage the housing of the battery. ● Observe that only a battery which is permitted by Bosch Rexroth is installed, e. g. the battery "AKKU24V/2,5Ah" (Bosch Rexroth parts number: 1070923287).

  • Page 53: Storing The Vau 01.1U

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 51/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Maintenance, Storage and Transport Battery damage due to inadequate screws. NOTICE Use the original screw only. A longer screw might damage the housing of the battery. Possible data loss due to an uncharged bat‐...
  • Page 54 52/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 55: Ordering Information

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 53/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Ordering Information Ordering Information Type Designation Code The VAU 01.1U is available according to the following type designation code. Fig.9-1: Type designation code for VAU 01.1U This documentation describes only the uninterruptible power sup‐...

  • Page 56: Accessories

    54/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Ordering Information Accessories Battery Order code Parts number Description AKKU 24V/2,5Ah 1070923287 Battery SUP-M01-ENDHAL‐ R911172352 End clamp (2 pieces) TER/PA Fig.9-2: Order data, battery USB connecting cables with in‐...

  • Page 57: Environmental Protection And Disposal

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 55/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 58 56/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 59: Service And Support

    57/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Service and Support Service and Support The Bosch Rexroth service helpdesk at out headquarters in Lohr, Germany, and our worldwide service provide 24/7 support and assistance. Worldwide service hot‐ Helpdesk line...
  • Page 60 58/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 61: Glossary Vau 01.1U

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 59/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Glossary VAU 01.1U Glossary VAU 01.1U Shutdown Delay Time (= Control time) The "Shutdwon Delay Time" is the time which the shutdown of the connected PC is delayed, which is set in the UPS-NT software. The user can backup the data during this time.
  • Page 62 60/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...

  • Page 63: Index

    DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 61/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Index Index Accessories............54 Housing dimensions..........25 Accumulators............55 Air pressure............22 Ambient conditions..........22 Input voltage............21 Ambient temperature.......... 22 Input voltage and output voltage......21 Installation Mounting notes ..........
  • Page 64 62/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Index ...Rotary switch S1 Testing the battery..........51 Timing ............ 32, 33 Timing behavior..........33 Rotary Switch S1 Transporting the ..........51 Position ............32 Type designation code........53 S1................
  • Page 65 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 63/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Notes...
  • Page 66 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911323872 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P...

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