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YASKAWA MOTOMAN DX100 Manuals
Manuals and User Guides for YASKAWA MOTOMAN DX100. We have
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YASKAWA MOTOMAN DX100 manuals available for free PDF download: Maintenance Manual, Operator's Manual, Instructions Manual, Instruction Manual
YASKAWA MOTOMAN DX100 Operator's Manual (554 pages)
FOR MATERIAL HANDLING, PRESS TENDING, CUTTING, AND OTHER APPLICATIONS
Brand:
YASKAWA
| Category:
Controller
| Size: 46.78 MB
Table of Contents
Table of Contents
13
1 Introduction
29
DX100 Overview
29
Programming pendant
30
Programming pendant Overview
30
Key Description
31
Axis Keys and Numeric Keys
31
Character Keys
31
Keys Pressed Simultaneously
31
Symbol Keys
31
Programming pendant Keys
32
Programming pendant Display
39
Five Display Areas
39
General-Purpose Display Area
40
Main Menu Area
41
Status Display Area
41
Human Interface Display Area
44
Menu Area
44
Screen Descriptions
45
Character Input Operation
46
Character Input
46
Operation
46
Alphanumeric Input
47
Symbol Input
48
Register Word Function
49
Mode
57
Teach Mode
57
Play Mode
57
Remote Mode
57
Teach Mode Priority
57
Security Mode
58
Types of Security Modes
58
Changing Security Modes
63
2 Manipulator Coordinate Systems and Operations
65
Control Groups and Coordinate Systems
65
Control Group
65
Types of Coordinate Systems
66
General Operations
67
Check Safety
67
Select Teach Mode
67
Select Control Group
67
Select Coordinate System
67
Select Manual Speed
68
Servo on
68
Axis Operation
68
High Speed
68
Coordinate Systems and Axis Operation
69
Joint Coordinates
69
Cartesian Coordinates
70
Cylindrical Coordinates
71
Tool Coordinates
73
Selecting Tool
75
User Coordinates
76
Selecting User Coordinates
77
Examples of User Coordinate Utilization
78
External Axis
78
Control Point Operation
79
Control Point Change
82
3 Teaching
84
Preparation for Teaching
84
Checking Emergency Stop Buttons
84
Setting the Teach Lock
84
Registering a Job
85
Registering Job Names
85
Registering Jobs
85
Registering Comments
86
Registering Control Groups
86
Switching to the Teaching Window
87
Teaching Operation
88
Teaching Window
88
Interpolation Type and Play Speed
89
Joint Interpolation
89
Linear Interpolation
90
Circular Interpolation
91
Spline Interpolation
92
Teaching Steps
94
Registering Move Instructions
94
Registering Reference Point Instructions
101
Registering Timer Instructions
102
Overlapping the First and Last Steps
105
Checking Steps
106
FWD/BWD Key Operations
106
Precautions When Using FWD / BWD Operations
107
Selecting Manual Speed
109
Moving to Reference Point
110
Test Operations
110
Machine Lock Operation
111
Modifying Steps
112
Displaying the JOB CONTENT Window for Editing
116
Calling up Other Jobs
116
Currently Called up Job
116
Inserting Move Instructions
117
Deleting Move Instructions
119
Modifying Move Instructions
120
Modifying Interpolation Type
120
Modifying Position Data
120
Undo Operation
121
Modifying Reference Point Instructions
122
Deleting Reference Point Instructions
122
Modifying Timer Instructions
123
Deleting Timer Instructions
123
Modifying Jobs
124
Calling up a Job
124
Windows Related to Job
124
JOB HEADER Window
124
JOB CONTENT Window
126
Switching the Address Area
127
COMMAND POSITION Window
131
JOB CAPACITY Window
132
Editing Instructions
133
Instruction Group
134
Inserting Instructions
135
Deleting Instructions
138
Modifying Instructions
138
Modifying Additional Numeric Data
142
Modifying Additional Items
143
Inserting Additional Items
144
Deleting Additional Items
146
Editing Jobs
147
Selecting the Range
149
Copying
150
Cutting
150
Pasting
151
Reverse Pasting
152
Test Operations
153
Test Operation Procedures
153
Other Job-Editing Functions
154
Editing Play Speed
154
Modification of Speed Type
154
Relative Modification
154
Modification by TRT (Traverse Time)
156
Editing Interpolation Type
158
Editing Condition Files
159
User Variables
160
Setting Byte, Integer, Double Precision Integer, and Real Type Variables
161
Setting Character Type Variables
163
Registering Variable Name
165
Displaying Position Variables
166
Setting Position Variables
167
Setting Position Variables Using the Numeric Keys
168
Setting Position Variables Using the Axis Keys
170
Checking Positions by Position Variables
171
Deleting Data Set of Position Variables
171
Manipulator Types
172
Flip/No Flip
173
R-Axis Angle
173
T-Axis Angle
174
Front/Back
174
S-Axis Angle
176
Upper Arm/Lower Arm
176
Editing Local Variables
177
Setting the Number of Local Variables
179
Search
181
Line Search
182
Step Search
183
Label Search
184
Instruction Search
186
Tag Search
188
4 Playback
190
Preparation for Playback
190
Selecting a Job
190
Calling a Job
190
Registering the Master Job
191
Calling the Master Job
193
The PLAYBACK Window
195
Display of Cycle Time
195
Operation Cycle
196
Playback
197
Playback Operation
199
Selecting the Start Device
199
Servo on
199
Start Operation
199
Special Playback Operations
200
Low Speed Operation
200
Dry-Run Speed Operations
201
Limited Speed Operations
201
Check Mode Operation
202
Machine Lock Operation
202
Weaving Prohibit Setting During Check Mode Operation
202
Cancel All Special Operations
203
Stop and Restart
204
Hold
204
Using an External Input Signal (System Input)
204
Using the Programming pendant
204
Emergency Stop
205
Restart after Emergency Stop
206
Stop by Alarm
207
Others
208
Temporary Stop by Mode Change
208
Temporary Stop by the PAUSE Instruction
208
Modifying Play Speed
209
Speed Override
209
Setting Speed Overrides
210
Canceling Speed Override Settings
211
Modifying Play Speed
211
Playback with Reserved Start
212
Preparation for Reserved Start
212
Enabling Reserved Start
213
Registering Reserved Start I/O Signal
215
Registering Jobs to Stations
217
Deleting Registered Jobs from Stations
219
Playback from Reserved Start
220
Start Operation
220
Checking Job Reservation Status
221
Resetting Job Reservation
222
Hold Operation
223
Hold by External Input Signal (System Input)
223
HOLD] on the Programming pendant
223
Hold at the Station
224
Displaying Job Stack
225
5 Editing Jobs
227
Copying Jobs
228
Copying Jobs on the JOB CONTENT Window
228
Copying Jobs on the JOB LIST Window
229
Deleting Jobs
231
Deleting Jobs on the JOB CONTENT Window
231
Deleting Jobs on the JOB LIST Window
232
Modifying Job Names
233
Modifying Job Names on the JOB CONTENT Window
233
Modifying Job Names on the JOB LIST Window
235
Editing Comments
237
Setting Edit Lock on Individual Job Units
239
Enabling the Modification of Position Data Only
240
YASKAWA MOTOMAN DX100 Operator's Manual (520 pages)
Brand:
YASKAWA
| Category:
Control Systems
| Size: 49.45 MB
Table of Contents
Table of Contents
7
Introduction
22
DX100 Overview
22
Programming Pendant
23
Programming Pendant Overview
23
Key Description
24
Character Keys
24
Symbol Keys
24
Axis Keys and Numeric Keys
24
Keys Pressed Simultaneously
24
Programming Pendant Keys
25
Programming Pendant Display
32
Five Display Areas
32
General-Purpose Display Area
33
Main Menu Area
34
Status Display Area
34
Human Interface Display Area
37
Menu Area
37
Screen Descriptions
38
Character Input Operation
39
Character Input
39
Operation
39
Alphanumeric Input
40
Symbol Input
41
Mode
42
Teach Mode
42
Play Mode
42
Remote Mode
42
Select Control Group
51
Select Coordinate System
51
Select Manual Speed
52
Servo on
52
Axis Operation
52
High Speed
52
Coordinate Systems and Axis Operation
53
Joint Coordinates
53
Cartesian Coordinates
54
Cylindrical Coordinates
55
Tool Coordinates
57
Selecting Tool
59
User Coordinates
60
Selecting User Coordinates
61
Examples of User Coordinate Utilization
62
External Axis
62
Control Point Operation
63
Control Point Change
66
Teaching
68
Preparation for Teaching
68
Checking Emergency Stop Buttons
68
Setting the Teach Lock
68
Registering a Job
69
Registering Job Names
69
Registering Jobs
69
Registering Comments
70
Registering Control Groups
70
Switching to the Teaching Window
71
Teaching Operation
72
Teaching Window
72
Interpolation Type and Play Speed
73
Joint Interpolation
73
Linear Interpolation
74
Circular Interpolation
75
Spline Interpolation
76
Teaching Steps
78
Registering Move Instructions
78
Registering Reference Point Instructions
84
Registering Timer Instructions
85
Overlapping the First and Last Steps
88
Checking Steps
89
FWD/BWD Key Operations
89
Precautions When Using FWD / BWD Operations
90
Selecting Manual Speed
92
Moving to Reference Point
93
Test Operations
93
Machine Lock Operation
94
Modifying Steps
95
Displaying the JOB CONTENT Window for Editing
99
Currently Called up Job
99
Calling up Other Jobs
99
Inserting Move Instructions
100
Deleting Move Instructions
102
Modifying Move Instructions
103
Modifying Position Data
103
Modifying Interpolation Type
103
Undo Operation
104
Modifying Reference Point Instructions
105
Deleting Reference Point Instructions
105
Modifying Timer Instructions
106
Deleting Timer Instructions
106
Modifying Jobs
107
Calling up a Job
107
Deleting Additional Items
124
Selecting the Range
127
Copying
128
Cutting
128
Pasting
129
Reverse Pasting
130
Test Operations
131
Test Operation Procedures
131
Other Job-Editing Functions
132
Editing Play Speed
132
Modification of Speed Type
132
Relative Modification
132
Modification by TRT (Traverse Time)
134
Editing Interpolation Type
136
Editing Condition Files
137
User Variables
138
Setting Byte, Integer, Double Precision Integer, and Real Type Variables
139
Setting Character Type Variables
141
Registering Variable Name
142
Displaying Position Variables
143
Setting Position Variables
144
Setting Position Variables Using the Numeric Keys
145
Setting Position Variables Using the Axis Keys
147
Deleting Data Set of Position Variables
148
Checking Positions by Position Variables
148
Manipulator Types
149
Flip/No Flip
150
R-Axis Angle
150
T-Axis Angle
151
Front/Back
151
Upper Arm/Lower Arm
153
S-Axis Angle
153
Editing Local Variables
154
Setting the Number of Local Variables
156
Search
157
Line Search
158
Step Search
159
Label Search
160
Instruction Search
162
Tag Search
164
Playback
166
Preparation for Playback
166
Selecting a Job
166
Calling a Job
166
Registering the Master Job
167
Calling the Master Job
169
The PLAYBACK Window
171
Display of Cycle Time
171
Operation Cycle
172
Playback
175
Playback Operation
175
Selecting the Start Device
175
Servo on
175
Start Operation
175
Special Playback Operations
176
Low Speed Operation
176
Limited Speed Operations
177
Dry-Run Speed Operations
177
Machine Lock Operation
178
Check Mode Operation
178
Weaving Prohibit Setting During Check Mode Operation
178
Cancel All Special Operations
179
Stop and Restart
180
Hold
180
Preparation for Reserved Start
188
Enabling Reserved Start
189
Registering Reserved Start I/O Signal
191
Registering Jobs to Stations
193
Deleting Registered Jobs from Stations
195
YASKAWA MOTOMAN DX100 Maintenance Manual (729 pages)
Brand:
YASKAWA
| Category:
DC Drives
| Size: 7.01 MB
YASKAWA MOTOMAN DX100 Instructions Manual (328 pages)
Brand:
YASKAWA
| Category:
Robotics
| Size: 35.29 MB
Table of Contents
Table of Contents
8
1 Safety
16
For Your Safety
16
Special Training
17
Motoman Manual List
17
Personnel Safety
18
Motoman Safety
20
Installation and Wiring Safety
20
Work Area Safety
24
Operation Safety
25
Notes for Moving and Transferring the MOTOMAN
28
Notes on MOTOMAN Disposal
29
2 Product Confirmation
30
Contents Confirmation
30
Order Number Confirmation
31
3 Installation
32
Handling Procedure
32
Using a Crane to Move the Controller
32
Using a Forklift to Move the Controller
33
Place of Installation
34
Location
35
Mounting the Controller
36
4 Connection
37
Notes on Cable Junctions
38
Power Supply
39
Three-Phase Power Supply
39
Noise Filter Installation
39
Leakage Breaker Installation
40
Primary Power Supply Breaker Installation
41
Connection Methods
42
Connecting the Primary Power Supply
42
Connecting the Manipulator Cable
47
Connecting the Programming pendant
48
5 Turning on and off the Power Supply
49
Turning on the Main Power Supply
49
Initial Diagnosis
50
When Initial Diagnosis Are Complete
50
Turning on the Servo Power
51
During Play Mode
51
During Teach Mode
51
Turning off the Power Supply
53
Turning off the Main Power
53
Turning off the Servo Power (Emergency Stop)
53
6 Test of Program Operation
54
Movement of the Axes
55
7 Security System
58
Protection through Security Mode Settings
58
Security Mode
58
Changing the Security Mode
62
Changing User ID
64
User ID
64
8 System Setup
66
Home Position Calibration
67
Calibrating Operation
69
Registering All Axes at One Time
69
Registering Individual Axes
72
Changing the Absolute Data
73
Clearing Absolute Data
73
Home Position of the Robot
75
Setting the Second Home Position (Check Point)
76
Purpose of Position Check Operation
77
Procedure for the Second Home Position Setting (Check Point)
79
Procedure after the Alarm
81
Tool Data Setting
83
Number of Tool Files
83
Registering Coordinate Data
83
Registering Tool Files
83
Registering Tool Angle
86
Setting the Tool Load Information
87
Tool Calibration
88
Setting of Tool Calibration Method
88
Teaching of Calibration Point
89
Clearing Calibration Data
94
Checking the TCP
96
Automatic Measurement of the Tool Load and the Center of Gravity
97
What Is the Automatic Measurement of the Tool Load and the Center of Gravity
97
Measurement of the Tool Load and the Center of Gravity
98
ARM Control
103
ARM CONTROL Window
103
Robot Setup Condition
103
How to Calculate Tool Load Information
108
Tool Load Information
108
Tool Load Information Setting
108
Tool Load Information Registering
114
Work Home Position
117
Setting Work Home Position
117
What Is the Work Home Position
117
Work Home Position Window
117
Registering/Changing the Work Home Position
119
Output of the Work Home Position Signal
120
Returning to the Work Home Position
120
Interference Area
121
Cube Setting Method
121
Cubic Interference Area
121
Setting Operation
123
Axis Interference Area
129
Setting Operation
130
Clearing the Interference Area Data
137
Shock Detection Function
139
Shock Detection Function Setting
139
Shock Detection Level Setting
139
Instruction of Shock Detection Function
142
Tool Load Information Setting
142
Resetting the Shock Detected
147
User Coordinate Setting
148
User Coordinates
148
Selecting the User Coordinate File
149
Teaching the User Coordinates
150
Clearing the User Coordinates
152
Overrun / Tool Shock Sensor Releasing
153
Soft Limit Release Function
155
All Limit Release Function
156
Instruction Level Setting
158
Instruction Set
158
Setting Contents
158
Learning Function
159
Setting the Instruction Set Level
159
Setting the Learning Function
161
Setting the Controller Clock
162
Setting the Play Speed
163
Numeric Key Customize Function
165
Allocatable Functions
165
Key Allocation (EACH)
165
What Is the Numeric Key Customize Function
165
Key Allocation (SIM)
166
Allocating an Operation
167
Allocation Window
167
Instruction Allocation
168
Display Allocation
170
Job Call Allocation
170
Alternate Output Allocation
172
Momentary Output Allocation
173
Pulse Output Allocation
173
Analog Output Allocation
174
Group (4-Bit/8-Bit) Output Allocation
174
Analog Incremental Output Allocation
175
Allocation of I/O Control Instructions
176
Executing the Display Allocation
177
Executing the I/O Control Allocation
177
Executing the Instruction/Output Control Allocation
177
Executing the Job Call Allocation
177
Execution of Allocation
177
Changing the Output Status
179
Changing the Parameter Setting
181
File Initialization
184
Initializing Job File
184
Initializing Data File
185
Initializing Parameter File
186
Initializing I/O Data
187
Initializing System Data
189
Applicable Range for the Font Size Change
191
Display Setting Function
191
Font Size Setting
191
Settable Font Size
191
Setting the Font Size
191
Applicable Range for the Button Size Change
195
Operation Button Size Setting
195
Settable Button Size
195
Setting the Button Size
195
Initialization of Screen Layout
199
Initializing the Screen Layout
199
Layout Storage
201
YASKAWA MOTOMAN DX100 Instructions Manual (124 pages)
Brand:
YASKAWA
| Category:
Industrial Equipment
| Size: 12.48 MB
Table of Contents
Table of Contents
15
1 Introduction
19
Overview
19
Seam Finding
20
Macro Jobs
21
Features
22
Improved Control
22
About this Document
22
System Requirements
23
Learning Seam Finding with Macro Jobs
23
Reference to Other Documentation
23
2 Setup and Operation
24
Touch Sense
24
Accufast
24
Setting the Q1 Focal Length
25
Accufast II
27
Setting the GO Focal Length
27
Using the Zero Shift Function (if Temperature Variance Is a Concern)
29
Job Setup
30
Autoteach
33
3 TCH Macro, One Touch (1TCH) Routine
34
Features
34
Limitations
35
Autoteach Mode
36
Macro Job Setup
37
Interface
39
Programming Instructions
40
4 TCH Macro, Two Touch (2TCH) Routine
42
Features
42
Limitations
43
Autoteach Mode
44
Macro Job Setup
46
Interface
48
Programming Instructions
49
5 EDGE: Edge Finding Routine
51
Features
51
Limitations
52
Macro Job Setup
53
Interface
55
Programming
58
Autoteach
60
Autoteach 1 (Robot Position 2)
61
Autoteach 2 (Robot Position 3)
65
6 R1 CIRCLE: Circle Touch Routine
73
Features
73
Three Touch Routine
73
Shift Amount - Center of Circle
73
Autoteach Mode
73
Limitations
74
Programming Requirements
74
Job Setup
75
Interface
77
Programming
79
Programming Autoteach for the R1CIRCLE Macro
79
Setup Macro Instruction and Detect Robot Position 1
80
Detect Robot Position 2
83
Detect Robot Position 3
83
YASKAWA MOTOMAN DX100 Instructions Manual (125 pages)
OPTIONS, FOR DATA TRANSMISSION FUNCTION
Brand:
YASKAWA
| Category:
Robotics
| Size: 5.29 MB
Table of Contents
Table of Contents
8
1 Outline
12
DCI Function
13
Stand-Alone Function
14
Host Control Function
15
2 For Using Data Transmission Function
17
Remote Mode
17
Command Remote Valid/Invalid
19
Display in Command Remote Mode
20
Serial I/F Port Assignment
21
Parallel Operation of DX100
22
No Multiple-Operation of DCI, Stand-Alone, and Host Control Functions
22
File Access and Editing for a Single Target
22
Transmission Specifications
23
Basic Specifications
23
Transmission Control Characters
23
Transmission Format
24
Error Control System
25
Character Configuration
25
Data Link Establishment
26
Configuration of Heading and Text
26
Transmission Parameters
26
Transmission Control Monitoring Timer
26
Transmission Control Resending Sequence
27
Connection of D-SUB Connector Pins
28
Connection
28
601 DCI Function
29
Outline
29
Commands for Job Transmission
30
Loadj
30
Configuration
30
Configuration
31
Savej
31
Configuration
32
Deletej
32
Swait
32
Commands for Variable Transmission
33
Configuration
33
Loadv
33
Savev
33
Registering DCI Instruction
34
Concurrent Tasks from Multiple Jobs
38
DCI Parallel Execution
39
Parallel Execution Using NWAIT
39
Parallel Execution Using PSTART (Optional)
40
Transmission Procedure
41
Job Transmission
41
Saving Procedure
41
Loading Procedure
42
Loading Procedure
43
Saving Procedure
43
Variable Transmission
43
Axis Data Transmission Format
46
Alarm Codes
47
4 Stand-Alone Function
49
Outline
49
Operation Flow
50
Operation
51
Selecting External Memory Unit
51
Save
52
Saving Job
52
Saving File
54
Load
56
Loading Job
56
Loading File
57
Job Selection Mode
59
Related Selection Mode
59
Single Selection Mode
59
Switching Selection Mode
60
Selecting Job and Data File
61
BATCH Selection
61
EACH Selection
61
Transmission Procedure
61
YASKAWA MOTOMAN DX100 Instruction Manual (88 pages)
FIELDBUS PCI-CARD
Brand:
YASKAWA
| Category:
PCI Card
| Size: 3.64 MB
Table of Contents
Instruction Manual
7
Table of Contents
9
1 General
13
About this Manual
13
Copyright
13
System Requirements
13
NX100 Software
13
DX100/DX200 Software
13
In Manual Included Fieldbus PCI-Cards and Nettools
13
Safety
14
Handling ESD Sensitive Devices
15
Manufacturer
15
Introduction
15
Terms
16
Fieldbus Systems
16
Introduction to the Fieldbus PCI-Cards
16
Hardware Compatibility
16
2 Installation
17
General
17
Specification
17
Technical Specification
17
Compliances and Conformances
17
Hardware Installation
17
NX100 Installation
18
DX100/DX200 Installation
18
3 Software Configuration
21
Settings
21
Manual I/O Allocation (FD 134)
25
I/O Map
26
Fieldbus Input Data Map
26
Fieldbus Output Data Map
26
Fieldbus Status Byte
27
4 General Installation in IP-Based Networks
28
Ping
28
No Answer from Ping
28
Only One Ethernet Cable Used
28
Logical Networks
28
Anybus Ipconfig
29
The Module Is Not Shown
30
The Module Has IP Address 0.0.0.0
31
Reg.no. ME00107EN-02 Page
31
5 Profibus DPV1 Slave AB3601
32
Profibus Interface Details
32
Card
32
Status Leds
32
Connectors 9-Pin D-Sub
33
PROFIBUS Network Setup
34
GSD-File
34
6 Profibus DPV1 Master AB3602
35
Profibus Interface Details
35
Card
35
Status Leds
35
PROFIBUS Network Setup
37
Anybus Nettool for PROFIBUS
37
Termination
37
Node Settings
37
Configuration Online
38
YASKAWA MOTOMAN DX100 Instructions Manual (119 pages)
OPTIONS; FOR HIGH-SPEED ETHERNET SERVER FUNCTION
Brand:
YASKAWA
| Category:
Controller
| Size: 1.42 MB
Table of Contents
Table of Contents
13
1 Introductions
16
Preparation
16
Restriction
16
2 System Setting
17
Before Using the System
17
Parameter Setting
17
Setting of Relevant Parameter
17
Setting of Command Remote
18
Setting of a Batch Data Backup Function
18
Packet Format
20
Outline
24
Robot Control/Status Reading
24
Robot Control/Data Writing to Register
25
File Control
26
File Control (File Loading)
29
File Control (File List)
32
File Control (Deleting of File)
36
Respective Commands for Robot Control
37
Alarm Data Reading Command
39
Error Code
39
Alarm History Reading Command
42
Error Code
42
Status Information Reading Command
45
Executing Job Information Reading Command
46
Axis Configuration Information Reading Command
48
Robot Position Data Reading Command
50
Position Error Reading Command
53
Torque Data Reading Data
54
I/O Data Reading / Writing Command
55
Register Data Reading / Writing Command
56
Byte Variable (B) Reading / Writing Command
57
Integer Type Variable (I) Reading / Writing Command
58
Double Precision Integer Type Variable (B) Reading / Writing Command
59
Real Type Variable (R) Reading / Writing Command
60
Character Type Variable (S) Reading Writing Command
61
Robot Position Type Variable (P) Reading / Writing Command
62
Base Position Type Variable (Bp) Reading / Writing Command
65
External Axis Type Variable (Ex) Reading / Writing Command
67
Alarm Reset / Error Cancel Command
69
Hold / Servo On/Off Command
70
Step / Cycle / Continuous Switching Command
71
Character String Display Command to the Programming Pendant
72
Start-Up (Job Start) Command
73
Job Select Command
74
Management Time Acquiring Command
76
System Information Acquiring Command
77
Plural I/O Data Reading / Writing Command
78
Plural Register Data Reading / Writing Command
80
Plural Byte Type Variable (B) Reading / Writing Command
81
Plural Integer Type Variable (I) Reading / Writing Command
83
Plural Double Precision Integer Type Variable (B) Reading / Writing Command
84
Plural Real Type Variable (R) Reading / Writing Command
85
Plural Character Type Variable (S) Reading / Writing Command
86
Plural Robot Position Type Variable (P) Reading / Writing Command
88
Plural Base Position Type Variable (Bp) Reading / Writing Command
90
Plural External Axis Type Variable (Ex) Reading / Writing Command
92
Alarm Data Reading Command (for Applying the Sub Code Character Strings)
94
Alarm History Reading Command (for Applying the Sub Code Character Strings)
97
Move Instruction Command (Type Cartesian Coordinates)
100
Move Instruction Command (Type Pulse)
103
File Control Command
106
File Deleting Command
107
File Loading Command
108
File Saving Command
109
File List Acquiring Command
110
File Saving Command (the Batch Data Backup)
112
YASKAWA MOTOMAN DX100 Instructions Manual (92 pages)
For laser-tracking function: MOTOEYE-LT
Brand:
YASKAWA
| Category:
Controller
| Size: 1.9 MB
Table of Contents
Table of Contents
9
1 Laser-Tracking Function
11
Functions
13
2 Hardware Setup
15
Connection of Laser Vision System
15
Settings for Cooling Air
16
Emergency Stop Button on Power-BOX
16
3 Start-Up
17
Start-Up of the Power-BOX
17
Start-Up of the DX100
17
Start-Up of the WELDCOM
18
4 Settings for Sensor Parameters and Job Files
19
Sensor Parameters
19
Required Application Job Files
21
5 Laser Sensor Calibration
23
Workpiece for Calibration
23
Tool Calibration for Reference Tool
24
Sensor Camera's Mounting Position
25
Sensor Adjustment
27
Teaching of Calibration Job [LT-CALIB]
28
Execution of Calibration
39
6 Settings for Tracking Job
41
Tracking Without a Welding-Start-Point Search
41
Tracking with a Welding-Start-Point Search
46
7 Settings for the Laser-Tracking Function File
55
Conditions for the Laser Sensor
56
Conditions for Welding-Start-Point Search
57
Conditions for Welding-End-Point Search
59
Conditions for Laser Tracking
60
Conditions for NON-Detection and Error Detection
61
Conditions to Pass over
62
8 Settings for Inspection Job before Starting Operations
63
Teaching an Inspection Job before Starting
64
Acquisition of Reference Data
66
9 Tool Offset Setting
67
How to Obtain the Tool Offset Amount
67
How to Set the Tool Offset Amount
69
10 Settings for the Gap Adaptation Function
71
Settings for the Gap Condition File
72
Conditions for Welding
73
Conditions for Position
74
Conditions for Speed
75
11 Inspection before Starting Operations
77
Automatic Inspection before Starting Operations
77
Manual Inspection before Starting Operations
78
Camera Deviation Check at Welding-Point Deviation Check
79
Verification of Tool Constants
80
Verification of Detected Data
81
12 Troubleshooting
82
Corrective Actions after Torch Collision
82
Corrective Actions for Target Deviation
83
Corrective Actions for Tool Deviation
84
Corrective Actions for Camera Deviation
85
YASKAWA MOTOMAN DX100 Instruction Manual (55 pages)
Brand:
YASKAWA
| Category:
Telephone Accessories
| Size: 2.67 MB
Table of Contents
Table of Contents
18
1 Introduction
21
Figure 1 Main Window Motoadmin
21
2 Installation and Basic Configuration
23
Components
23
System Requirements
23
Installation of Motoadmin
23
Uninstallation of Motoadmin
23
Connection Types
24
Configuration of Robot Controller
25
NX100 and DX100
25
Table 1 Basic Settings NX100/DX100
25
Table 2 Ethernet/Http Function
26
Table 3 Commandremote Mode Settings NX100/DX100
26
Xrc
27
Table 4 Basic Settings XRC
27
3 Management Functions in Main Menu
29
File Menu
29
Settings Menu
29
Robot Setup
29
Figure 2 Robot Profile
29
View Menu
30
Figure 3 Com Port Settings
30
Figure 4 Selection of Robot Profile
30
Tools Menu
31
Check Connection
31
Select Language
31
Register Licenses
31
Figure 5 Check Connection
31
Figure 6 Language Selection
31
Mode Menu
32
Figure 7 Register Licenses
32
Figure 8 Mode Menu
32
Figure 9 Change Security Level
32
Figure 10 Change Password
33
Menü Hilfe
34
4 Working with Motoadmin
35
Starting Motoadmin
35
Multiple Instances of Motoadmin
35
Establish a Connection
35
Close a Connection
35
Figure 11 Establish Connection
35
Exit Application
36
Display Working Directory
36
Figure 12 Close Connection
36
Figure 13 Working Directory
36
Refresh Status
37
Switch on Servo Power
37
Figure 14 Status
37
Change Operation Mode
38
Cycle Mode
38
Job Execution / Job Control
38
Display Jobs
38
Figure 15 Job Window
39
Figure 16 Multitasking Task-Selection
39
Edit Jobs
40
Figure 17 Job Editor Window for Ascii Based Editing of Jobs
40
Table 5 Context Menu Job Window
40
Job Liste Laden
41
Figure 18 Display Job List
41
Access Variables
42
Figure 19 Global Variables
42
Figure 20 Edit Variables
43
Figure 21 Initialization of Position Variables
43
Figure 22 Confirm Initialization
44
Figure 23 Select Type of Position Variable
44
Watch I/O Signals
45
Figure 24 I/O Signals
45
Saving, Loading and Deleting Files
46
Figure 25 Floppy Function
46
Figure 26 File Group
47
Figure 27 Job Selection for Saving Jobs
47
Jobs
47
Figure 28 Saving of System Data
48
Figure 29 Message Window
48
System Data
48
Figure 30 Backup Definition Files
49
Figure 31 Naming of One-Button-Backup Folders
49
One-Button Backup
49
Deleting Data
50
Figure 32 Deleting Data
50
System Information
51
Figure 33 System Information
51
Read Alarm History
52
Figure 34 Alarm History
52
YASKAWA MOTOMAN DX100 Instructions Manual (74 pages)
Motoman Industrial Robots
Brand:
YASKAWA
| Category:
Robotics
| Size: 2.59 MB
Table of Contents
Table of Contents
14
1 Product Confirmation
16
Contents Confirmation
16
Order Number Confirmation
17
2 Transporting
18
Transporting Method
18
Using a Crane
19
Using a Forklift
20
Shipping Bolts and Brackets
21
3 Installation
22
Installation of the Safeguarding
23
Mounting Procedures for Manipulator Base
23
Mounting Example
24
Types of Mounting
25
S-Axis Operating Range
25
Fixing the Manipulator Base
25
Precautions to Prevent the Manipulator from Falling
25
Location
26
4 Wiring
27
Grounding
27
Cable Connection
28
Connection to the Manipulator
28
Connection to the DX100/NXC100
29
5 Basic Specifications
32
Part Names and Working Axes
33
Baseplate Dimensions
33
Dimensions and P-Point Maximum Envelope
34
6 Allowable Load for Wrist Axis and Wrist Flange
35
Allowable Wrist Load
35
Wrist Flange
36
7 System Application
37
Peripheral Equipment Mounts
37
Allowable Load
37
Internal User I/O Wiring Harness and Air Lines
38
8 Electrical Equipment Specification
40
Internal Connections
40
9 Maintenance and Inspection
45
Inspection Schedule
45
Notes on Maintenance Procedures
50
Battery Pack Replacement
50
Notes on Grease Replenishment/Exchange Procedures
52
Grease Replenishment
53
Grease Replenishment for S-Axis Speed Reducer
53
Grease Replenishment
54
Grease Replenishment for S-Axis Gear
54
Grease Replenishment
55
Grease Replenishment for L-Axis Speed Reducer
55
Grease Replenishment
56
Grease Replenishment for U-Axis Speed Reducer
56
Grease Replenishment
57
Grease Replenishment for R-Axis Speed Reducer
57
Grease Replenishment for B- and T-Axes Speed Reducers
58
Grease Replenishment for B-Axis
58
Grease Replenishment for T-Axis
59
Battery Pack Connector (with CAUTION Label)
60
Notes for Maintenance
60
Wrist Unit
60
10 Recommended Spare Parts
61
11 Parts List
63
S-Axis Unit
63
L-, U-Axes Unit
66
R-Axis Unit
69
Wrist Unit
71
YASKAWA MOTOMAN DX100 Instruction Manual (56 pages)
Programming Pendant Cheat Sheet
Brand:
YASKAWA
| Category:
Telephone Accessories
| Size: 1.58 MB
Table of Contents
Table of Contents
8
1 Introduction
10
About this Document
10
System Configuration
11
Major Components
12
Reference Documentation
12
Customer Support Information
13
2 Safety
14
Introduction
14
Important Advisory Information
15
General Safeguarding Tips
15
Mechanical Safety Devices
16
Installation Safety
16
Programming, Operation, and Maintenance Safety
17
3 Equipment Description
19
Robot and Controller
19
Auto-Axcess DI/E Digital Power Supply
19
Software
20
Miller AA-40G Wire Feeder
20
Miller-Motoman Pendant Interface (HMI) Software
20
Starting the HMI Software
21
Welcome Screen
21
Home Screen
23
Program Selection Screen
23
Program Sequence Setup Screen
25
Live Weld Data Screen
27
To Modify or Add a Welder
28
Error Preferences
29
Lock/Unlock Editing
30
Backup & Load Settings
31
4 Theory of Operation
34
Miller HMI
35
Pulse Mode
36
5 Operation
37
Set-Up Overview
37
Welder Condition File
37
Arc Start Files
38
Arc End Files
38
Calibration Verification
39
Selecting Weld Programs
40
Robot Job Programming
41
Weld Program Selection
41
Welder Front Panel Display
41
Troubleshooting
42
6 Miller Auto-Axcess E Digital
43
Setting Proportional Speed Instruction
43
The "R*-SET-PROPORTIONAL-SPD.JBI
43
MACRO Job Settings
45
MILLER-PROG-SEL Macro
46
MILLER-STRT-PART Macro
47
MILLER-CHNG-WELD Macro
49
MILLER-END-PART Macro
50
Example Weld Job Structure
51
Error Reporting
52
Weld Error Reporting
52
Part Error Reporting
53
Revision History
55
YASKAWA MOTOMAN DX100 Instructions Manual (52 pages)
OPTIONS, FOR MULTI-LAYER WELDING FUNCTION
Brand:
YASKAWA
| Category:
Robotics
| Size: 3.82 MB
Table of Contents
Table of Contents
7
Dx100
9
1 Outline
9
Multi-Layer Welding Function
9
Features
9
Customer Support Information
10
2 Basic Operations
11
Robot Posture Control by Euler Angles
11
Outline
11
Operation
12
Cartesian Coordinate System
12
Tool Coordinate System
13
Point Variables
13
Outline
13
Registering Point Variables
14
Changing the Number of the Point Variable
15
Registering a Move Instruction Together with a Point Variable
18
Deleting a Point Variable
20
Deleting the Move Instruction
20
Deleting the Point Variable Designation
21
Editing the Point Variable (Taught Position Data)
23
Memory and Playback Function
24
Outline
24
Instructions for Memory and Playback Function
24
Application Example
25
Multi-Layer Welding Tool Shift Function
27
Outline
27
Tool Shift Coordinate System
27
Registering
28
Search and Shift Function
29
Outline
29
Items to be Set for SRSFT Instruction
30
Registering
31
Application Example of SRSFT Instruction
33
Search Function for Sticking
34
Outline
34
Items to be Set for SRSTCK Instruction
34
Registering
36
Shift Function
38
Outline
38
Continuity of Shift Function
39
Shift Amount Display
40
Beveling Width Measuring Function
41
Outline
41
Items to be Set for SRGAP Instruction
41
Registering
42
Overriding Welding Condition Function
44
Outline
44
Operation
44
Welding Condition Adjustment Display
45
Parameters for the Units to Adjust Conditions
48
Confirm the Welding Operation in Teach Mode
49
Outline
49
Operation
49
Display
49
How to Restart after an Emergency Stop in the Middle of Weaving
50
YASKAWA MOTOMAN DX100 Instructions Manual (56 pages)
Brand:
YASKAWA
| Category:
Security Sensors
| Size: 5.13 MB
Table of Contents
Table of Contents
7
1 Function Overview
9
Preface
9
2 System Configuration
10
Outline
10
Functional Safety Unit
10
Signal Distribution Board
11
Communication I/F Gateway Unit
12
Power on Unit
13
Overview of Unit Connection
14
Description of Unit Layout (Layout Drawing)
15
Spare Parts
15
3 Setup (Safety Range Function for Robot)
16
Changing Security Mode
17
Preparation for Safety Range Function
18
Setting Tool Interference File
18
Setting Safety Range for Robot
22
Confirming Safety Range for Robot
26
Switching Safety Range
29
Starting Safety Range Function for Robot
30
Confirming Safety Range and Robot Position
32
4 Setup (Safety Range Function for each Axis)
34
Preparation for Safety Range Function
34
Setting Expected Stop Value
34
Setting Safety Range for each Axis
37
Confirming Safety Range for each Axis
40
Starting Safety Range Function for each Axis
41
5 Stop Position Monitoring Function
42
Operating Condition Detection
42
Turning Stop Position Monitoring Function VALID/INVALID
42
6 Data Protection
45
Saving Dual Data
45
Operation When VERIFY ERROR Occurs
46
7 System Output Signal
48
8 Alarm
49
9 Restrictions
54
Confirming Safety Range and Robot Position
54
Software Version of Machine Safety Unit
54
Software Version of Functional Safety Unit
55
YASKAWA MOTOMAN DX100 Instructions Manual (51 pages)
Handling Robot
Brand:
YASKAWA
| Category:
Robotics
| Size: 7.02 MB
Table of Contents
Table of Contents
13
Zeroing Function
14
Outline
14
Details on Zeroing Function
15
System Configuration
15
System Configuration of the Zeroing Device Using the CF Card
15
System Configuration of the Zeroing Device Using the USB Connector
16
Operational Procedure and Cautions
17
Before the Zeroing Operation
17
Connection of the Zeroing Devices
17
Zeroing Procedure for S-Axis
19
Zeroing Procedure for L-Axis
24
Zeroing Procedure for U-Axis
29
Zeroing Procedure for R-Axis
34
Zeroing Procedure for B-Axis
39
Zeroing Procedure for T-Axis
44
Errors in the Zeroing Operation and Solutions
49
YASKAWA MOTOMAN DX100 Instructions Manual (36 pages)
OPTIONS JARCR-XOI02B BOARD
Brand:
YASKAWA
| Category:
Computer Hardware
| Size: 0.77 MB
Table of Contents
Table of Contents
9
1 Outline
10
System Configuration Example
10
2 Hardware Specifications
11
Board External View
11
Board Specifications
11
User Input/Output Connectors
12
3 Setting the Functions
13
Function Setting Switches
13
Setting Method
14
4 Mounting the XOI02B Board
15
Opening Front Door of the DX100
16
Confirming the Switch Settings on the XOI02B Board
16
Mounting the XOI02B Board on the DX100
16
Connecting each Cable
17
Closing the Front Door of the DX100
18
5 O Signal Allocation
19
I/O Module Setting
19
I/O Data
23
6 O Circuits
24
Input Circuit
24
Input Circuit 1 (CN10 to CN13)
24
Output Circuits
25
Output Circuit 1 CN12 and CN13 (Transistor Output)
25
Output Circuit 2 CN10 and CN11 (Relay Output)
26
Connection Example
27
6.3.1 Handling Application
28
6.3.2 Arc Welding, Spot Welding, and General-Purpose Applications
32
YASKAWA MOTOMAN DX100 Instructions Manual (30 pages)
control of up to eight robots
Brand:
YASKAWA
| Category:
Controller
| Size: 1.45 MB
Table of Contents
Table of Contents
7
1 Servofloat Function
8
Link Servofloat Function
8
Linear Servofloat Function
9
Using the Link Servofloat Function and the Linear Servofloat Function
9
2 The Servofloat Function
10
Moving with the Move Instruction
11
Moving with the TIMER and WAIT Instructions
12
Operation Check
12
When an Alarm Occurs
12
Display During Servofloat Operation
12
Turning Servo on Again During Servofloat Operation
13
3 Servofloat Condition Files
14
Link Servofloat Condition File
14
Procedures
14
Link Servofloat Condition Setting
15
Linear Servofloat Condition File
16
Procedures
16
Linear Servofloat Condition Setting
17
4 Instructions for the Servofloat Function
19
FLOATON Instruction
19
FLOATOF Instruction
19
SPDL Tag
19
5 Registration of Instruction
20
FLOATON Instruction
20
FLOATOF Instruction
22
Addition of SPDL Tag to a Move Instruction
23
6 Application Example of the Servofloat Function
24
Movement Example
24
Job Example
27
A Setting Example in the Linear Servofloat Condition File
28
A Setting Example for the Link Servofloat Condition File
29
YASKAWA MOTOMAN DX100 Instructions Manual (38 pages)
STANDARD I/O SIGNAL ASSIGNMENT TABLE (PNP SPECIFICATION) FOR ROBOT I/F UNIT TYPE: JZNC-YIU02-E
Brand:
YASKAWA
| Category:
I/O Systems
| Size: 1.14 MB
Table of Contents
Notes for Safe Operation
5
Definition of Terms Used Often in this Manual
7
Table of Contents
10
Arc Welding
11
I/O Allocation and Connection Diagram (for Arc Welding)
11
Specific Input (Arc Welding)
15
I/O Allocation and Connection Diagram (for Handling)
17
Handling
17
Specific Input (Handling)
21
General Application
23
Specific Input (General Application)
27
Spot Welding
29
Specific Input (Spot Welding)
33
Specific Output (Spot Welding)
35
YASKAWA MOTOMAN DX100 Instructions Manual (20 pages)
FOR I/O TRACE FUNCTION
Brand:
YASKAWA
| Category:
Controller
| Size: 0.63 MB
Table of Contents
Table of Contents
7
1 O Trace Function
8
2 Basic Specification
9
Window
10
Operation Procedure
11
Specified I/O Signal
12
Specified Input Signal
12
Specified Output Signal
12
4 O Trace Log Data
13
Window
13
Operation Procedure
14
5 External Memory
16
Operation Procedure
16
Data Format
17
6 O Traceviewer (Optional)
18
YASKAWA MOTOMAN DX100 Instructions Manual (17 pages)
FOR MULTISTEP PRESSURE FUNCTION
Brand:
YASKAWA
| Category:
Robotics
| Size: 0.91 MB
Table of Contents
Table of Contents
7
Dx100
8
1 Multistep Pressure Function
8
Features
8
Restrictions
10
2 How to Use the Multistep Pressure Function
11
Setting the Functions of the Multistep Pressure Function
11
Pressure File Window
11
DETAIL EDIT Window
12
Details of the SVSPOT Instruction
14
Details of the SVSPOTMOV Instruction
15
Corrective Action in the Event that a WELD COMPLETE SIGNAL ERROR Alarm Occurs
16
YASKAWA MOTOMAN DX100 Instructions Manual (13 pages)
Brand:
YASKAWA
| Category:
Robotics
| Size: 0.69 MB
Table of Contents
Table of Contents
7
Arm Interfere Check Function
8
Outline of Arm Interfere Check Function
8
Setting of Arm Interfere Check Function
9
Tool Interfere File
9
Release of Arm Interfere Check
10
Calibration between Manipulators (Robots)
10
Example of Setting Tool Interfere File
11
Alarm/Error
12
Axis Operation
12
PLAYBACK/FWD/BWD/TEST Operation
12
Notes
12
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