Allen-Bradley PowerFlex 400 Quick Start Quide
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Allen-Bradley PowerFlex 400 Quick Start Quide

Adjustable frequency ac drive
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See also: Instruction and Installation Manual , Technical Data Manual
PowerFlex 400 Adjustable
Frequency AC Drive
FRN 4.xx
This Quick Start guide summarizes the basic steps needed to install,
start-up and program the PowerFlex 400 Adjustable Frequency AC
Drive. The information provided Does Not replace the User Manual
and is intended for qualified drive service personnel only.
For detailed PowerFlex 400 information including EMC instructions,
application considerations and related precautions refer to the
PowerFlex 400 User Manual, Publication 22C-UM001... supplied with
the drive or at

General Precautions

ATTENTION: The drive contains high voltage capacitors which take
time to discharge after removal of mains supply. Before working on
!
drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage
levels. Failure to do so may result in personal injury or death.
A darkened LCD display and LEDs is not an indication that capacitors
have discharged to safe voltage levels.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
!
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
!
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, "Guarding Against Electrostatic
Damage" or any other applicable ESD protection handbook.
www.rockwellautomation.com/literature.
Quick Start
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Summary of Contents for Allen-Bradley PowerFlex 400

  • Page 1 FRN 4.xx This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 400 Adjustable Frequency AC Drive. The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.
  • Page 2 Figure 1: Option B D, E, F IP 30/NEMA 1/UL Type 1 -10° to 45°C (14° to 113°F) Figure 2: Frame C drives require installation of the PowerFlex 400 IP 30/NEMA 1/UL Type 1 option kit to achieve this rating.
  • Page 3 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-3 Minimum Mounting Clearances Figure 1: Frame C Mounting Clearances 25 mm (1.0 in.) 120 mm 120 mm (4.7 in.) (4.7 in.) Mounting Option A No clearance required between drives. Mounting Option B...
  • Page 4 CE Conformity Refer to the PowerFlex 400 User Manual supplied with the drive for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC) Directives.
  • Page 5 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-5 Specifications, Fuses and Circuit Breakers Drive Ratings Power Output Ratings Input Ratings Branch Circuit Protection Dissipation Catalog Amps Min. Number 140M Motor Enclosure Fuses Protectors Volume Voltage IP20 Open (2) (3) kW (HP) 50°C...
  • Page 6 English-6 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Category Specification Agency Listed to UL508C and CAN/CSA-22.2 Certification Listed to UL508C for plenums ® Certified to AS/NZS, 1997 Group 1, Class A Marked for all applicable European Directives EMC Directive (89/336)
  • Page 7 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-7 Power Wiring Figure 3: Power Terminal Blocks R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 DC– BR– R/L1 S/L2 T/L3 P2 DC– U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 P2 DC–...
  • Page 8 Important: Frame C, D, and F drives utilize a finger guard over the power wiring terminals. Replace the finger guard when wiring is complete. Refer to the PowerFlex 400 User Manual for maximum power cable length recommendations. Input Power Conditions...
  • Page 9 C, D, E, F 1.3 mm (16 AWG) 0.13 mm (26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Refer to the PowerFlex 400 User Manual for maximum control cable length recommendations.
  • Page 10 English-10 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Control Terminal Block Typical Typical Stop/ (1)(4) SRC Wiring SNK Wiring Function Loss 1 of 7 Digital Input Circuits Start/Run FWD Direction/Run REV Enable Jumper Digital Common Digital Input 1 ENBL...
  • Page 11 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-11 Control I/O Terminal Designations No. Signal Default Description Param. Stop Coast Factory installed jumper or a normally closed input must P036 Function Loss be present for the drive to start. Program with P036 [Start Source].
  • Page 12 English-12 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Relay Terminal Designations and DIP Switches No. Signal Default Description Param. #1 Relay N.O. Ready/Fault Normally open contact for No. 1 output relay. T055 #1 Relay Common – Common for output relay.
  • Page 13 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-13 Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure.
  • Page 14 Controlled by parameter P042 [Auto Mode]. Stop/Off Used to stop the drive or clear a fault. This key is always active. Controlled by parameter P037 [Stop Mode]. Important: Certain digital input settings can override drive operation. Refer to the PowerFlex 400 User Manual for details.
  • Page 15 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-15 LED Status Indicators LED State Description Program Status Steady Red Indicates parameter value can be changed. Selected digit will flash. Fault Status Flashing Red Indicates that the drive is faulted. Speed Status...
  • Page 16 Parameter P042 [Auto Mode] defines the operation mode of the control keys on the integral keypad. Hand-Off-Auto is the default operation mode for PowerFlex 400 drives. For detailed information on other operation modes, refer to the PowerFlex 400 User Manual supplied with the drive. Hand-Off-Auto Mode In HAND mode: •...
  • Page 17 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-17 Viewing and Editing Parameters The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter.
  • Page 18 0.0/100.0 kWh 0.1 kWh Smart Start-Up with Basic Program Group The PowerFlex 400 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters. = Stop drive before changing this parameter. Parameter...
  • Page 19 A152 [PID Ref Sel] is 5 = “Comm Port” not set to option 0, the speed reference commanded by this parameter will be overridden. Refer to Chapter 1 of the PowerFlex 400 User Manual for details. P039 [Accel Time 1] 0.00/600.00 Secs 0.01 Secs...
  • Page 20 English-20 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default T064 [Relay 2 Off Time] 0.0/600.0 Secs 0.1 Secs 0.0 Secs T065 [Opto Out Sel] 0/17 0 = “Ready/Fault” 9 = “Above Anlg 2” 1 = “At Frequency”...
  • Page 21 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-21 Parameter Min/Max Display/Options Default T082 [Analog Out1 Sel] 0/20 T085 [Analog Out2 Sel] Output Min. Output DIP Switch Related Setting Range Value Max. Output Value Filter Parameter 0 OutFreq 0-10 0-10V...
  • Page 22 English-22 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Advanced Program Group Parameters Parameter Min/Max Display/Options Default A141 [Purge Frequency] 0.0/320.0 Hz 0.1 Hz 5.0 Hz A142 [Internal Freq] 0.00/320.00 Hz 0.01 Hz 60.00 Hz A143 [Preset Freq 0] 0.0/320.0 Hz 0.1 Hz...
  • Page 23 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-23 Parameter Min/Max Display/Options Default A182 [Drive OL Mode] 0 = “Disabled” 2 = “Reduce PWM” 1 = “Reduce CLim” 3 = “Both-PWM 1st” 0.0/(Drive Amps × 1.8) 0.1 Amps A183 [SW Current Trip] 0.0 (Disabled)
  • Page 24 English-24 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Parameter Min/Max Display/Options Default R242 [Aux 1 Stop Freq] 0.0/320.0 Hz 0.1 Hz 25.0 Hz R245 [Aux 2 Stop Freq] R248 [Aux 3 Stop Freq] R243 [Aux 1 Ref Add] 0.0/100.0% 0.1%...
  • Page 25 F100 Parameter Checksum Restore factory defaults. F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared. Auto-Reset/Run type fault. Configure with parameters A092 and A093. For a complete listing of Faults and Alarms, refer to the PowerFlex 400 User Manual.
  • Page 26 English-26 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Dimensions PowerFlex 400 Frames Output Power Frame Size 208-240V AC Input 400-480V AC Input 2.2-7.5 3-10 11-15 15-20 18.5-22 25-30 30-37 40-50 45-75 60-100 – 90-110 125-150 – Figure 5: PowerFlex 400 Frames C-F...
  • Page 27 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English-27 Figure 7: Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180 Catalog Number 22-RFD036 74 (2.91) 272 (10.71) 161 (6.34) 60 (2.36) 258 (10.16) 7.5 (0.30) 7 (0.28) 22-RFD050 93 (3.66) 312 (12.28) 190 (7.48) 79 (3.11) 298 (11.73) 13.5 (0.53) 7 (0.28)
  • Page 28 www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 22C-QS001B-EN-P –...

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