YASKAWA DX100 Instructions Manual
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YASKAWA DX100 Instructions Manual

Standard i/o signal assignment table (pnp specification) for robot i/f unit type: jznc-yiu02-e
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See also: Instruction Manual
DX100 OPTIONS
INSTRUCTIONS
STANDARD I/O SIGNAL ASSIGNMENT TABLE (PNP SPECIFICATION)
FOR ROBOT I/F UNIT TYPE: JZNC-YIU02-E
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR'S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator's manuals above correspond to specific usage.
Be sure to use the appropriate manual.
Part Number:
Revision:
MANUAL NO.
HW1480185
158604-1CD
1
1 of 37
1
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  • Page 1 MOTOMAN INSTRUCTIONS MOTOMAN- INSTRUCTIONS DX100 INSTRUCTIONS DX100 OPERATOR’S MANUAL DX100 MAINTENANCE MANUAL The DX100 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. Part Number: 158604-1CD Revision: MANUAL NO. 1 of 37...
  • Page 2 Copyright © 2015, Yaskawa America, Inc. Terms of Use and Copyright Notice All rights reserved. This manual is freely available as a service to Yaskawa customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way.
  • Page 3 If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover.
  • Page 4 ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved Yaskawa training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
  • Page 5 Assignment Table (PNP) Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX100. In this manual, the Notes for Safe Operation are classified as “WARNING”, “CAUTION”, “MANDATORY” or ”PROHIBITED.” Indicates a potentially hazardous...
  • Page 6 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the DX100 and the programming pendant. •...
  • Page 7 Read and understand the Explanation of the Warning Labels before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN is the YASKAWA industrial robot product. The MOTOMAN usually consists of the manipulator, the controller, the programming pendant, and the manipulator cables.
  • Page 8 158604-1CD Standard I/O Signal Assignment Table (PNP) Descriptions of the programming pendant, buttons, and displays are shown as follows: Equipment Manual Designation Programming Character The keys which have characters printed on Pendant Keys them are denoted with [ ]. ex. [ENTER] Symbol The keys which have a symbol printed on them Keys...
  • Page 9 Please have the following information ready before you call: • System • Robots • Positioner • Primary Application • Controller DX100 • Software Version Access this information on the Programming Pendant’s LCD display screen by selecting {MAIN MENU} - {SYSTEM INFO} - {VERSION} •...
  • Page 10 158604-1CD Standard I/O Signal Table of Contents Assignment Table (PNP) Table of Contents 1 Arc Welding............................. 1-1 2 Handling............................2-1 3 General Application......................... 3-1 4 Spot Welding........................... 4-1 10 of 37 HW1480185...
  • Page 11 158604-1CD Standard I/O Signal Arc Welding Assignment Table (PNP) Arc Welding Fig. 1-1: JZNC-YIU02-E(CN308 Connector) I/O Allocation and Connection Diagram (For Arc Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02 -E) (Optional) Model:TIFS553YS CN308 Connector Logical Connector Name Signal Terminal...
  • Page 12 158604-1CD Standard I/O Signal Arc Welding Assignment Table (PNP) Fig. 1-2: JZNC-YIU02-E (CN309 Connector) I/O Allocation and Connection Diagram (For Arc Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model:TIFS553YS CN309 Connector Logical Connector Name Signal Terminal Number Number...
  • Page 13 158604-1CD Standard I/O Signal Arc Welding Assignment Table (PNP) Fig. 1-3: JZNC-YIU02-E (CN306 Connector) I/O Allocation and Connection Diagram (For Arc Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model:TIFS553YS CN306 Connector Connector Logical Signal Name Terminal Number Number...
  • Page 14 158604-1CD Standard I/O Signal Arc Welding Assignment Table (PNP) Fig. 1-4: JZNC-YIU02-E (CN307 Connector) I/O Allocation and Connection Diagram (For Arc Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN307 Connector Model:TIFS553YS Logical Connector Name Signal Terminal Number Number...
  • Page 15 Normally, the parent job, which manages the child jobs called up immediately after the power is turned ON, is set as the master job. 2 See section 8.6 “Interference Area” in the “DX100 INSTRUCTIONS.” 15 of 37 HW1480185...
  • Page 16 START command. This signal turns OFF when the servo power supply turns OFF. It can be used for DX100 status diagnosis for an external start. 30012 TOP OF MASTER JOB This signal signifies that the execution position is the top of the master job.
  • Page 17 158604-1CD Standard I/O Signal Handling Assignment Table (PNP) Handling Fig. 2-1: JZNC-YIU02-E (CN308 Connector) I/O Allocation and Connection Diagram (For Handling) DX100 I/O Unit (JZNC-YIU02-E) Connector Terminal Converter (Optional) CN308 Connector Model: TIFS553YS Logical Connector Name Signal Terminal Number Number...
  • Page 18 158604-1CD Standard I/O Signal Handling Assignment Table (PNP) Fig. 2-2: JZNC-YIU02-E (CN309 Connector) I/O Allocation and Connection Diagram (For Handling) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN309 Connector Model: TIFS553YS Logical Connector Name Signal Terminal Number Number Number...
  • Page 19 158604-1CD Standard I/O Signal Handling Assignment Table (PNP) Fig. 2-3: JZNC-YIU02-E (CN306 Connector) I/O Allocation and Connection Diagram (For Handling) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model: TIFS553YS CN306 Connector Logical Connector Name Signal Terminal Number Number Number...
  • Page 20 158604-1CD Standard I/O Signal Handling Assignment Table (PNP) Fig. 2-4: JZNC-YIU02-E (CN307 Connector) I/O Allocation and Connection Diagram (For Handling) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model: TIFS553YS CN307 Connector Logical Connector Name Signal Terminal Number Number Number...
  • Page 21 20027 LOW AIR PRESSURE This signal is normally OFF (NO). When it turns ON, the DX100 displays user alarm in the PLAY mode or displays user message in the teach mode. 20050 to...
  • Page 22 START command. This signal turns OFF when the servo power supply turns OFF. It can be used for DX100 status diagnosis for an external start. 30012 TOP OF MASTER JOB This signal signifies that the execution position is the top of the master job.
  • Page 23 158604-1CD Standard I/O Signal General Application Assignment Table (PNP) General Application Fig. 3-1: JZNC-YIU02-E (CN308 Connector) I/O Allocation and Connection Diagram (For General Application) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model:TIFS553YS CN308 Connector Logical Connector Name Signal Terminal...
  • Page 24 158604-1CD Standard I/O Signal General Application Assignment Table (PNP) Fig. 3-2: JZNC-YIU02-E (CN309 Connector) I/O Allocation and Connection Diagram (For General Application) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN309 Connector Model: TIFS553YS Logical Connector Name Signal Terminal Number...
  • Page 25 158604-1CD Standard I/O Signal General Application Assignment Table (PNP) Fig. 3-3: JZNC-YIU02-E (CN306 Connector) I/O Allocation and Connection Diagram (General Application) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN306 Connector Model: TIFS553YS Connector Logical Signal Name Terminal Number Number...
  • Page 26 158604-1CD Standard I/O Signal General Application Assignment Table (PNP) Fig. 3-4: JZNC-YIU02-E (CN307 Connector) I/O Allocation and Connection Diagram (For General Application) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN307 Connector Model: TIFS553YS Logical Connector Name Signal Terminal Number...
  • Page 27 (with servo power ON). During wait status, the manipulator operation restarts if this signal turns OFF. 20022 WORK PROHIBITED (Tool ON Prohibited) Even if TOOLON instruction is executed, the DX100 doesn’t output to external while this signal is ON. 20024 INTERFERENCE 3 ENTRANCE PROHIBITED...
  • Page 28 START command. This signal turns OFF when the servo power supply turns OFF. It can be used for the DX100 status diagnosis for an external start. 30012 TOP OF MASTER JOB This signal signifies that the execution position is the top of the master job.
  • Page 29 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Spot Welding Fig. 4-1: JZNC-YIU02-E (CN308 Connector) I/O Allocation and Connection Diagram (For Spot Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) CN308 Connector Model: TIFS553YS Logical Connector Name Signal...
  • Page 30 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Fig. 4-2: JZNC-YIU02-E (CN309 Connector) I/O Allocation and Connection Diagram (For Spot Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model: TIFS553YS CN309 Connector Logical Connector Name Signal Terminal Number...
  • Page 31 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Fig. 4-3: JZNC-YIU02-E (CN306 Connector) I/O Allocation and Connection Diagram (For Spot Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model: TIFS553YS CN306 Connector Logical Connector Name Signal Terminal Number...
  • Page 32 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Fig. 4-4: JZNC-YIU02-E (CN307 Connector) I/O Allocation and Connection Diagram (For Spot Welding) DX100 Connector Terminal Converter I/O Unit (JZNC-YIU02-E) (Optional) Model: TIFS553YS CN307 Connector Logical Connector Terminal Name Signal Number...
  • Page 33 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Table 4-1: Specific Input (Spot Welding) (Sheet 1 of 2) Logical Input Name / Function Number 20010 EXTERNAL START Functions the same as the [START] button in the programming pendant. Only the rising edge of the signal is valid.
  • Page 34 ON, is set as the master job. 2 See section 8.6 “Interference Area” in the “ DX100 INSTRUCTIONS“. 3 This signal can be set as “USE” or “NOT USE” by pseudo input signal ”8202x”. If “NOT USE” is selected, this signal can be used as the universal I/O signal described in parentheses.
  • Page 35 START command. This signal turns OFF when the servo power supply turns OFF. It can be used for DX100 status diagnosis for an external start. 30012 TOP OF MASTER JOB This signal signifies that the execution position is the top of the master job.
  • Page 36 158604-1CD Standard I/O Signal Spot Welding Assignment Table (PNP) Table 4-2: Specific Output (Spot Welding) (Sheet 2 of 2) Logical Output Name / Function Number 30052 to WELD CONDITION (Level signals) 30055 1(1), 2(2), 4(3), 8(4), 16(5), 32(6), 64(7), 128(8) Sets the welding conditions for the Power Source.
  • Page 37 (PNP SPECIFICATION) HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...

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