Allen-Bradley E300 Quick Start Instructions
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Allen-Bradley E300 Quick Start Instructions

Electronic overload relay
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Quick Start
Original Instructions
E300 Electronic Overload Relay
Bulletins 193, 592
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Summary of Contents for Allen-Bradley E300

  • Page 1 Quick Start Original Instructions E300 Electronic Overload Relay Bulletins 193, 592...
  • Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

  • Page 3: Table Of Contents

    Add E300 Device Profile ........20...
  • Page 4 Appendix A E300 Relay Operating Mode ............. .37 Summary Index .

  • Page 5: Preface

    • Follow These Steps - This section illustrates the steps in the current chapter and identifies the steps that are required to complete the examples. Terminology Throughout this manual, we refer to the E300™ electronic overload relay as “the E300 relay”. This term is used interchangeably with “E300 electronic overload relay”; they are synonymous. Additional Resources These documents contain additional information concerning related products from Rockwell Automation.
  • Page 6 Preface Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 7 Chapter Installation This chapter explains how to assemble the three module types of the E300 electronic overload relay, wire the relay, and set the relay IP address. Three modules comprise the E300 relay. All three modules are required to make a functional overload relay. You can customize each of the three with accessories to tailor the electronic motor overload for the exact needs of your application.

  • Page 8: Before You Begin

    Follow These Steps Complete the following steps to install the E300 relay. When you have finished, you will be ready to communicate with a Logix controller, use the diagnostic station and web server to control, protect, and troubleshoot a motor.

  • Page 9: Assemble The E300 Relay

    Chapter 1 Assemble the E300 Relay Complete the following steps to assemble the E300 relay. When you have finished, you will be ready to wire and configure the device. IMPORTANT Take caution while assembling each module and add-on component. Small I/O pins can bend and/or break, which causes a module service error once the device is configured.
  • Page 10 Chapter 1 2. Connect the E300 relay communication module to the E300 relay control module. Be sure to secure this connection by pushing in the tab shown on the left side of the control module. Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 11 Power / PTC Terminals Expansion Bus Connector Expansion Bus Connector Relay/Ground Fault Terminals Relay / Ground Fault Sensing Module Latch Terminals Sensing Module Latch You have completed the assembly of the E300 Overload Relay. Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 12 Chapter 1 4. Attach any add-on modules that you require. Connection of an operator station 5 - 7 lb•in 9 - 22 lb•in 0.56 - 0.79 N•m 1.01 - 2.48 N•m Connection of a contactor 7 -11 lb•in 0.79 - 1.24 N•m Rockwell Automation Publication 193-QR004B-EN-P - January 2017...

  • Page 13: Wire The E300 Relay

    Chapter 1 Wire the E300 Relay Complete the device wiring according to the appropriate wiring diagrams for your application. You can wire the E300 relay in multiple ways, depending on the accessories, add-on modules, application requirements, etc. The wiring diagrams in this section are for illustrative purposes only.
  • Page 14 Chapter 1 The E300 overload relay typically is wired in one of two different motor connections: a three-phase, direct-on-line (DOL), and a single-phase, full-voltage connection. Figure 5 shows these connections. Figure 5 - E300 DOL and Single-Phase Full-voltage Connections (NEMA Nomenclature)

  • Page 15: Establish The Ip Address

    Establish the IP Address You may use one of two methods to configure the IP address for the E300 relay: configuring via the rotary dial addressing, or by using the BOOTP/DHCP utility. After the IP address is configured, you will download and install the Electronic Data Sheet (EDS) for RSLinx™...

  • Page 16: E300 Configuration Via The Bootp/ Dhcp Utility

    2. Type the subnet mask, gateway address, primary/secondary server addresses, and domain name in their respective fields. Click OK 3. Double-click the MAC address of the E300 module that you want to configure. It may take a few seconds for your E300 relay to show up in the Request History.

  • Page 17: Downloading The Electronic Data Sheet (Eds) File

    4. The New Entry window appears with the Ethernet Address (MAC). Type the IP address. Select OK. 5. Cycle power to the E300 relay. 6. Once your E300 is powered up, verify that the proper IP address has been assigned, select the module in the Relation List panel, and click Disable BOOTP/DHCP.
  • Page 18 Chapter 1 Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...

  • Page 19: Before You Begin

    6. Use an Output tag to control the motor Add an E300 Overload Relay to a Studio 5000™ or RSLogix 5000 Project Follow these steps to manually add an E300 relay and retain its configuration settings with a new or existing RSLogix 5000 or Studio 5000 project.

  • Page 20: Add E300 Device Profile

    2. Right click on the Ethernet tree of the EtherNet/IP scanner and select New Module. 3. Search for an E300 relay by typing E300 in the search field, select the 193-ECM-ETR Electronic Overload Relay, 2- Port device profile, and click Create.

  • Page 21: Upload Parameters

    The following steps show the step-by-step process to perform this action. 1. Double click on the appropriate E300 device profile. In the general display, select Change. 2. Once the Module Definition tab appears, click Upload. Select the appropriate E300 relay that is on the EtherNet/IP network, and click OK.

  • Page 22: Set The Operating Mode

    A. Follow the steps below to choose the correct Operating Mode for your motor starter. 1. Double click on the E300 device profile. In the general display, select Change to open the Module Definition Window. 2. Click on the Motor Control Operating Mode window.
  • Page 23 Chapter 2 4. Click Apply to add the changes to the project. IMPORTANT If you plan to use a custom DeviceLogix program in your project, be sure to check the 'Enable Custom DeviceLogix Programming' box located next to the Control Strategy dropdown field. Rockwell Automation Publication 193-QR004B-EN-P - January 2017...

  • Page 24: Set The Fla

    The FLA1 and FLA2 parameters are the motor's current ratings found on the motor's nameplate. These values are used in the E300 relay thermal overload algorithm. You can adjust this parameter in the Overload Protection display and press Apply. See...

  • Page 25: Download The Project To The Logix Controller

    Chapter 2 Download the Project to the Logix Controller The final procedure to applying these project and E300 relay changes is to download the updated project to the Logix controller. 1. To download, click on the Controller Icon in the upper left of your Studio 5000/Logix Designer home screen and select Download from the dropdown menu.

  • Page 26: Use Output Tags To Control The Motor

    Chapter 2 Use Output Tags to Control the Motor To have the Logix controller operate the motor, you need to enable a specific output tag for the appropriate Operating Mode and start type. Non-Reversing Start Command Wye (Star) / Delta Start Command Forward Start Command (Reversing Starter) Speed 1 Start Command (2-Speed Starter) A non-reversing starter, a wye (Star) / delta starter, the forward start command for a reversing starter, and the speed 1...
  • Page 27 • Overload Start Command The start command for an E300 overload relay that is in an Overload based Operating Mode use output tag :O.Pt00Data, :O.Pt01Data, or :O.Pt02Data to start the motor. This depends on which output relay was wired to contactor coil.
  • Page 28 Chapter 2 Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...

  • Page 29: Before You Begin

    Follow These Steps The E300 Diagnostic Station allows you to edit configuration parameters by using a group menu system or by a linear list. At a minimum you must configure ConfigPreset (Parameter 164) and FLASetting (Parameter 171) to make the E300 function properly.

  • Page 30: Edit Full Load Amps (Parameter 171)

    Chapter 3 3. Use the keys to select the appropriate Operating Mode. See Appendix A for a description of the available Operating Modes. 4. Press to save the chosen preset configuration values for the chosen Operating Mode or press to cancel the modification and restore the previous value.

  • Page 31: Before You Begin

    Device Configuration Using the Web Server In order to make changes to your E300 relay via the Web Server, it needs to be enabled. In Administrative Mode, you can change any configuration parameter of the E300 relay including permanently enabling the embedded web server. This chapter explains how to put the E300 relay into Administrative Mode to edit the minimum required parameters ConfigPreset (Parameter 164) and FLASetting (Parameter 171) using the E300 Web Server.
  • Page 32 5. If your E300 relay has an EtherNet/IP Module with firmware revision v1.001 - v1.007, proceed to step If your E300 relay has an EtherNet/IP Module with firmware revision v1.008 and higher you will be required to immediately change the password to any value except the serial number.

  • Page 33: Select The Operating Mode With Configpreset (Parameter 164)

    Chapter 4 Select the Operating Mode with ConfigPreset (Parameter 164) Follow the steps below to select the Operating Mode for the E300 relay. 1. Navigate to Parameters->Command and press the Edit button. 2. Click the down arrow on the pull-down box for ConfigPreset (Parameter 164) to select the appropriate Operating Mode for the motor starter.

  • Page 34: Set Motor Fla Using Flasetting (Parameter 171)

    4. A confirmation window appears. Press OK. Set Motor FLA Using FLASetting (Parameter 171) Use the following steps to edit the motor FLA setting using the web interface of the E300 relay EtherNet/IP Communication Module. 1. Select the Overload Setup parameter group that contains the parameter FLASetting (Parameter 171), then click the Edit button.
  • Page 35 Chapter 4 2. Enter the motor FLA in FLASetting (Parameter 171). Click on Apply to apply this change to the E300 relay. 3. A confirmation window appears. Press OK. Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 36 Chapter 4 Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 37 Appendix E300 Relay Operating Mode Summary This section summarizes the preset configurations for the various E300 relay Operating Modes that can be selected using the ConfigPreset (Parameter 164) command. Detailed information about the E300 relay Operating Modes is found in Chapter 5 of the E300 Electronic Overload Relay User Manual, publication 193-UM015.
  • Page 38 A controller that has a maintained signal and a maintained selector switch are the control NetLIONonRevFB2W Network & 2 Wire Control with Non-reversing sources for a non-reversing starter, and the E300 relay will trip if the contactor auxiliary is not Local I/O Feedback Protection closed of the contactor NetLIONonRev3Wir Network &...
  • Page 39 2 Wire Control A maintained selector switch is the control source for a 2-speed starter 2 Wire Control with A maintained selector switch is the control source for a 2-speed starter, and the E300 relay will LIO2SpeedFB2Wire Local I/O 2-Speed...
  • Page 40 Appendix A Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...

  • Page 41: Index

    15 enabling 27 control module 7 wiring 13 control module to sensing mod- control module 13 ule assembly 9 E300 DOL and single-phase connections 14 diagnostic station 25 downloading EDS file 17 project settings 24 editing parameters 28...
  • Page 42 Index Notes: Rockwell Automation Publication 193-QR004B-EN-P - January 2017...
  • Page 44 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ControlLogix, DeviceLogix, E300, Logix, Rockwell Software, RSLinx, RSLogix, Studio 5000, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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