Epson RC700 Manuals

Manuals and User Guides for Epson RC700. We have 7 Epson RC700 manuals available for free PDF download: Manual, Original Instructions Manual, Maintenance Manual

Epson RC700 Manual (316 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 40.2 MB

Table of Contents
7
Safety

15
Conventions

15
Safety Precautions

16
Setup & Operation

19
Specifications

21
- System Example
  21
- Standard Specifications
  23
- Outer Dimensions
  25
Part Names and Functions

26
- LED and Seven-Segment LED
  30
  - LED and Seven-Segment LED Display
    30
  - Particular Status Display
    31
- Safety Features
  32
Installation

34
- Unpacking
  34
- Environmental Requirements
  34
  - Environment
    34
  - Installation
    35
  - Wall Mounting Option
    36
- Power Supply
  40
  - Specifications
    40
  - AC Power Cable
    41
- Cable Connection
  42
  - Typical Cable Connection
    43
  - Connecting Manipulator to Controller
    45
- Noise Countermeasures
  46
Operation Mode (TEACH/AUTO/TEST)

47
- Overview
  47
- Switch Operation Mode
  48
- Program Mode (AUTO)
  49
  - What Is Program Mode (AUTO)
    49
  - Setup from EPSON RC
    49
- Auto Mode (AUTO)
  50
  - What Is Auto Mode (AUTO)
    50
  - Setup from EPSON RC
    50
  - Setup from Control Device
    51
Development PC Connection USB Port

52
Memory Port

55
- What Is Backup Controller Function
  55
- Before Using Backup Controller Function
  55
  - Precautions
    55
  - Adoptable USB Memory
    55
- Backup Controller Function
  56
- Details of Data
  57
LAN (Ethernet Communication) Port

58
TP Port

62
- What Is the TP Port
  62
- Teach Pendant Connection
  63
Emergency

64
Standard RS-232C Port

71
I/O Connector

73
- Input Circuit
  73
- Output Circuit
  76
- Pin Assignments
  78
I/O Remote Settings

79
- I/O Signal Description
  80
  - Remote Input Signals
    80
  - Remote Output Signals
    84
- Timing Specifications
  87
R-I/O Connector

89
- Input Circuit
  89
- Pin Assignments
  90
Option Slots

91
- About Option Slots
  91
- Expansion I/O Board
  92
- Fieldbus I/O Board
  102
- RS-232C Board
  103
  - About the RS-232C Board
    103
  - Board Setup (RS-232C)
    103
  - Confirmation with EPSON RC+ (RS-232C)
    104
  - RS-232C Software Communication Setup (RS-232C)
    104
  - Communication Cable (RS-232C)
    105
- PG Board
  106
- Analog I/O Board
  107
- Force Sensor I/F Board
  114
- EUROMAP67 Board
  116
Safety Precautions on Maintenance

133
Regular Maintenance Inspection

135
Controller Structure

136
- Location of Parts
  136
  - Rc700
    136
  - Rc700-A
    136
- Diagram of Cable Connections
  137
  - Rc700
    137
  - Rc700-A
    138
Backup and Restore

139
- What Is the Backup Controller Function
  139
- Backup Data Types
  139
- Backup
  140
- Restore
  141
Firmware Update

144
- Updating Firmware
  144
- Firmware Upgrade Procedure
  144
- Controller Recovery
  147
- Firmware Initialization Procedure
  148
Alarm

150
- Before Controller Firmware Ver.7.1.8.X
  151
  - Alarm Configuration
    151
  - How to View the Alarm Information
    152
  - How to Edit the Alarm Information
    153
  - Alarm Notifying Method
    153
  - How to Cancel the Alarm
    154
- Controller Firmware Ver.7.2.0.X or Later
  155
  - Maintenance
    155
  - How to View the Maintenance Information
    156
  - How to Edit the Maintenance Information
    158
  - Alarm Notifying Method
    159
  - How to Cancel the Alarm
    159
Maintenance Parts Replacement Procedures

160
- Fan Filter
  160
- Fan
  161
  - Front Fan
    161
  - Regenerative Fan (RC700-A Only)
    162
- Battery
  164
- CF (Compact Flash)
  166
- Mdb
  167
- Dmb
  170
- DMB-SUB Board
  174
- DMB-LED Board
  175
  - DMB-LED Board (RC700)
    175
  - DMB-LED Board (RC700-A)
    176
- Dpb
  177
- Option Board
  179
Verifying Robot System Operation

180
Troubleshooting

181
- Error Code Table
  181
- Cannot Connect the Development PC and the Controller Using the USB Cable
  310
  - Confirmation Using Windows Device Manager
    311
  - When Recognized under "Other Devices" in Windows Device Manager
    313
Maintenance Parts List

314

Epson RC700 Manual (340 pages)

Robot Controller Option Fieldbus I/O

Brand: Epson | Category: Controller | Size: 12.77 MB

Table of Contents
9
1 Introduction

13
- Overview of Fieldbus I/O
  13
- Devicenet
  15
  - Overview of Devicenet
    15
  - Features of Devicenet
    15
  - General Specifications
    17
- Profibus Dp
  18
  - Overview of PROFIBUS DP
    18
  - Features of PROFIBUS DP
    18
  - General Specifications
    19
- Ethernet/Ip
  20
  - Overview of Ethernet/Ip
    20
  - Features of Ethernet/Ip
    20
  - General Specifications
    21
- CC-Link
  22
  - Overview of CC-Link
    22
  - Features of CC-Link
    22
  - General Specifications
    23
- Profinet
  24
  - Overview of PROFINET
    24
  - Features of PROFINET
    24
  - PROFINET Communication
    25
- Ethercat
  26
  - Overview of Ethercat
    26
  - Features of Ethercat
    26
  - General Specifications
    27
2 Installation

28
- Devicenet
  28
- Profibus-Dp
  96
- Ethernet/Ip
  139
- CC-Link
  212
  - Installing CC-Link Slave Board
    212
  - Installing CC-Link Slave Module
    223
- Profinet
  233
  - Installing PROFINET Slave Board
    233
  - Installing PROFINET Slave Module
    239
- Ethercat
  245
  - Installing Ethercat Slave Board
    245
  - Installing Ethercat Slave Module
    252
3 Operation

259
4 Troubleshooting

269
- Devicenet Troubleshooting
  269
  - Examining a Problem
    270
  - Problems and Countermeasures
    272
  - Procedures for Examining Possible Causes
    290
- PROFIBUS DP Troubleshooting
  303
  - Examining a Problem
    303
  - Problems and Countermeasures
    305
  - Procedures for Examining Possible Causes
    320
- Ethernet/Ip Troubleshooting
  330
  - Examining a Problem
    330
  - Problems and Countermeasures
    332
  - Tests and Diagnostics
    332
5 Maintenance Parts List

339

Epson RC700 Original Instructions Manual (228 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 6.72 MB

Table of Contents
11
Installation
19
Safety
21
Conventions
21
Installation
22
System Example
22
Unpacking
23
Transportation
23
Transportation Precautions
23
Number of People and Position to Hold, When Transporting Manipulator
24
Manipulator Installation
28
Transportation Precautions
28
Environment
28
Noise Level
29
Base Table
29
Installation Procedure
32
Control Unit and Drive Unit Installation
45
Environment
45
Installation
46
Wall Mounting Option
48
Designing a Safe Robot System
49
Environmental Conditions
49
System Layout
49
Disabling Power to the System Using Lock out / Tag out
50
End Effector Design
50
Peripheral Equipment Design
51
Remote Control
51
Emergency Stop
51
Safeguard
53
Presence Sensing Device
54
Resetting the Safeguard
55
Robot Operation Panel
55
Connecting
55
Connection to EMERGENCY Connector
55
Power Supply
66
Connecting Control Unit and Drive Unit
69
Drive Unit Setup
70
Setup from EPSON RC
136
Setup from Control Device
137
Development PC Connection USB Port
138
About Development PC Connection USB Port
138
Precaution
139
Port
139
Disconnection of Development PC and Controller
140
How to Fix USB Cable
140
Memory Port
141
What Is Backup Controller Function
141
Before Using Backup Controller Function
141
Precautions
141
Adoptable USB Memory
141
Backup Controller Function
142
Backup Controller with Trigger Button
142
Load Data with EPSON RC+ 7.0
142
Transfer with E-Mail
142
Details of Data
143
LAN (Ethernet Communication) Port
144
About the LAN (Ethernet Communication) Port
144
IP Address
145
Changing Controller IP Address
145
Connection of Development PC and Controller with Ethernet
146
Disconnection of Development PC and Controller with Ethernet
147
TP Port
148
What Is the TP Port
148
Teach Pendant Connection
149
Emergency
150
Safety Door Switch and Latch Release Switch
151
Safety Door Switch
151
Latch Release Switch
152
Checking Latch Release Switch Operation
152
Emergency Stop Switch Connection
153
Emergency Stop Switch
153
Checking Emergency Stop Switch Operation
153
Recovery from Emergency Stop
153
Pin Assignments
154
Circuit Diagrams
155
Circuit and Wiring for Control Unit
155
Circuit and Wiring for Drive Unit
157
Standard RS-232C Port
161
RS-232C Port
161
Confirmation with EPSON RC+ 7.0 (RS-232C)
161
RS-232C Software Communication Setup (RS-232C)
162
Communication Cable (RS-232C)
162
I/O Connector
163
Input Circuit
163
Typical Input Circuit Application 1
164
Typical Input Circuit Application 2
165
Output Circuit
166
Typical Output Circuit Application 1: Sink Type (NPN)
167
Typical Output Circuit Application 2: Source Type (PNP)
167
Pin Assignments
168
I/O Remote Settings
169
I/O Signal Descriptio
170
Remote Input Signals
170
Remote Output Signals
174
Timing Specifications
178
Design Notes for Remote Input Signals
178
Timing Diagram for Operation Execution Sequence
178
Timing Diagram for Program Execution Sequence
178
Timing Diagram for Safety Door Input Sequence
179
Timing Diagram for Emergency Stop Sequence
179
R-I/O Connector
180
Input Circuit
180
Input Circuit for Control Unit
181
Typical Input Circuit Application 1
181
Typical Input Circuit Application 2
181
Input Circuit for Drive Unit
182
Typical Input Circuit Application 1
182
Typical Input Circuit Application 2
182
Pin Assignments
183
Pin Assignments for Control Unit
183
Pin Assignments for Drive Unit
183
Option Slots
184
About Option Slots
184
Expansion I/O Board
184
Board Configuration (Expansion I/O Board)
185
Confirmation with EPSON RC+ 7.0 (Expansion I/O Board)
185
Input Circuit
186
Output Circuit
188
Typical Output Circuit Application 1: Sink Type (NPN)
189
Typical Output Circuit Application 2: Source Type (PNP)
190
Pin Assignments (Expansion I/O Board)
191
Fieldbus I/O Board
195
RS-232C Board
196
About the RS-232C Board
196
Board Setup (RS-232C)
196
Confirmation with EPSON RC+ (RS-232C)
197
RS-232C Software Communication Setup (RS-232C)
197
Communication Cable (RS-232C)
198
PG Board
199
Analog I/O Board
199
About Analog I/O Board
199
Board Configuration (Analog I/O Board)
200
Confirmation with EPSON RC+ (Analog I/O Board)
203
Input Circuit (Analog I/O Board)
204
Output Circuit (Analog I/O Board)
204
Pin Assignments (Analog I/O Board)
205
Force Sensor I/F Board
206
About Force Sensor I/F Board
206
Board Configuration (Force Sensor I/F Board)
206
Confirmation with EPSON RC+ (Force Sensor I/F Board)
207
EUROMAP67 Board
208
Notes on the EUROMAP67 Board
210
Board Settings (EUROMAP67 Board)
211
Installation (EUROMAP67 Board)
211
Confirming with EPSON RC+ 7.0 (EUROMAP67 Board)
212
Sample Project (EUROMAP67 Board)
212
Circuit Overview (EUROMAP67 Board)
213
Input Circuit (EUROMAP67 Board)
214
Output Circuit (EUROMAP67 Board)
214
Emergency Stop, Safeguard (EUROMAP67 Board)
215
I/O Pin Assignments (EUROMAP67 Board)
216
Emergency Stop Connecter Pin Assignments
218
Board)
218
Regular Inspections
221
Regular Inspection for RC700 / RC700-A
223
Inspections and Schedules
223
Regular Inspection for RC700DU / RC700DU-A
224
Inspections and Schedules
224
Appendix
225
Appendix A: Open Source Software License
227

Epson RC700 Manual (274 pages)

Robot Controller Fieldbus I/O

Brand: Epson | Category: Controller | Size: 6.54 MB

Table of Contents
9
1 Introduction

11
- Overview of Fieldbus I/O
  11
- Devicenet
  13
  - Overview of Devicenet
    13
  - Features of Devicenet
    13
  - General Specifications
    15
- Profibus Dp
  16
  - Overview of PROFIBUS DP
    16
  - Features of PROFIBUS DP
    16
  - General Specifications
    17
- Ethernet/Ip
  18
  - Overview of Ethernet/Ip
    18
  - Features of Ethernet/Ip
    18
  - General Specifications
    19
- CC-Link
  20
  - Overview of CC-Link
    20
  - Features of CC-Link
    20
  - General Specifications
    21
- Profinet
  22
  - Overview of PROFINET
    22
  - Features of PROFINET
    22
  - PROFINET Communication
    23
- Ethercat
  24
  - Overview of Ethercat
    24
  - Features of Ethercat
    24
  - General Specifications
    25
2 Installation

26
- Devicenet
  26
- Profibus-Dp
  67
- Ethernet/Ip
  110
- CC-Link
  148
  - CC-Link Slave Board Installation
    148
  - CC-Link Slave Module Installation
    159
- Profinet
  169
  - PROFINET Slave Board Installation
    169
  - PROFINET Slave Module Installation
    175
- Ethercat
  181
  - Ethercat Slave Board Installation
    181
  - Ethercat Slave Module Installation
    188
3 Operation

195
4 Troubleshooting

205
- Devicenet Troubleshooting
  205
  - Examining a Problem
    205
  - Problems and Countermeasures
    207
  - Procedures for Examining Possible Causes
    225
- PROFIBUS DP Troubleshooting
  238
  - Examining a Problem
    238
  - Problems and Countermeasures
    240
  - Procedures for Examining Possible Causes
    255
- Ethernet/Ip Troubleshooting
  265
  - Examining a Problem
    265
  - Problems and Countermeasures
    267
  - Tests and Diagnostics
    267
5 Maintenance Parts List

274

Epson RC700 Manual (120 pages)

Robot Controller Option Teach Pendant

Brand: Epson | Category: Controller | Size: 1.78 MB

Table of Contents
9
Functions & Installation

13
- Safety
  15
  - Conventions
    15
  - Safety Precautions
    15
    
    Safety-Related Requirements
    17
  - Emergency Stop
    18
  - Mode Selector Key Switch
    19
    
    Mode Switching During Task Execution
    19
  - Using Teach Pendant in Safeguarded Area
    19
- Specifications
  20
  - Part Names and Functions
    20
  - Standard Specifications
    21
  - Outer Dimensions
    22
- Installation
  23
  - Contents
    23
  - Environmental Conditions
    23
  - Operating Precautions
    23
  - Connection
    24
    
    Typical Cable Connection
    24
    
    Connection to the Controller
    25
  - Power Supply
    25
- Operation Mode (TEACH, AUTO)
  26
  - Outline
    26
  - Switch Operation Mode
    28
- Operation Panel (Key Description)
  29
  - Key Description
    29
    
    Number Input Keys
    29
    
    Teaching Keys
    29
    
    Arrow Keys
    30
    
    Function Keys
    30
    
    Jog Keys
    30
    
    Other Keys
    30
    
    Lamp
    31
Teaching Procedure

35
TEACH Mode

40
- Jog & Teach
  41
  - Current Position Display
    43
  - Resetting Error
    46
  - Motor on / off
    46
  - Executing Return to Home
    46
  - Executing Alignment
    47
  - Executing Mcal
    48
  - Specifying Jog Speed
    48
  - Executing Jog Motion
    48
  - Moving the Robot by RST
    49
  - Changing Local / Tool / Arm / ECP
    50
  - Jog Mode
    51
  - Jog Distance
    52
  - Servo Lock and Servo Free
    53
  - Teaching Operation
    53
  - Changing Point Number
    54
  - Saving Point Data to File
    54
  - Loading Point Data from File
    54
  - Changing the Robot
    55
- Direct Teach + Touch Jog]
  56
  - Switch to [Direct Teach + Touch Jog] Screen
    57
  - Switch the Display
    60
  - Resetting Error
    61
  - Motor on / off
    61
  - Executing Return to Home
    61
  - Changing Local and Tool
    62
  - Switch the Function
    63
  - Set Direct Teach (Force Setting)
    64
  - Set Touch Jog
    68
  - Reset Force Sensor
    72
  - Changing Point Number
    73
  - Teach the Current Position
    73
  - Saving Point Data to File
    74
  - Loading Point Data from File
    74
  - Execute Direct Teach or Touch Jog
    75
  - Executing Alignment
    79
  - Changing the Robot
    79
- Point Editor
  80
  - Switching Point Editor Display
    81
  - Editing Point Data
    84
  - Deleting Point Data
    85
- I/O Command
  86
  - Input Status Display
    87
  - Changing Outputs Bit
    87
- Motion Command
  88
  - Executing Motion Command
    89
  - Move
    91
  - Arc3
    91
  - Goheretlz
    92
  - Moveheretlz
    92
  - Goalignhere
    93
  - Jump Z(0)
    93
  - Jump
    94
  - Arc
    94
- Free Joint
  95
- Brake
  98
  - Turn the Brake on
    98
  - Turn the Brake off
    98
- Robot
  99
  - Changing the Robot
    99
- Impedance Tester
  100
  - Resetting Error
    103
  - Motor on / off
    103
  - Changing Local / Tool / Arm
    104
  - Resetting Force Sensor
    105
  - Changing Force Control Object Number
    106
  - Displaying Details of Force Control Object Number and Force
    108
  - Coordinate System Object Number
    108
  - Changing Mass Property Object Number
    110
  - Displaying Details of Mass Property Object Number
    111
  - Changing Point Number
    111
  - Teaching the Current Position
    112
  - Executing Impedance Test
    113
AUTO Mode

115
- Auto
  115
- System History
  116
- Errors / Warnings
  117
Troubleshooting

118
Maintenance Parts List

119

Epson RC700 Maintenance Manual (90 pages)

ROBOT CONTROLLER

Brand: Epson | Category: Controller | Size: 5.14 MB

Table of Contents
11
Maintenance
15
Safety Precautions on Maintenance
17
Regular Maintenance Inspection
19
Inspection Point and Frequency
19
Timing of Replacement
19
Controller Structure
20
Location of Parts
20
Rc700
20
Rc700-A
20
Rc700Du
21
Rc700Du-A
21
Diagram of Cable Connections
22
Rc700
22
Rc700-A
23
Rc700Du
24
Rc700Du-A
25
Backup and Restore
26
What Is the Backup Controller Function
26
Backup Data Types
26
Backup
27
Restore
28
Firmware Update
31
Updating Firmware
31
Firmware Upgrade Procedure
31
Controller Recovery
34
Firmware Initialization Procedure
35
Adding Confirmation Steps by Strengthening Security of Ethernet Connection
37
Alarm
41
Before Controller Firmware Ver.7.1.8.X
42
Alarm Configuration
42
How to View the Alarm Information
43
How to Edit the Alarm Information
44
Alarm Notifying Method
44
How to Cancel the Alarm
45
Controller Firmware Ver.7.2.0.X or Later
46
Maintenance
46
How to View the Maintenance Information
47
How to Edit the Maintenance Information
49
Alarm Notifying Method
50
How to Cancel the Alarm
50
Option Parts Replacement Procedures
51
Option Board
51
EUROMAP67 Board
52
Wall Mounting Option
54
Maintenance Parts Replacement Procedures
59
Fan Filter
59
Fan
60
Front Fan
60
Fan 2 (RC700-A, RC700DU-A)
61
Battery
63
CF (Compact Flash)
65
Mdb
66
Dmb
70
DMB for Control Unit
70
DMB for Drive Unit
74
DMB-SUB Board
76
DMB-LED Board
78
DMB-LED Board (RC700, RC700DU)
78
DMB-LED Board (RC700-A, RC700DU-A)
79
Dpb
80
Verifying Robot System Operation
82
Troubleshooting
83
Error Code Table
83
Cannot Connect the Development PC and the Controller Using the USB Cable
83
Confirmation Using Windows Device Manager
84
When Recognized under "Other Devices" in Windows Device Manager
86
Maintenance Parts List
87

Epson RC700 Manual (66 pages)

PG Motion System

Brand: Epson | Category: Controller | Size: 1.33 MB

Table of Contents
11
1 Getting Started

13
- Introduction
  13
- System Overview
  13
- How to Setup and Use the System
  14
  - Hardware Setup Overview
    14
  - Software Setup Overview
    14
2 Hardware

15
- PG Board Specifications
  15
- Part Names and Functions
  17
  - Component Names & Locations
    17
  - DIP Switch Settings
    18
  - Jumper Settings
    19
  - Rotary Switch Settings
    19
  - Leds
    19
  - Connectors
    19
  - Installation in the Controller
    19
- Internal Circuitry
  20
  - Signal Functions
    20
  - Input Circuit
    22
  - Output Circuit
    23
- Wiring
  24
  - Minimizing Noise Interference
    24
  - Connectors
    25
  - PG Board Connector Pin Outs
    26
  - PG Terminal Block Pin Outs
    28
  - Typical Applications
    30
- Safety Features
  31
  - Typical Application of Emergency Stop Circuit
    32
3 Software

33
- Creating PG Robots in EPSON RC
  33
- PG Robot Configuration
  35
  - PG Robot Parameters Overview
    35
  - PG Parameters
    36
  - PG Parameters Joint
    37
  - Backup and Restore Parameter Data
    42
- Robot Manger] Configuration
  44
- Overview of [Robot Manager]
  44
- Range]
  45
- Home Config]
  45
- Mcal Order]
  46
- Using PG Robots in EPSON RC
  47
  - PG Cartesian Robots
    47
  - PG Joint Robots
    47
  - Tuning
    47
  - Motion Commands
    48
  - Slock and Sfree
    48
  - Dry Run
    48
  - PG Signal Status Display
    49
4 Calibration Types

50
5 Troubleshooting

62
6 Maintenance Parts List

66

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Epson RC700 Manual (316 pages)

Table of Contents

Safety

Conventions

Safety Precautions

Setup & Operation

Specifications

Part Names and Functions

Installation

Operation Mode (TEACH/AUTO/TEST)

Development PC Connection USB Port

Memory Port

LAN (Ethernet Communication) Port

TP Port

Emergency

Standard RS-232C Port

I/O Connector

I/O Remote Settings

R-I/O Connector

Option Slots

Safety Precautions on Maintenance

Regular Maintenance Inspection

Controller Structure

Backup and Restore

Firmware Update

Alarm

Maintenance Parts Replacement Procedures

Verifying Robot System Operation

Troubleshooting

Maintenance Parts List

Epson RC700 Manual (340 pages)

Table of Contents

1 Introduction

2 Installation

3 Operation

4 Troubleshooting

5 Maintenance Parts List

Epson RC700 Original Instructions Manual (228 pages)

Table of Contents

Epson RC700 Manual (274 pages)

Table of Contents

1 Introduction

2 Installation

3 Operation

4 Troubleshooting

5 Maintenance Parts List

Epson RC700 Manual (120 pages)

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AUTO Mode

Troubleshooting

Maintenance Parts List

Epson RC700 Maintenance Manual (90 pages)

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Epson RC700 Manual (66 pages)

Table of Contents

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